CN101766085B - Crude stalk chopper capable of automatically adjusting feeding height - Google Patents

Crude stalk chopper capable of automatically adjusting feeding height Download PDF

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Publication number
CN101766085B
CN101766085B CN2010100400966A CN201010040096A CN101766085B CN 101766085 B CN101766085 B CN 101766085B CN 2010100400966 A CN2010100400966 A CN 2010100400966A CN 201010040096 A CN201010040096 A CN 201010040096A CN 101766085 B CN101766085 B CN 101766085B
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China
Prior art keywords
chopper
links
roller
housing
feeding roller
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Expired - Fee Related
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CN2010100400966A
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Chinese (zh)
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CN101766085A (en
Inventor
盛奎川
钱湘群
宋慧芝
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Zhejiang University ZJU
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Zhejiang University ZJU
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Abstract

The invention discloses a crude stalk chopper capable of automatically adjusting the feeding height, which comprises a chopper component, a feeding mechanism (4) and the like. The chopper component comprises a chopper shell (2), a movable tool holder (8), a movable blade (9), a hammer leaf (14) and a fixed blade (10) which are arranged in the chopper shell (2), wherein the fixed blade (10) is fixedly connected with a rack (7), the movable blade (9) and the hammer leaf (14) are both fixedly connected with the movable tool holder (8), the movable tool holder (8) is connected with a power shaft (51), and the power shaft (51) is connected with a motor (6) through a belt transmission case (5); a throwing device (1) which is arranged above the chopper shell (2) is communicated with the outlet of the chopper shell (2); a feeding trough (3) is communicated with the inlet of the feeding mechanism (4), and the outlet of the feeding mechanism (4) is communicated with the inlet of the chopper shell (2). The chopper is applicable to the chopping of cotton stalks, mulberry twigs and other kinds of crude stalks.

Description

Can regulate the crude stalk chopper of feeding height automatically
Technical field
The present invention relates to a kind of crude stalk chopper that can regulate feeding height automatically, belong to agricultural machinery technological field.
Background technology
Agricultural crop straw chopping can substitute coal, fuel oil, liquefied gas etc. after mechanical compress is produced bar-shaped, bulk or graininess shaped fuel, is widely used in family's heating, life cooking stove, hot-water boiler, Industrial Boiler and biomass fermentation power plant etc.Domestic stalk cutter of having developed or cracker are used for chopping and returning or fodder laceration mostly, and the granule size behind the stalks cutting generally can not satisfy the requirement of living beings compression forming, and the chopping material need increase production cost through repeatedly screening.In addition; Existing stalk cutter mainly is the chopping to softer stem stalks of quality such as rice straw, wheat straws; And thick and stiff stem stalks such as the cotton stalk fine and close for institutional framework, that degree of lignification is high, ramulus mori; Its shear strength is higher than soft stem stalks such as rice straw, wheat straw far away, and also lacking corresponding chopping equipment can select for use.
Summary of the invention
The technical problem that the present invention will solve provides a kind of ability and is fit to thick and stiff straw choppings such as cotton stalk, ramulus mori, the chopping crude stalk chopper that can regulate feeding height automatically that performance is good, power consumption is low, granule size can satisfy the compression forming requirement.
In order to solve the problems of the technologies described above, the present invention provides a kind of crude stalk chopper that can regulate feeding height automatically, comprises chopper assembly, charging spout intake mechanism, gets rid of and throw device, gear, motor, belt transmission case and frame;
The chopper assembly comprises the chopper housing; In the chopper housing, be provided with movable knife rack, knife section, hammer leaf and ledger-plate, ledger-plate and frame are fixedly linked, and knife section and hammer leaf all are fixedly linked with movable knife rack; Movable knife rack links to each other with line shaft, and line shaft links to each other with motor through the belt transmission case;
Be respectively equipped with the import of chopper housing and the outlet of chopper housing on the chopper housing, the throwing device that gets rid of that is positioned at chopper housing top is connected with the outlet of chopper housing; Charging spout is connected with the inlet of intake mechanism, and the outlet of intake mechanism is connected with the import of chopper housing.
As the improvement that can regulate the crude stalk chopper of feeding height automatically of the present invention: intake mechanism comprises the intake mechanism housing; On the intake mechanism housing, be provided with arc chute, in the intake mechanism housing, have a pair of star flute profile on feeding roller and following feeding roller; Feed the roll shaft of roller down and be rotatedly connected with feeding roll bearing seat down, following feeding roll bearing seat and intake mechanism housing are fixedly linked; The roll shaft and the last feeding roller rocker shaft bed of last feeding roller are rotatedly connected, and the feeding roller rocker shaft bed of going up that is sleeved in the arc chute slides along arc chute; One end of regulating spring links to each other with the intake mechanism housing, the other end links to each other with last feeding roller rocker shaft bed; The roll shaft that feeds roller down links to each other with line shaft through gear; Last feeding roller roll shaft links to each other with following feeding roller roll shaft through transmission mechanism, on feed the roller roll shaft and feed the roller roll shaft down with fast reverse rotation.
As the further improvement that can regulate the crude stalk chopper of feeding height automatically of the present invention: transmission mechanism comprises chain wheel set, jackshaft and the roller gear group that links to each other successively; Chain wheel set links to each other with following feeding roller roll shaft, and the roller gear group links to each other with last feeding roller roll shaft; Jackshaft and intake mechanism housing are rotatedly connected.
As the further improvement that can regulate the crude stalk chopper of feeding height automatically of the present invention: gear comprises speed change roller gear group and the speed cone gear train that transmission links to each other; Speed change roller gear group links to each other with line shaft, and the speed cone gear train links to each other with the roll shaft that feeds roller down.
As the further improvement that can regulate the crude stalk chopper of feeding height automatically of the present invention: 3 knife sections and 3 hammer leaves are set on movable knife rack equably; A slice knife section is set on each hammer leaf accordingly; Knife section is a straight knife.
The present invention compared with prior art has following major advantage:
(1) goes up the feeding roller along with the vary in diameter that feeds material can fluctuate; Can regulate feeding height automatically; And change with material size; Pressure changes with camber of spring, and remaining has certain chucking power to feeding stem stalk, helps feeding the cutting of the big thick and stiff stem stalk of material vary in diameter scope.
(2) with movable knife rack with get rid of throw wheel connect as one (annotate: 3 hammer leaves form one get rid of throw wheel); The rotary inertia that had both increased movable knife rack compensates because the moment of resistance changes the uneven shortcoming of caused running; Improved the chopping performance, that can improve the chopping material again gets rid of the throwing performance.
(3) travelling gear of the different numbers of teeth is adjustable in the gear, makes the rotating speed adjustable of feeding roller whole, thereby the adjustable length of chopping material, is suitable for the chopping of the agricultural crop straw of other purposes.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
Fig. 1 is the main TV structure sketch map that can regulate the crude stalk chopper of feeding height automatically of the present invention;
Fig. 2 is the plan structure enlarged diagram of Fig. 1;
Fig. 3 is that the B of movable knife rack 8 among Fig. 2, knife section 9 and hammer leaf 14 annexations is to sketch map;
Fig. 4 is that the C of Fig. 3 is to structural representation;
Fig. 5 is that the A of intake mechanism 4 among Fig. 2 is to structural representation.
Embodiment
Fig. 1~Fig. 5 combines to have provided a kind of crude stalk chopper that can regulate feeding height automatically, comprises chopper assembly, charging spout 3, intake mechanism 4, gets rid of and throw device 1, gear 11, motor 6, belt transmission case 5 and frame 7.
The chopper assembly comprises the chopper housing 2 that is arranged on the frame 7, is respectively equipped with the import of chopper housing 2 and the outlet of chopper housing 2 on the chopper housing 2, and the throwing device 1 that gets rid of that is positioned at chopper housing 2 tops is connected with the outlet of chopper housing 2.Belt transmission case 5 is positioned at the left side of chopper housing 2, and the motor 6 that is positioned at chopper housing 2 belows links to each other with line shaft 51 through belt transmission case 5, and motor 6 is fixedly installed on the frame 7.The right side of chopper housing 2 is provided with tandem intake mechanism 4 and gear 11.Charging spout 3 is connected with the inlet of intake mechanism 4, and the outlet of intake mechanism 4 is connected with the import of chopper housing 2.
Import department at chopper housing 2 is provided with ledger-plate 10, and ledger-plate 10 is fixedly linked with frame 7.In chopper housing 2, be provided with movable knife rack 8, of Fig. 3, movable knife rack 8 comprises 3 supports 81 that become 120 ° each other, and the center of movable knife rack 8 and line shaft 51 are fixedly linked.The hammer leaf 14 of 1 L type is set respectively on each support 81; Hammer leaf 14 is realized being fixedly linked through bolt and support 81; 3 hammer leaves 14 form one and get rid of the throwing wheel, can the material after the chopping be thrown device 1 through chopper housing 2 with getting rid of successively, thereby throw away outside the whole shredding mechanism.A knife section 9 also is set respectively on the hammer leaf 14 of each L type, and knife section 9 is realized being fixedly linked through bolt and hammer leaf 14; Respective bolt holes on the hammer leaf 14 is U-bolt hole (being the bolt hole that fixes with support 81), can adjust hammer leaf 14 and the position of knife section 9 with respect to support 81 like this, guarantees that promptly it is adjustable that certain clearance and this gap are arranged between knife section 9 and the ledger-plate 10.Knife section 9 is a straight knife, the thick 8mm of blade.3 knife sections 9 that rotate together along with movable knife rack 8 match with ledger-plate 10, thereby form a cutter sweep, and ledger-plate 10 plays a supportive role when cutting.Therefore, the agricultural crop straw that gets in the chopper housing 2 from intake mechanism 4 is sheared by this cutter sweep.
Intake mechanism 4 comprises intake mechanism housing 46, and is as shown in Figure 5, on 2 sides, front and back of intake mechanism housing 46, is respectively equipped with 1 arc chute 41.In intake mechanism housing 46, be provided with a pair of be involved in well behaved star flute profile on feeding roller 42 and feeding roller 45 down.2 ends of last feeding roller 42 roll shafts are set in 2 and go up in the feeding roller rocker shaft bed 43, go up 43 corresponding respectively being sleeved in 2 arc chutes 41 of feeding roller rocker shaft bed for 2, thereby feeding roller rocker shaft bed 43 can be slided along arc chute 41.In intake mechanism housing 46, also be provided with 2 regulating springs 44; One end of each regulating spring 44 links to each other with a corresponding last feeding roller rocker shaft bed 43, and the other end of each regulating spring 44 links to each other with intake mechanism housing 46.44 pressuring actions of regulating spring, when feeding material diameter dimension changed, pressure changed with spring 44 distortion, helps the feeding cutting.Last feeding roller 42 and linking to each other through transmission mechanism between the feeding roller 45 down, transmission mechanism is made up of the pair of sprocket group that links to each other successively 47, a jackshaft 49 and a pair of roller gear group 48; Be specially: chain wheel set 47 links to each other with the roll shaft that feeds roller 45 down, and roller gear group 48 links to each other with the roll shaft of last feeding roller 42; Thereby the roll shaft that makes the roll shaft of feeding roller 42 and feed roller 45 down is with fast reverse rotation.Feed down roller 45 roll shafts and jackshaft 49 respectively bearing and the intake mechanism housing 46 through separately be rotatedly connected.
The axle center overlaid of the center of circle of arc chute 41 and jackshaft 49 is O shown in Figure 5.One end of last feeding roller rocker shaft bed 43 links to each other with jackshaft 49, and the other end slides up and down along arc chute 41, and feeding roller 42 slides up and down thereby drive upward.
Gear 11 comprises the speed change roller gear group 13 and speed cone gear train 12 that transmission links to each other, and speed change roller gear group 13 links to each other with line shaft 51, and speed cone gear train 12 links to each other with the roll shaft that feeds roller 45 down.Speed change roller gear group 13 has acknowledgment copy to match with speed cone gear train 12, to adjust different speed ratios, makes down the rotating speed adjustable of feeding roller 45 whole, thereby the adjustable length of chopping material, is suitable for the chopping of multi-purpose agricultural crop straw.
The roll shaft of last feeding roller 42 is along with the vary in diameter of feeding material; Feeding roller rocker shaft bed 43 and regulating spring 44 are the center of circle (being the axle center of jackshaft 49) with O in the dependence, and R60mm is radius (being the radius of arc chute 41); In arc chute 41, slide up and down; Thereby can regulate stem stalk feeding height automatically, on feed roller 42 and down the centre-to-centre spacing of feeding roller 45 is adjustable between 75~144mm, be suitable for the different material feeding and also clamp.In Fig. 5, what the top M of arc chute 41 was corresponding is maximum (144mm) state of centre-to-centre spacing, and what the bottom N of arc chute 41 was corresponding is minimum (75mm) state of centre-to-centre spacing.
The operation principle of the crude stalk chopper that can regulate feeding height automatically of the present invention with the contents are as follows:
When motor 6 startings, power is passed to movable arbor 51 by belt transmission case 5, rotates thereby drive movable knife rack 8, and the knife section 9 of rotation matches with ledger-plate 10 and forms a cutter sweep.Above-mentioned power is passed to down the roll shaft of feeding roller 45 after speed change roller gear group 13 and speed cone gear train 12 slow down; The power that roll shaft obtained that feeds roller 45 down passes to the roll shaft of feeding roller 42 more successively through chain wheel set 47, jackshaft 49 and roller gear group 48, thereby makes feeding roller 42 and feed roller 45 down with fast reverse rotation.
The stem stalk is from charging spout 3 feeding, and with the compacting of stem stalk and be rolled into the import of chopper housing 2 automatically from intake mechanism housing 46, the knife section 9 that the stem stalk is rotated (under the supporting role of ledger-plate 10) shreds under the effect of last feeding roller 42 and feeding roller 45 down.3 hammer leaf 14 formed getting rid of are thrown wheel, and the material after will shredding is automatically thrown device 1 through chopper housing 2 with getting rid of successively, throws away outside the whole shredding mechanism.
Through the test, the chopping material granularity for less than 10.0mm account for 85%, meet the compression forming requirement.
At last, it is also to be noted that what more than enumerate only is a specific embodiment of the present invention.Obviously, the invention is not restricted to above embodiment, many distortion can also be arranged.All distortion that those of ordinary skill in the art can directly derive or associate from content disclosed by the invention all should be thought protection scope of the present invention.

Claims (4)

1. the crude stalk chopper that can regulate feeding height automatically is characterized in that: comprise chopper assembly, charging spout (3), intake mechanism (4), get rid of and throw device (1), gear (11), motor (6), belt transmission case (5) and frame (7);
Said chopper assembly comprises chopper housing (2); In chopper housing (2), be provided with movable knife rack (8), knife section (9), hammer leaf (14) and ledger-plate (10); Said ledger-plate (10) is fixedly linked with frame (7); Said knife section (9) and hammer leaf (14) all are fixedly linked with movable knife rack (8), and movable knife rack (8) links to each other with line shaft (51), and said line shaft (51) links to each other with motor (6) through belt transmission case (5);
Be respectively equipped with the import of chopper housing (2) and the outlet of chopper housing (2) on the chopper housing (2), the throwing device (1) that gets rid of that is positioned at chopper housing (2) top is connected with the outlet of chopper housing (2); Charging spout (3) is connected with the inlet of intake mechanism (4), and the outlet of intake mechanism (4) is connected with the import of chopper housing (2);
Intake mechanism (4) comprises intake mechanism housing (46), on intake mechanism housing (46), is provided with arc chute (41), and going up feeding roller (42) and feeding roller (45) down of a pair of star flute profile arranged in intake mechanism housing (46); Feed the roll shaft of roller (45) down and be rotatedly connected with feeding roll bearing seat down, following feeding roll bearing seat and intake mechanism housing (46) are fixedly linked; The roll shaft and the last feeding roller rocker shaft bed (43) of last feeding roller (42) are rotatedly connected, and the feeding roller rocker shaft bed (43) of going up that is sleeved in the arc chute (41) slides along arc chute (41); One end of regulating spring (44) links to each other with intake mechanism housing (46), the other end links to each other with last feeding roller rocker shaft bed (43); The roll shaft that feeds roller (45) down links to each other with line shaft (51) through gear (11); Last feeding roller (42) roll shaft passes through transmission mechanism and links to each other with following feeding roller (45) roll shaft, and said upward feeding roller (42) roll shaft and following feeding roller (45) roll shaft are with fast reverse rotation.
2. the crude stalk chopper that can regulate feeding height automatically according to claim 1; It is characterized in that: said transmission mechanism comprises chain wheel set (47), jackshaft (49) and the roller gear group (48) that links to each other successively; Chain wheel set (47) links to each other with following feeding roller (45) roll shaft, and roller gear group (48) links to each other with last feeding roller (42) roll shaft; Jackshaft (49) is rotatedly connected with intake mechanism housing (46).
3. the crude stalk chopper that can regulate feeding height automatically according to claim 2; It is characterized in that: said gear (11) comprises speed change roller gear group (13) and the speed cone gear train (12) that transmission links to each other; Speed change roller gear group (13) links to each other with line shaft (51), and speed cone gear train (12) links to each other with the roll shaft that feeds roller (45) down.
4. the crude stalk chopper that can regulate feeding height automatically according to claim 3 is characterized in that: 3 knife sections (9) and 3 hammer leaves (14) are set on movable knife rack (8) equably; A slice knife section (9) is set on each hammer leaf (14) accordingly; Said knife section (9) is a straight knife.
CN2010100400966A 2010-01-20 2010-01-20 Crude stalk chopper capable of automatically adjusting feeding height Expired - Fee Related CN101766085B (en)

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CN2010100400966A CN101766085B (en) 2010-01-20 2010-01-20 Crude stalk chopper capable of automatically adjusting feeding height

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Application Number Priority Date Filing Date Title
CN2010100400966A CN101766085B (en) 2010-01-20 2010-01-20 Crude stalk chopper capable of automatically adjusting feeding height

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CN101766085B true CN101766085B (en) 2012-04-25

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Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102696365A (en) * 2012-06-20 2012-10-03 徐州万国生物能源科技有限公司 Crop straw chopper
CN104972519B (en) * 2015-06-18 2017-10-27 广东省蚕业技术推广中心 A kind of multi-functional ramulus mori cutting machine
CN105766190B (en) * 2016-03-23 2018-09-25 山东省农业机械科学研究院 Suspension type sweet potato seedling cropper
CN107371662A (en) * 2016-05-14 2017-11-24 勇猛机械股份有限公司 A kind of new stalk cutter
CN106576623A (en) * 2016-11-24 2017-04-26 江苏农华智慧农业科技股份有限公司 Cutting disc rear chopper of whole-feed harvester
CN107114081B (en) * 2017-01-22 2024-04-16 特克斯县学仁农机制造有限责任公司 Machine for breaking bundles, removing iron and stone and making powder grass
CN108076872A (en) * 2017-12-15 2018-05-29 佳木斯大学 A kind of shredding mechanism of the adjustable silage harvester of segment
CN107926309B (en) * 2017-12-15 2023-09-08 佳木斯大学 Cutting device of silage harvester with adjustable cutting length and control method
CN109275427A (en) * 2018-11-29 2019-01-29 安徽科技学院 A kind of straw baler monitored automatically
CN112470694B (en) * 2020-11-05 2021-06-04 鑫缘茧丝绸集团股份有限公司 Mulberry leaf picking device capable of collecting mulberry leaves in classified mode

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2273103Y (en) * 1996-01-13 1998-01-28 新疆生产建设兵团农业建设第一师农业机械厂 Harvester for cotton stalk
CN2460203Y (en) * 2000-12-21 2001-11-21 中国农业大学 Multifunction fodder grinder
CN2710347Y (en) * 2004-04-30 2005-07-20 宋晓祥 Multiuprpose machine for cutting, kneading and grinding greenfeed

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2273103Y (en) * 1996-01-13 1998-01-28 新疆生产建设兵团农业建设第一师农业机械厂 Harvester for cotton stalk
CN2460203Y (en) * 2000-12-21 2001-11-21 中国农业大学 Multifunction fodder grinder
CN2710347Y (en) * 2004-04-30 2005-07-20 宋晓祥 Multiuprpose machine for cutting, kneading and grinding greenfeed

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Granted publication date: 20120425

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