CN107322499A - Phenolic resin cutting sheet and the preparation technology of grinding - Google Patents
Phenolic resin cutting sheet and the preparation technology of grinding Download PDFInfo
- Publication number
- CN107322499A CN107322499A CN201710603601.5A CN201710603601A CN107322499A CN 107322499 A CN107322499 A CN 107322499A CN 201710603601 A CN201710603601 A CN 201710603601A CN 107322499 A CN107322499 A CN 107322499A
- Authority
- CN
- China
- Prior art keywords
- grinding
- cutting sheet
- phenolic resin
- preparation technology
- bonding agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
- B24D3/28—Resins or natural or synthetic macromolecular compounds
- B24D3/285—Reaction products obtained from aldehydes or ketones
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The present invention relates to phenolic resin cutting sheet and the preparation technology of grinding, it is prepared from by following steps:It is prepared by raw material:Moistening bonding agent is added in the black corundum after magnetic separation, and is well mixed in the upper pot of the double pot adverse current batch mixers of 120L;Inserts, auxiliary material bonding agent are mixed in addition, pot and interior compound of cooking carry out mixing hour on double pots of adverse current batch mixers;Shaping:Well-mixed material delivers to assembly room after screening in upper step, and the idiosome through extruding compressing is divided into cutting sheet and grinding, and pad puts a piece of aluminium sheet between grinding, and pad puts a filter between section;Hardening:By the cutting sheet being well placed and grinding feeding tunnel cave hardening, cutting sheet and grinding after hardening are phenolic resin cutting sheet and grinding, then packaged is finished product.Using cutting sheet and grinding made from the preparation technology of the present invention, its bond strength is good, and security performance is high, with good toughness and heat resistance.
Description
Technical field
The invention belongs to grinding tool equipment preparing technical field, and in particular to the preparation of a kind of phenolic resin cutting sheet and grinding
Technique.
Background technology
Instrument is cut including cutting sheet, grinding disc and drill bit etc., is to match to use with cutting machine, sander, rig etc.
Instrument, be mainly used in complete cutting, polishing, drilling etc. operation.
With the development of machinery industry, many engineering goods are required for must be through process, then by cutting and being ground this
Follow-up production technology is carried out again.But, the most of cutting sheet and grinding performance quality sold in the market are low, machinability
Can be unstable, the material and hardness of cutting sheet and grinding are relatively poor, and cutting efficiency is low, and service life is low.So developing a kind of
High performance cutting sheet and grinding seem particularly urgent.
The content of the invention
It is an object of the invention to provide a kind of phenolic resin cutting sheet and the preparation technology of grinding.Utilize the system of the present invention
Cutting sheet and grinding made from standby technique, its bond strength are good, and security performance is high, with good toughness and heat resistance.
The technical solution adopted by the present invention:Phenolic resin cutting sheet and the preparation technology of grinding, it is prepared by following steps
Form:
1. prepared by raw material:Moistening bonding agent is added in the black corundum after magnetic separation, and in the upper of the double pot adverse current batch mixers of 120L
Pot is well mixed;Inserts, auxiliary material bonding agent are uniformly mixed in three-dimensional mixer in addition, and by mixed mixing
Material pours into cooking for the double pot adverse current batch mixers of 120L, and pot and interior compound of cooking are mixed on double pots of adverse current batch mixers, and
Place 10-14 hours at low temperature;
2. it is molded:Well-mixed material delivers to assembly room after screening in upper step, in assembly room to material through people
Work sends into forming machine after weighing automatically, and the idiosome through extruding compressing is divided into cutting sheet and grinding, and pad puts one between grinding
Piece aluminium sheet, pad puts a filter between section, and cutting sheet and grinding must be in placed on top spring compressions after putting neatly;
3. harden:By the cutting sheet being well placed and grinding feeding tunnel cave, hardened under 160-200 degrees Celsius, curing cycles 24
Hour, cutting sheet and grinding after hardening are phenolic resin cutting sheet and grinding, then packaged is finished product.
Further, described moistening bonding agent is liquid phenolic resin.
Further, described inserts is the one or more in potassium fluoroaluminate, cryolite or iron sulfide.
Further, described auxiliary material bonding agent is that nanometer/TiO2 modified boron containing phenolic resin composite materials are bonding agent.
Further, the cutting sheet and grinding add colouring agent before the forming.
Its advantage is the present invention compared with prior art:The energy such as the inserts and auxiliary material bonding agent that are used in the present invention
It is sufficiently mixed with black corundum, occurs qualitative change;The present invention passes through multiple formula test, optimization filler kind and proportioning and manufacture work
Skill, the new formula of bonding agent, filler is developed according to the physicochemical property board design of black corundum, then is equipped with new nanometer and is changed
Property boron bakelite resin mixing, selective enhancement screen cloth is compressing, controls elevated cure, and high-performance cutting sheet is made and grinding is produced
Product;The present invention uses raw material and nanometer/TiO2 modified boron containing phenolic resin composite materials based on black corundum as bonding agent, with reference to
Intensity is good, and security performance is high, with good toughness and heat resistance, is widely used in snagging, corase grind, thermal cutting and cold cut and cuts
(Grinding), half fine grinding, fine grinding, the process such as polishing.
Embodiment
A kind of phenolic resin cutting sheet and the preparation technology of grinding, it is prepared from by following steps:
1. the present invention is used using finished product black corundum as the raw material of black corundum phenolic resin cutting sheet and grinding production, prepares phenol
When urea formaldehyde cutting sheet and grinding, liquid phenolic resin need to be added in the black corundum raw material after magnetic separation, and in the double pots of 120L
The upper pot of adverse current batch mixer is well mixed;Inserts and auxiliary material bonding agent are uniformly mixed in three-dimensional mixer in addition,
And mixed compound is poured into cooking for the double pot adverse current batch mixers of 120L, pot and interior mix of cooking on double pots of adverse current batch mixers
Close material to be mixed, and place more than 12 hours at low temperature;Described inserts is the auxiliary material for playing cooling effect, is made simultaneously
The auxiliary material such as inserts, bonding agent energy and black corundum are sufficiently mixed, and occur qualitative change.Described inserts is potassium fluoroaluminate, fluoaluminic acid
One kind in sodium or iron sulfide.
The mixer of this process can produce relatively low noise pollution.This project is by multiple formula test, optimization filling
Agent kind and proportioning and manufacturing process.Bonding agent, the new of filler are developed according to the physicochemical property board design of black corundum to match somebody with somebody
Side, then new nano modification boron bakelite resin mixing is equipped with, selective enhancement screen cloth is compressing, controls elevated cure, is made
High-performance cutting sheet and grinding product.
2. well-mixed material is after screening by manually delivering to cutting sheet and grinding assembly room, assembly room arrangement
Material is pressed for ten station forming machine groups, 38 station forming machine groups and six twelve-station shaping machine sets.In thing
Material is put can add colouring agent according to customer requirement color in material before forming machine, and send into shaping after artificial weigh
Machine, cutting sheet and grinding after extrusion forming are divided into section and are ground, but between grinding must pad puts one layer of leather packing, cutting sheet and
Grinding put it is neat after must also in placed on top spring compression, in order to avoid cutting sheet and grinding in drying because of high temperature deformation.
3. neat wooden handcart feeding tunnel cave, the long 40m of tunnel cave are put, electricity consumption provides thermal source, about 200 DEG C of drying temperature,
In 24 hours drying cycles, cutting sheet and grinding after drying are novel phenolic resins cutting sheet and grinding product, and product is through beating
Put after chartered plane, packed in cases to the finished product storehouse of closing, it is for sale to dispatch from the factory.
Product uses raw material and nanometer/TiO2 modified boron containing phenolic resin composite materials based on black corundum as bonding agent,
Bond strength is good, and security performance is high, with good toughness and heat resistance, is widely used in snagging, corase grind, thermal cutting and cold cut
Cut(Grinding), half fine grinding, fine grinding, the process such as polishing.
In the cutting of the metal materials such as rod iron, steel pipe, band steel, angle steel, channel-section steel, rail, steel plate(Grinding)Manufacture field,
The metals such as silicon, germanium, sapphire, ferrite, graphite, ceramics, the quartz of semiconductor and the accurate ultra-thin section of nonmetallic materials add
Work field, building material industry, chemical industry, aerospace industry, mechanical industry, auto industry, shipping industry metal
The cutting of material and nonmetallic materials(Grinding)Manufacture field, there is huge market and market potential.Product category industry consumption
Product, with extremely strong vitality and huge development potentiality.It can be additionally used in grain processing, paper industry and ceramics, glass, stone
The processing of the nonmetallic materials such as material, plastics, rubber, timber.All kinds of emery wheel agreements that contracts a film or TV play to an actor or actress 50,000,000 of year production, 95% product is used for
Outlet, mainly sells to more than 20 countries and regions such as the Middle East, Russia, Egypt and Southeast Asia.
Claims (5)
1. phenolic resin cutting sheet and the preparation technology of grinding, it is characterised in that it is prepared from by following steps:
1. prepared by raw material:Moistening bonding agent is added in the black corundum after magnetic separation, and in the upper of the double pot adverse current batch mixers of 120L
Pot is well mixed;Inserts, auxiliary material bonding agent are uniformly mixed in three-dimensional mixer in addition, and by mixed mixing
Material pours into cooking for the double pot adverse current batch mixers of 120L, and pot and interior compound of cooking are mixed on double pots of adverse current batch mixers, and
Place 10-14 hours at low temperature;
2. it is molded:Well-mixed material delivers to assembly room after screening in upper step, in assembly room to material through people
Work sends into forming machine after weighing automatically, and the idiosome through extruding compressing is divided into cutting sheet and grinding, and pad puts one between grinding
Piece aluminium sheet, pad puts a filter between section, and cutting sheet and grinding must be in placed on top spring compressions after putting neatly;
3. harden:By the cutting sheet being well placed and grinding feeding tunnel cave, hardened under 160-200 degrees Celsius, curing cycles 24
Hour, cutting sheet and grinding after hardening are phenolic resin cutting sheet and grinding, then packaged is finished product.
2. phenolic resin cutting sheet according to claim 1 and the preparation technology of grinding, it is characterised in that described moistening
Bonding agent is liquid phenolic resin.
3. phenolic resin cutting sheet according to claim 1 and the preparation technology of grinding, it is characterised in that described filling
Expect for the one or more in potassium fluoroaluminate, cryolite or iron sulfide.
4. phenolic resin cutting sheet according to claim 1 and the preparation technology of grinding, it is characterised in that described auxiliary material
Bonding agent is that nanometer/TiO2 modified boron containing phenolic resin composite materials are bonding agent.
5. phenolic resin cutting sheet according to claim 1 and the preparation technology of grinding, it is characterised in that the cutting sheet
Colouring agent is added before the forming with grinding.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710603601.5A CN107322499A (en) | 2017-07-23 | 2017-07-23 | Phenolic resin cutting sheet and the preparation technology of grinding |
Applications Claiming Priority (1)
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CN201710603601.5A CN107322499A (en) | 2017-07-23 | 2017-07-23 | Phenolic resin cutting sheet and the preparation technology of grinding |
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CN107322499A true CN107322499A (en) | 2017-11-07 |
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CN201710603601.5A Pending CN107322499A (en) | 2017-07-23 | 2017-07-23 | Phenolic resin cutting sheet and the preparation technology of grinding |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110014382A (en) * | 2019-04-23 | 2019-07-16 | 郑州市宇弘磨料磨具有限公司 | A kind of resin cutting slice processing hardening technique |
CN113172557A (en) * | 2021-04-21 | 2021-07-27 | 深圳西斯特科技有限公司 | Boron modified phenolic resin scribing knife and preparation method thereof |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103567892A (en) * | 2013-11-01 | 2014-02-12 | 阳泉市中嘉磨料磨具有限公司 | Special ultrathin-sheet grinding wheel for stainless steel and preparation method |
-
2017
- 2017-07-23 CN CN201710603601.5A patent/CN107322499A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103567892A (en) * | 2013-11-01 | 2014-02-12 | 阳泉市中嘉磨料磨具有限公司 | Special ultrathin-sheet grinding wheel for stainless steel and preparation method |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110014382A (en) * | 2019-04-23 | 2019-07-16 | 郑州市宇弘磨料磨具有限公司 | A kind of resin cutting slice processing hardening technique |
CN113172557A (en) * | 2021-04-21 | 2021-07-27 | 深圳西斯特科技有限公司 | Boron modified phenolic resin scribing knife and preparation method thereof |
CN113172557B (en) * | 2021-04-21 | 2023-02-28 | 深圳西斯特科技有限公司 | Boron modified phenolic resin scribing knife and preparation method thereof |
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Application publication date: 20171107 |