CN107322499A - Phenolic resin cutting sheet and the preparation technology of grinding - Google Patents

Phenolic resin cutting sheet and the preparation technology of grinding Download PDF

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Publication number
CN107322499A
CN107322499A CN201710603601.5A CN201710603601A CN107322499A CN 107322499 A CN107322499 A CN 107322499A CN 201710603601 A CN201710603601 A CN 201710603601A CN 107322499 A CN107322499 A CN 107322499A
Authority
CN
China
Prior art keywords
grinding
cutting sheet
phenolic resin
preparation technology
bonding agent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710603601.5A
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Chinese (zh)
Inventor
王素娟
徐邦平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YANGQUAN ZHONGJIA ABRASIVES CO Ltd
Original Assignee
YANGQUAN ZHONGJIA ABRASIVES CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by YANGQUAN ZHONGJIA ABRASIVES CO Ltd filed Critical YANGQUAN ZHONGJIA ABRASIVES CO Ltd
Priority to CN201710603601.5A priority Critical patent/CN107322499A/en
Publication of CN107322499A publication Critical patent/CN107322499A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0009Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/20Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
    • B24D3/28Resins or natural or synthetic macromolecular compounds
    • B24D3/285Reaction products obtained from aldehydes or ketones

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The present invention relates to phenolic resin cutting sheet and the preparation technology of grinding, it is prepared from by following steps:It is prepared by raw material:Moistening bonding agent is added in the black corundum after magnetic separation, and is well mixed in the upper pot of the double pot adverse current batch mixers of 120L;Inserts, auxiliary material bonding agent are mixed in addition, pot and interior compound of cooking carry out mixing hour on double pots of adverse current batch mixers;Shaping:Well-mixed material delivers to assembly room after screening in upper step, and the idiosome through extruding compressing is divided into cutting sheet and grinding, and pad puts a piece of aluminium sheet between grinding, and pad puts a filter between section;Hardening:By the cutting sheet being well placed and grinding feeding tunnel cave hardening, cutting sheet and grinding after hardening are phenolic resin cutting sheet and grinding, then packaged is finished product.Using cutting sheet and grinding made from the preparation technology of the present invention, its bond strength is good, and security performance is high, with good toughness and heat resistance.

Description

Phenolic resin cutting sheet and the preparation technology of grinding
Technical field
The invention belongs to grinding tool equipment preparing technical field, and in particular to the preparation of a kind of phenolic resin cutting sheet and grinding Technique.
Background technology
Instrument is cut including cutting sheet, grinding disc and drill bit etc., is to match to use with cutting machine, sander, rig etc. Instrument, be mainly used in complete cutting, polishing, drilling etc. operation.
With the development of machinery industry, many engineering goods are required for must be through process, then by cutting and being ground this Follow-up production technology is carried out again.But, the most of cutting sheet and grinding performance quality sold in the market are low, machinability Can be unstable, the material and hardness of cutting sheet and grinding are relatively poor, and cutting efficiency is low, and service life is low.So developing a kind of High performance cutting sheet and grinding seem particularly urgent.
The content of the invention
It is an object of the invention to provide a kind of phenolic resin cutting sheet and the preparation technology of grinding.Utilize the system of the present invention Cutting sheet and grinding made from standby technique, its bond strength are good, and security performance is high, with good toughness and heat resistance.
The technical solution adopted by the present invention:Phenolic resin cutting sheet and the preparation technology of grinding, it is prepared by following steps Form:
1. prepared by raw material:Moistening bonding agent is added in the black corundum after magnetic separation, and in the upper of the double pot adverse current batch mixers of 120L Pot is well mixed;Inserts, auxiliary material bonding agent are uniformly mixed in three-dimensional mixer in addition, and by mixed mixing Material pours into cooking for the double pot adverse current batch mixers of 120L, and pot and interior compound of cooking are mixed on double pots of adverse current batch mixers, and Place 10-14 hours at low temperature;
2. it is molded:Well-mixed material delivers to assembly room after screening in upper step, in assembly room to material through people Work sends into forming machine after weighing automatically, and the idiosome through extruding compressing is divided into cutting sheet and grinding, and pad puts one between grinding Piece aluminium sheet, pad puts a filter between section, and cutting sheet and grinding must be in placed on top spring compressions after putting neatly;
3. harden:By the cutting sheet being well placed and grinding feeding tunnel cave, hardened under 160-200 degrees Celsius, curing cycles 24 Hour, cutting sheet and grinding after hardening are phenolic resin cutting sheet and grinding, then packaged is finished product.
Further, described moistening bonding agent is liquid phenolic resin.
Further, described inserts is the one or more in potassium fluoroaluminate, cryolite or iron sulfide.
Further, described auxiliary material bonding agent is that nanometer/TiO2 modified boron containing phenolic resin composite materials are bonding agent.
Further, the cutting sheet and grinding add colouring agent before the forming.
Its advantage is the present invention compared with prior art:The energy such as the inserts and auxiliary material bonding agent that are used in the present invention It is sufficiently mixed with black corundum, occurs qualitative change;The present invention passes through multiple formula test, optimization filler kind and proportioning and manufacture work Skill, the new formula of bonding agent, filler is developed according to the physicochemical property board design of black corundum, then is equipped with new nanometer and is changed Property boron bakelite resin mixing, selective enhancement screen cloth is compressing, controls elevated cure, and high-performance cutting sheet is made and grinding is produced Product;The present invention uses raw material and nanometer/TiO2 modified boron containing phenolic resin composite materials based on black corundum as bonding agent, with reference to Intensity is good, and security performance is high, with good toughness and heat resistance, is widely used in snagging, corase grind, thermal cutting and cold cut and cuts (Grinding), half fine grinding, fine grinding, the process such as polishing.
Embodiment
A kind of phenolic resin cutting sheet and the preparation technology of grinding, it is prepared from by following steps:
1. the present invention is used using finished product black corundum as the raw material of black corundum phenolic resin cutting sheet and grinding production, prepares phenol When urea formaldehyde cutting sheet and grinding, liquid phenolic resin need to be added in the black corundum raw material after magnetic separation, and in the double pots of 120L The upper pot of adverse current batch mixer is well mixed;Inserts and auxiliary material bonding agent are uniformly mixed in three-dimensional mixer in addition, And mixed compound is poured into cooking for the double pot adverse current batch mixers of 120L, pot and interior mix of cooking on double pots of adverse current batch mixers Close material to be mixed, and place more than 12 hours at low temperature;Described inserts is the auxiliary material for playing cooling effect, is made simultaneously The auxiliary material such as inserts, bonding agent energy and black corundum are sufficiently mixed, and occur qualitative change.Described inserts is potassium fluoroaluminate, fluoaluminic acid One kind in sodium or iron sulfide.
The mixer of this process can produce relatively low noise pollution.This project is by multiple formula test, optimization filling Agent kind and proportioning and manufacturing process.Bonding agent, the new of filler are developed according to the physicochemical property board design of black corundum to match somebody with somebody Side, then new nano modification boron bakelite resin mixing is equipped with, selective enhancement screen cloth is compressing, controls elevated cure, is made High-performance cutting sheet and grinding product.
2. well-mixed material is after screening by manually delivering to cutting sheet and grinding assembly room, assembly room arrangement Material is pressed for ten station forming machine groups, 38 station forming machine groups and six twelve-station shaping machine sets.In thing Material is put can add colouring agent according to customer requirement color in material before forming machine, and send into shaping after artificial weigh Machine, cutting sheet and grinding after extrusion forming are divided into section and are ground, but between grinding must pad puts one layer of leather packing, cutting sheet and Grinding put it is neat after must also in placed on top spring compression, in order to avoid cutting sheet and grinding in drying because of high temperature deformation.
3. neat wooden handcart feeding tunnel cave, the long 40m of tunnel cave are put, electricity consumption provides thermal source, about 200 DEG C of drying temperature, In 24 hours drying cycles, cutting sheet and grinding after drying are novel phenolic resins cutting sheet and grinding product, and product is through beating Put after chartered plane, packed in cases to the finished product storehouse of closing, it is for sale to dispatch from the factory.
Product uses raw material and nanometer/TiO2 modified boron containing phenolic resin composite materials based on black corundum as bonding agent, Bond strength is good, and security performance is high, with good toughness and heat resistance, is widely used in snagging, corase grind, thermal cutting and cold cut Cut(Grinding), half fine grinding, fine grinding, the process such as polishing.
In the cutting of the metal materials such as rod iron, steel pipe, band steel, angle steel, channel-section steel, rail, steel plate(Grinding)Manufacture field, The metals such as silicon, germanium, sapphire, ferrite, graphite, ceramics, the quartz of semiconductor and the accurate ultra-thin section of nonmetallic materials add Work field, building material industry, chemical industry, aerospace industry, mechanical industry, auto industry, shipping industry metal The cutting of material and nonmetallic materials(Grinding)Manufacture field, there is huge market and market potential.Product category industry consumption Product, with extremely strong vitality and huge development potentiality.It can be additionally used in grain processing, paper industry and ceramics, glass, stone The processing of the nonmetallic materials such as material, plastics, rubber, timber.All kinds of emery wheel agreements that contracts a film or TV play to an actor or actress 50,000,000 of year production, 95% product is used for Outlet, mainly sells to more than 20 countries and regions such as the Middle East, Russia, Egypt and Southeast Asia.

Claims (5)

1. phenolic resin cutting sheet and the preparation technology of grinding, it is characterised in that it is prepared from by following steps:
1. prepared by raw material:Moistening bonding agent is added in the black corundum after magnetic separation, and in the upper of the double pot adverse current batch mixers of 120L Pot is well mixed;Inserts, auxiliary material bonding agent are uniformly mixed in three-dimensional mixer in addition, and by mixed mixing Material pours into cooking for the double pot adverse current batch mixers of 120L, and pot and interior compound of cooking are mixed on double pots of adverse current batch mixers, and Place 10-14 hours at low temperature;
2. it is molded:Well-mixed material delivers to assembly room after screening in upper step, in assembly room to material through people Work sends into forming machine after weighing automatically, and the idiosome through extruding compressing is divided into cutting sheet and grinding, and pad puts one between grinding Piece aluminium sheet, pad puts a filter between section, and cutting sheet and grinding must be in placed on top spring compressions after putting neatly;
3. harden:By the cutting sheet being well placed and grinding feeding tunnel cave, hardened under 160-200 degrees Celsius, curing cycles 24 Hour, cutting sheet and grinding after hardening are phenolic resin cutting sheet and grinding, then packaged is finished product.
2. phenolic resin cutting sheet according to claim 1 and the preparation technology of grinding, it is characterised in that described moistening Bonding agent is liquid phenolic resin.
3. phenolic resin cutting sheet according to claim 1 and the preparation technology of grinding, it is characterised in that described filling Expect for the one or more in potassium fluoroaluminate, cryolite or iron sulfide.
4. phenolic resin cutting sheet according to claim 1 and the preparation technology of grinding, it is characterised in that described auxiliary material Bonding agent is that nanometer/TiO2 modified boron containing phenolic resin composite materials are bonding agent.
5. phenolic resin cutting sheet according to claim 1 and the preparation technology of grinding, it is characterised in that the cutting sheet Colouring agent is added before the forming with grinding.
CN201710603601.5A 2017-07-23 2017-07-23 Phenolic resin cutting sheet and the preparation technology of grinding Pending CN107322499A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710603601.5A CN107322499A (en) 2017-07-23 2017-07-23 Phenolic resin cutting sheet and the preparation technology of grinding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710603601.5A CN107322499A (en) 2017-07-23 2017-07-23 Phenolic resin cutting sheet and the preparation technology of grinding

Publications (1)

Publication Number Publication Date
CN107322499A true CN107322499A (en) 2017-11-07

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Application Number Title Priority Date Filing Date
CN201710603601.5A Pending CN107322499A (en) 2017-07-23 2017-07-23 Phenolic resin cutting sheet and the preparation technology of grinding

Country Status (1)

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CN (1) CN107322499A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110014382A (en) * 2019-04-23 2019-07-16 郑州市宇弘磨料磨具有限公司 A kind of resin cutting slice processing hardening technique
CN113172557A (en) * 2021-04-21 2021-07-27 深圳西斯特科技有限公司 Boron modified phenolic resin scribing knife and preparation method thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103567892A (en) * 2013-11-01 2014-02-12 阳泉市中嘉磨料磨具有限公司 Special ultrathin-sheet grinding wheel for stainless steel and preparation method

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103567892A (en) * 2013-11-01 2014-02-12 阳泉市中嘉磨料磨具有限公司 Special ultrathin-sheet grinding wheel for stainless steel and preparation method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110014382A (en) * 2019-04-23 2019-07-16 郑州市宇弘磨料磨具有限公司 A kind of resin cutting slice processing hardening technique
CN113172557A (en) * 2021-04-21 2021-07-27 深圳西斯特科技有限公司 Boron modified phenolic resin scribing knife and preparation method thereof
CN113172557B (en) * 2021-04-21 2023-02-28 深圳西斯特科技有限公司 Boron modified phenolic resin scribing knife and preparation method thereof

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Application publication date: 20171107