CN101781852A - Method for conducting wool fabric anti-felting treatment through two-bath process by using imidazolium chloride ionic liquid/protease - Google Patents
Method for conducting wool fabric anti-felting treatment through two-bath process by using imidazolium chloride ionic liquid/protease Download PDFInfo
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Abstract
The invention relates to a method for conducting wool textile anti-felting treatment through a two-bath process by using imidazolium chloride ionic liquid/protease, belonging to the application field of wool fabric dyeing and finishing in the wool textile industry. The method is characterized in that chloroform/methanol is used to extract impurities on the surface of the fabric first, then the strong dissolving/swelling capacity of the imidazolium chloride ionic liquid is used to modify the surface layer of wool yarn scales and finally protease is used to trim the fabric to obtain the goal of improving the anti-felting effect of the wool fabric treated by using protease. Moreover, the ionic liquid used for pretreatment can be repetitively utilized after the ionic liquid is distilled under reduced pressure, so the environmental pollution is reduced. The invention solves the problems that the anti-felting effect of the wool fabric treated by using the existing single protease is bad and serious pollution is caused by the DCCA/protease anti-felting technology.
Description
Technical field
The present invention relates to a kind ofly carry out the method for two-bath process Wool fabric anti-felting, belong to the applied technical field of wool textile industry wool fabric dyeing and finishing processing with imidazolitm chloride salt ionic liquid.
Background technology
In textiles, wool fabric with its good hand feeling, advantages such as warmth retention property is good, hygroscopicity is strong, style noble quality are loved by the people always.But wool has feltability, and wool fabric is subjected to external force and does the time spent and can produce felting under humid tropical condition, area is shunk, alteration of form, and fine hair is outstanding, and elasticity reduces, and feel is coarse, appearance of fabrics and take performance and had a strong impact on.Therefore, need carry out feld proofing to wool fabric.The existence of wool scale layer is to make wool have the basic reason of feltability.
The research starting of wool anti-felting finishing is morning, and peaks in the eighties in 20th century, and the patented technology of relevant this respect emerges in an endless stream.At present wool scale being divested mainly is to adopt chemical method, the chloridizing that wherein effect is better, domestic and international application is to use oxidizer containing chlorine the most widely.This method is to adopt hypochlorite or DCCA salt (DCCA) to handle.But wool is easily inhaled the chlorine yellowing when chloridized, fibre damage is big, and the absorbed halide content in the coarse and processed waste water of fabric feeling is quite high, and environment is had adverse effect.Therefore, the personnel of various countries' correlative study are for many years actively seeking its alternative techniques.
In recent years, along with the fast development of biotechnology, enzyme technology has obtained extensive use with characteristics such as its treatment conditions gentleness, energy savings and minimizing pollutions in textile industry.Because the wool main component is protein (accounting for more than 97% of wool total amount), thereby theoretically, wool is the ideal role substrate of protease, can utilize protease the hydrolysis of wool fibre protein macromolecule peptide bond to be made generation such as compound is partly dissolved between the scale, cell membrane of wool, reach the purpose of removing scale, obtained broad research in recent years so adopt protease that wool is carried out biology stripping squama.
But when adopting protease that wool is put in order, need carry out preliminary treatment,, the albumin layer under the lipoid layer be exposed, attack the scale S-layer proteins for protease requirement is provided to remove the long carbochain of surperficial lipoid to the wool surface.At present, the research worker adopts oxidizing process to carry out preliminary treatment more.The main oxidant that uses has hypochlorite, DCCA salt (DCCA), hydrogen peroxide, persulfuric acid, peracetic acid and potassium permanganate etc., wherein still best with the treatment effect of oxidizer containing chlorine, can reduce muriatic consumption though The combined is handled, the pollution problem of oxidizer containing chlorine is still inevitable.So research novel protein enzyme preprocess method is for promoting that the processing of wool ecological spinning is significant.
As a kind of novel green solvent, imidazolitm chloride salt ionic liquid has obtained extensive concern with characteristics such as its strong solvability, low volatilization, nonflammable, nontoxic, easy recovery in recent years.The strong solvability of especially organic to the overwhelming majority and inorganic matter is its special feature especially.Known some imidazolitm chloride salt ionic liquid has very strong swelling/solvability to cellulose, protein and chitin etc. at present.Therefore, rely on the ion liquid strong swelling/solvability of imidazolitm chloride salt that wool is carried out surface modification, remove the high sulfoprotein (mainly being cystine) of lipoid layer and its underpart, can potential raising enzyme preparation to the effect accessibility of wool albumen, increase the treatment effect of protease to wool, ion liquid non-volatile and easy recovery characteristic also can reduce the pollution of this method to environment simultaneously.
Summary of the invention
The present invention is intended to improve the processing effect of wool protease anti-felting, the present invention carries out two-bath process with imidazolitm chloride salt ionic liquid can improve the anti-felting effect of protease to wool fabric, the present invention does not re-use DCCA salt (DCCA), solved the pollution problem of the fabric yellowing that causes with chlorine-bearing compound preliminary treatment such as DCCA and adsorbable halide, reached the purpose that improves the all-wool cloth quality environment.
Technical scheme of the present invention: a kind of method of carrying out the two-bath process Wool fabric anti-felting with imidazolitm chloride salt ionic liquid, wool fabric behind the abstraction impurity removal is carried out surface modification with imidazolitm chloride salt ionic liquid earlier, utilize protease that fabric is put in order processing again; Step is:
(1) the extraction preliminary treatment of wool fabric: with chloroform: 87: 13 chloroform-methanol of methyl alcohol volume ratio is a mixed solvent, under 55 ℃ of conditions, wool fabric is carried out reflux extraction 3h, thereby remove the various impurity on wool fabric surface, wash with warm water again, and 50 ℃ of oven dry;
(2) ionic liquid is handled: extract pretreated wool fabric and adopt imidazolitm chloride salt ionic liquid to carry out impregnation process, fabric and ionic liquid w/v ratio are 1: 10-1: 100, treatment temperature is 60-150 ℃, processing time is 5-60min, the ionic liquid that the padding machine of the employing band rubber rollers that disposes will adhere to rolls, the ionic liquid that rolls can directly be reused, and adopts ethanol that fabric is washed afterwards, at last fabric is washed and 50 ℃ of oven dry;
Washing is carried out the ionic liquid recycling with the ethanol of crossing;
(3) Protease Treatment: utilize protease that it is carried out impregnation process again in the fabric after the ionic liquid processing, enzyme dosage is the 0.5%-5% of fabric weight, treatment temperature 40-60 ℃, and pH 3-9, the processing time is 0.5-2h;
(4) enzyme deactivation: fabric makes the protease inactivation through add trichloroacetic acid after the Protease Treatment in protein enzyme solution; Perhaps enzyme liquid is brought up to more than 90 ℃ and be incubated 20min., make the protease inactivation;
(5) washing: behind the enzyme deactivation fabric is taken out, fully wash with hot water, cold water successively;
(6) ion liquid recovery: collect the ethanol that washing was used in the step (2), earlier the impurity that filters out wherein to be contained with sand core funnel adopts the rotary evaporator low-pressure distillation to remove ethanol afterwards, and residuals is behind vacuumize 48h, promptly reclaim and obtain ionic liquid, be used for utilizing again.
The wool fabric that is applicable to processing is whole-wool worsted woollen goods fabric such as valetin, gabardine, women clothing, perhaps all woolen drap-de-berry fabric.
The imidazolitm chloride salt ionic liquid that uses is selected any one among 1-allyl-3-methylimidazole villaumite [Amim] Cl, 1-butyl-3-methylimidazole villaumite [Bmim] Cl, 1-ethyl-3-methylimidazole villaumite [Emim] Cl for use, and the protease of use is selected any one in acid protease, neutral proteinase or the alkali protease for use.
Beneficial effect of the present invention: of the present inventionly carry out the method for two-bath process preventing felting and shrinking of wood fabric neither single protease method felt proofing technology with imidazolitm chloride salt ionic liquid, be different from existing DCCA/ protease anti-felting technology again, it is to have adopted the two-bath process technology that imidazolitm chloride salt ionic liquid is handled and protease anti-felting combines, compare with the sample of handling (only passing through Protease Treatment) without imidazolitm chloride salt ionic liquid, the fabric felting rate of handling through imidazolitm chloride salt ionic liquid two-bath process can obviously reduce.Compare with DCCA/ protease anti-felting technology, the present invention does not re-use DCCA salt (DCCA), solved the pollution problem of the fabric yellowing that causes with chlorine-bearing compound preliminary treatment such as DCCA and adsorbable halide, reached the purpose that improves the all-wool cloth quality environment.
The specific embodiment
Embodiment 1
Fabric variety: all woolen woman clothing
1. the extraction preliminary treatment of wool fabric: the chloroform/methanol with 87: 13 (v/v) is a solvent, under 55 ℃ of conditions wool fabric is carried out reflux extraction 3h, washs and 50 ℃ of oven dry with warm water again.
2. ionic liquid is handled: ionic liquid is selected 1-allyl-3-methylimidazole villaumite ([Amim] Cl) for use, treatment temperature is 60 ℃; bath raio 1: 100 (w/v); the processing time is 60min; the ionic liquid that will adhere to after disposing rolls; the ionic liquid that rolls can directly be reused, and the fabric after the processing washs with ethanol, at last fabric is washed and 50 ℃ of oven dry; Washing is carried out the ionic liquid recycling with the ethanol of crossing.
3. Protease Treatment: the fabric after ionic liquid handled utilizes acid protease that it is carried out impregnation process again, the protease consumption: 4%o w f, and 40 ℃ of treatment temperatures, pH 3.5, processing time 1h.
Sample 1: only pass through Protease Treatment
Sample 2: handle through imidazolitm chloride salt ionic liquid two-bath process
Through after the above-mentioned PROCESS FOR TREATMENT, the reduction rate of sample 1 is 2.04%, and the felting rate is 33.58%, and the reduction rate of sample 2 is 4.41%, and the felting rate is 10.20%.
Be better than the fabric of independent Protease Treatment through the fabric effect of imidazolitm chloride salt ionic liquid two-bath process processing.
Embodiment 2:
Fabric variety: all woolen woman clothing
1. the extraction preliminary treatment of wool fabric: the chloroform/methanol with 87: 13 (v/v) is a solvent, under 55 ℃ of conditions wool fabric is carried out reflux extraction 3h, washs and 50 ℃ of oven dry with warm water again.
2. ionic liquid is handled: ionic liquid is selected 1-butyl-3-methylimidazole villaumite ([Bmim] Cl) for use, treatment temperature is 110 ℃; bath raio 1: 50 (w/v); the processing time is 10min; the ionic liquid that will adhere to after handling rolls; the ionic liquid that rolls can directly be reused, and the fabric after the processing washs with ethanol, at last fabric is washed and 50 ℃ of oven dry; Washing is carried out the ionic liquid recycling with the ethanol of crossing.
3. Protease Treatment: the fabric after ionic liquid handled utilizes alkali protease that it is carried out impregnation process again, the protease consumption: 2%o w f, and 55 ℃ of treatment temperatures, pH 8.5, processing time 0.5h.
Sample 1: only pass through Protease Treatment
Sample 2: handle through imidazolitm chloride salt ionic liquid two-bath process
Through after the above-mentioned PROCESS FOR TREATMENT, the reduction rate of sample 1 is 3.25%, and the felting rate is 14.31%; The reduction rate of sample 2 is 9.96%, and the felting rate is 1.42%.
Be better than the fabric of independent Protease Treatment through the fabric effect of imidazolitm chloride salt ionic liquid two-bath process processing.
Embodiment 3:
Fabric variety: all-wool gabardine
1. the extraction preliminary treatment of wool fabric: the chloroform/methanol with 87: 13 (v/v) is a solvent, under 55 ℃ of conditions wool fabric is carried out reflux extraction 3h, washs and 50 ℃ of oven dry with warm water again.
2. ionic liquid is handled: ionic liquid is selected 1-ethyl-3-methylimidazole villaumite ([Emim] Cl) for use, treatment temperature is 150 ℃; bath raio 1: 10 (w/v); the processing time is 5min; the ionic liquid that will adhere to after handling rolls; the ionic liquid that rolls can directly be reused, and the fabric after the processing washs with ethanol, at last fabric is washed and 50 ℃ of oven dry; Washing is carried out the ionic liquid recycling with the ethanol of crossing.
3. Protease Treatment: the fabric after ionic liquid handled utilizes neutral proteinase that it is carried out impregnation process again, the protease consumption: 1%o w f, and 50 ℃ of treatment temperatures, pH 7, processing time 1.5h.
Sample 1: only pass through Protease Treatment
Sample 2: handle through imidazolitm chloride salt ionic liquid two-bath process
Through after the above-mentioned PROCESS FOR TREATMENT, the reduction rate of sample 1 is 3.55%, and the felting rate is 10.24%; The reduction rate of sample 2 is 6.33%, and the felting rate is 6.88%.
Be better than the fabric of independent Protease Treatment through the fabric effect of imidazolitm chloride salt ionic liquid two-bath process processing.
Claims (3)
1. method of carrying out the two-bath process Wool fabric anti-felting with imidazolitm chloride salt ionic liquid, it is characterized in that the wool fabric behind the abstraction impurity removal is carried out surface modification with imidazolitm chloride salt ionic liquid earlier, utilize protease that fabric is put in order processing again; Step is:
(1) the extraction preliminary treatment of wool fabric: with chloroform: 87: 13 chloroform-methanol of methyl alcohol volume ratio is a mixed solvent, under 55 ℃ of conditions, wool fabric is carried out reflux extraction 3h, thereby remove the various impurity on wool fabric surface, wash with warm water again, and 50 ℃ of oven dry;
(2) ionic liquid is handled: extract pretreated wool fabric and adopt imidazolitm chloride salt ionic liquid to carry out impregnation process, fabric and ionic liquid w/v ratio are 1: 10-1: 100, treatment temperature is 60-150 ℃, processing time is 5-60min, the ionic liquid that the padding machine of the employing band rubber rollers that disposes will adhere to rolls, the ionic liquid that rolls can directly be reused, and adopts ethanol that fabric is washed afterwards, at last fabric is washed and 50 ℃ of oven dry;
Washing is carried out the ionic liquid recycling with the ethanol of crossing;
(3) Protease Treatment: utilize protease that it is carried out impregnation process again in the fabric after the ionic liquid processing, enzyme dosage is the 0.5%-5% of fabric weight, treatment temperature 40-60 ℃, and pH 3-9, the processing time is 0.5-2h;
(4) enzyme deactivation: fabric makes the protease inactivation through add trichloroacetic acid after the Protease Treatment in protein enzyme solution; Perhaps enzyme liquid is brought up to more than 90 ℃ and be incubated 20min., make the protease inactivation;
(5) washing: behind the enzyme deactivation fabric is taken out, fully wash with hot water, cold water successively;
(6) ion liquid recovery: collect the ethanol that washing was used in the step (2), earlier the impurity that filters out wherein to be contained with sand core funnel adopts the rotary evaporator low-pressure distillation to remove ethanol afterwards, and residuals is behind vacuumize 48h, promptly reclaim and obtain ionic liquid, be used for utilizing again.
2. according to claim 1ly carry out the method for two-bath process Wool fabric anti-felting, it is characterized in that being applicable to that the wool fabric of processing is whole-wool worsted woollen goods fabric or all woolen drap-de-berry fabric with imidazolitm chloride salt ionic liquid.
3. method of carrying out the two-bath process Wool fabric anti-felting with imidazolitm chloride salt ionic liquid according to claim 1, it is characterized in that the imidazolitm chloride salt ionic liquid that uses selects any one among 1-allyl-3-methylimidazole villaumite [Amim] Cl, 1-butyl-3-methylimidazole villaumite [Bmim] Cl, 1-ethyl-3-methylimidazole villaumite [Emim] Cl for use, the protease of use is selected any one in acid protease, neutral proteinase or the alkali protease for use.
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| CN2010101017618A CN101781852B (en) | 2010-01-20 | 2010-01-20 | Method for conducting wool fabric anti-felting treatment through two-bath process by using imidazolium chloride ionic liquid/protease |
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| CN102277754A (en) * | 2011-06-28 | 2011-12-14 | 湖南工程学院 | Method of wool surface modification and low temperature dyeing |
| CN102409557A (en) * | 2011-11-11 | 2012-04-11 | 浙江理工大学 | Surface treatment and low-temperature dyeing method for wool |
| CN102733189A (en) * | 2012-06-29 | 2012-10-17 | 江南大学 | Method for raising dyeing performance of linen through modification by use of 1-butyl-3-methylimidazolium chloride ionic liquid |
| CN102965958A (en) * | 2012-10-31 | 2013-03-13 | 江南大学 | Wool product two-bath process anti-felting treatment technology based on composite bio-enzyme |
| CZ304860B6 (en) * | 2013-06-03 | 2014-12-10 | Technická univerzita v Liberci | Method of increasing felting property of animal fibers, especially of wool or hair |
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| CN1316117C (en) * | 2005-05-18 | 2007-05-16 | 陕西省科学院酶工程研究所 | Finishing method for preventing felting and shrinking of wood fabric |
| CN101424048B (en) * | 2008-11-11 | 2010-12-01 | 江南大学 | Technique for preventing wool loomage from felting by two-bath process using cutinase/protease |
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| CN102277754A (en) * | 2011-06-28 | 2011-12-14 | 湖南工程学院 | Method of wool surface modification and low temperature dyeing |
| CN102277754B (en) * | 2011-06-28 | 2013-03-20 | 湖南工程学院 | Method of wool surface modification and low temperature dyeing |
| CN102409557A (en) * | 2011-11-11 | 2012-04-11 | 浙江理工大学 | Surface treatment and low-temperature dyeing method for wool |
| CN102733189A (en) * | 2012-06-29 | 2012-10-17 | 江南大学 | Method for raising dyeing performance of linen through modification by use of 1-butyl-3-methylimidazolium chloride ionic liquid |
| CN102965958A (en) * | 2012-10-31 | 2013-03-13 | 江南大学 | Wool product two-bath process anti-felting treatment technology based on composite bio-enzyme |
| CZ304860B6 (en) * | 2013-06-03 | 2014-12-10 | Technická univerzita v Liberci | Method of increasing felting property of animal fibers, especially of wool or hair |
| CN105780548A (en) * | 2014-12-22 | 2016-07-20 | 常熟市虹桥印染有限公司 | Dyeing method of wool fabric |
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| CN105506954A (en) * | 2015-12-30 | 2016-04-20 | 江阴市长泾花园毛纺织有限公司 | Preparation method of wool laser punched hollow fabric |
| CN105544201A (en) * | 2015-12-30 | 2016-05-04 | 江阴市长泾花园毛纺织有限公司 | Production method of mercerized wool air layer fabric |
| CN105506951A (en) * | 2015-12-30 | 2016-04-20 | 江阴市长泾花园毛纺织有限公司 | Breathable light and thin double-sided hollowed-out fabric |
| CN105544243A (en) * | 2015-12-30 | 2016-05-04 | 江阴市长泾花园毛纺织有限公司 | Low-temperature dyeing method for wool fabric employing reactive dye |
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| CN106519146B (en) * | 2016-10-31 | 2019-06-07 | 江南大学 | A method of discarded hair composite material is prepared using ionic liquid |
| CN107237038A (en) * | 2017-07-31 | 2017-10-10 | 嘉兴珠朗服饰有限公司 | A kind of its production technology of anti-electron radiation wool product |
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Application publication date: 20100721 Assignee: Century ports (Xiamen) Industrial Co. Ltd. Assignor: Jiangnan University Contract record no.: 2012350000199 Denomination of invention: Method for conducting wool fabric anti-felting treatment through two-bath process by using imidazolium chloride ionic liquid/protease Granted publication date: 20120222 License type: Exclusive License Record date: 20121226 |
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