CN101756610A - Food mat of foam PE bonded with non-woven fabric and production method thereof - Google Patents
Food mat of foam PE bonded with non-woven fabric and production method thereof Download PDFInfo
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- CN101756610A CN101756610A CN200810220377A CN200810220377A CN101756610A CN 101756610 A CN101756610 A CN 101756610A CN 200810220377 A CN200810220377 A CN 200810220377A CN 200810220377 A CN200810220377 A CN 200810220377A CN 101756610 A CN101756610 A CN 101756610A
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Abstract
The invention relates to a food mat of foam PE bonded with non-woven fabric, which comprises an OPP layer and a foam PE layer and is characterized in that a non-woven fabric layer is additionally bonded at the bottom of the PE layer. The production method comprises the steps of bonding the non-woven fabric on the PE foam, printing and film lamination, wherein the step of bonding the non-woven fabric on the PE foam comprises the steps of material preparation, extrusion, compounding of the non-woven fabric, electric spark processing, edge cutting and winding; the printing step comprises the steps of preparing ink, printing, air drying and winding; and the film lamination step comprises the steps of firmly bonding the foam PE bonded with the non-woven fabric and the well printed OPP at high temperature and pressure by using glue, drying and winding. The non-woven fabric layer is additionally bonded at the bottom of the existing OPP food mat product, thereby enhancing the aesthetics and the strength of the product, reducing the formula cost, leading the product to have better skid resistance and better protecting the surface of a table.
Description
Technical field
The present invention relates to OPP PE and nonwoven be the meal pad and the processing method thereof of material, i.e. food mat of foam PE bonded with non-woven fabric and preparation method thereof.
Background technology
The OPP of market meal pad generally all is to make printing treatment on transparent OPP at present, and compound with white PP or PE again, this product technology is simple, and low price is used more extensive in the low side consumer group.But this product is sold for many years in the market, and not only aesthetic feeling and intensity are low, and skid resistance is poor.
Summary of the invention
The present invention seeks to have aesthetic feeling in order to solve above-mentioned the deficiencies in the prior art, to provide, intensity height and the good food mat of foam PE bonded with non-woven fabric of skid resistance.
Another object of the present invention provides the preparation method of above-mentioned food mat of foam PE bonded with non-woven fabric.
Food mat of foam PE bonded with non-woven fabric of the present invention comprises OPP layer and foaming PE layer, it is characterized in that sticking on nonwoven layer in foaming PE layer bottom.
Described OPP layer also comprises printed layer and transparent OPP material layer, and printed layer is positioned at the OPP material layer.
Food mat of foam PE bonded with non-woven fabric preparation method of the present invention comprises that PE foaming pastes nonwoven, printing, pad pasting, and described PE foaming is pasted nonwoven and comprised: material is allocated, is extruded, compound nonwoven cloth, electric spark, cutting edge, rolling; Described printing comprises: the allotment of printing ink, printing, air-dry rolling; Described pad pasting is that the foaming PE that posts nonwoven fits firmly it with glue with the OPP that prints under high temperature and pressure, and the oven dry rolling.
The present invention has sticked on nonwoven layer to existing OPP meal pad product bottom, promotes the aesthetic feeling and the intensity of product, reduces formulation cost, and makes product that better skid resistance be arranged, and can better protect table top.
The invention provides the preparation method that the simple PE of a kind of processing technology pastes nonwoven meal pad; utilize this method produce PE paste nonwoven meal spacer have stamp true to nature, certain antiskid function arranged; can protect table top not frayed, have the advantage of ornamental value and practical value.
Concrete case study on implementation
The invention will be further described below in conjunction with instantiation
One, PE foaming applying nonwoven
(1) raw material allotment
According to the corresponding raw material of following formulation selection, consumption (g):
Low density polyethylene (LDPE) (LLDPE) 25000
The light calcium carbonate 25000 of 2500 orders
Celogen Az (AC blowing agent) 100
Zinc stearate 100
White Mineral Oil 100
With electronic scale by described each raw material that takes by weighing accurate in scale of last table, earlier low density polyethylene (LDPE), the light calcium carbonate of 2500 orders are poured in the mixer and stirred, evenly pour White Mineral Oil while stirring into, stirred 2～3 minutes, again Celogen Az, zinc stearate are poured into mixer and stirred about 10 minutes.
(2) board debugging
Board equipment used in the present invention is existing equipment: machine models: J-PPP2 comprises: nonwoven fixture, feeding device, extrusion device, corona unit, transmission device, heater, cooling device, supervising device, tail overlap material cutter and workbench.
Foaming machine temperature railway carriage or compartment controller switches is opened, and is configured each warm area temperature ℃ according to the production kind:
Screw rod and reticulum temperature: 175 ± 5 ℃ in first district, 180 ± 5 ℃ in second district, 185 ± 5 ℃ in the 3rd district, 185 ± 5 ℃ in the 4th district, 195 ± 5 ℃ in the 5th district, 200 ± 5 ℃ in the 6th district, 200 ± 5 ℃ of SECTOR-SEVENs;
Die head temperature: 200 ± 5 ℃ in Zuo San district, 195 ± 5 ℃ in the second from left district, 200 ± 5 ℃ in the first from left district, 195 ± 5 ℃ in center district, 195 ± 5 ℃ in You Yi district, 190 ± 5 ℃ in You Er district, 195 ± 5 ℃ in You San district.
Barrel velocity 647R/min (± 2R/min); Fixed roll speed 950R/min (± 2R/min); Traction wheel speed 621R/min (± 5R/min); Main frame speed 1000R/min (± 5R/min).
Main frame frequency 50Hz (± 2Hz); Main frame electric current 50A (± 5A); Main frame voltage 380V (± 10V); 37 ℃ of pressure roller water temperatures (± 5 ℃), 39 ℃ of fixed roll water temperatures (± 2 ℃)
Regulate the specification of extruded stock, clean out hopper, set the overstocked district of machine temperature and carry out preheating.
(3) extrude
Open the production of Material sucking machine material loading, confirm to mix up to extrude width and thickness, guarantee to extrude evenly; And open electric discharge machine electric current is transferred to 8～9 milliamperes, carry out sided corona treatment on foaming PE surface.
(4) paste nonwoven
Get the PP nonwoven and put on the shelf, in the two rollers of the parallel introducing of nonwoven, guarantee that die head mixes up width, fit and can not give a discount.
(5) cooling and shaping
Cooling: start the cooling water source switch, guarantee the water source flow circuit, and product is caused the chill roll cooling and shaping that circulates, between about 38 ± 2 ℃ of temperature.
Two, printing:
(1) allotment printing ink: the color according to stamp requires allotment printing ink;
(2) board debugging:
Printing board equipment used in the present invention is existing equipment: machine models: 061500, comprising: material fixture, version roller fixture, inking device, centering and deviation correcting device, transmission device, supervising device, air-dry apparatus, material collecting device.
Set each phase parameter: box temperature 43-53 ℃ according to the production kind, carry-over pinch rolls speed 80M/ minute is drawn material tension force 10-11kg/P.
According to the process color preface version roller is installed, OPP film Zhang Ping is penetrated the printing position cause rewinding place; Pour the blending ink that mixes up into black groove, regulate rubber roll, scraper, guarantee that the scraper equilibrium scrapes the stagger angle of having regulated and control the scraper wiping in print roller, again, it is even to guarantee to go up black effect; The debugging printing guarantees that the print nest position is accurate.
(3) printing: formally print after mixing up machine, guarantee that trapping printing and printing effect reach the expectation requirement
Three, compound:
(1) board debugging:
Board equipment used in the present invention is: machine models: 1600, comprising: material fixture, sizer, centering and deviation correcting device, high temperature primary heater unit, laminating apparatus, transmission device, conduction oil EGR, cooling device, supervising device and workbench.
Regulate each relevant parameter according to product requirement: fuel tank temperature: 130-140 ℃; Temperature: 180-185 ℃ of temperature refining, vat temperature: 80-85 ℃, speed 10M/min; Cooling cylinder speed 11M/min; High temperature pressure roller air pressure 2-3kg/P, applying speed 10M/min.
(2) compound:
The foaming PE that gets the OPP of printed pattern and the post nonwoven stock shelf of packing into, stretch-draw is straight passes big preheating vat and introduces pressure roller and draw to rewinding place, opens opposite side identification electronic eyes simultaneously and discerns opposite side automatically, starts host switch; Adjust the gluing scraper, control spread well, guarantee that gluing is even; Depressing pressure roller fits tightly together OPP and foaming PE.
(3) cooling:
Start the chill roll switch, slow raising speed, the circulating of cooling water source of guaranteeing chill roll simultaneously, and product caused the chill roll cooling and shaping that circulates, between the about 7-11 of temperature ℃.
Claims (4)
1. food mat of foam PE bonded with non-woven fabric comprises OPP layer and foaming PE layer, it is characterized in that sticking on nonwoven layer in foaming PE layer bottom.
2. food mat of foam PE bonded with non-woven fabric as claimed in claim 1 is characterized in that described OPP layer also comprises printed layer and transparent OPP material layer, and printed layer is positioned at the OPP material layer.
3. food mat of foam PE bonded with non-woven fabric preparation method as claimed in claim 1 comprises that PE foaming pastes nonwoven, printing, pad pasting, and described PE foaming is pasted nonwoven and comprised: material is allocated, is extruded, compound nonwoven cloth, electric spark, cutting edge, rolling; Described printing comprises: the allotment of printing ink, printing, air-dry rolling; Described pad pasting is that the foaming PE that posts nonwoven fits firmly it with glue with the OPP that prints under high temperature and pressure, and the oven dry rolling.
4. food mat of foam PE bonded with non-woven fabric preparation method as claimed in claim 3, the prescription when it is characterized in that the material allotment is: the g of consumption unit:
Low density polyethylene (LDPE) is LLDPE 25000
The light calcium carbonate 25000 of 2500 orders
Celogen Az is an AC blowing agent 100
Zinc stearate 100
White Mineral Oil 100.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810220377A CN101756610A (en) | 2008-12-25 | 2008-12-25 | Food mat of foam PE bonded with non-woven fabric and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810220377A CN101756610A (en) | 2008-12-25 | 2008-12-25 | Food mat of foam PE bonded with non-woven fabric and production method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101756610A true CN101756610A (en) | 2010-06-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810220377A Pending CN101756610A (en) | 2008-12-25 | 2008-12-25 | Food mat of foam PE bonded with non-woven fabric and production method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN101756610A (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102151054A (en) * | 2010-10-29 | 2011-08-17 | 常熟市豪毅纺织厂 | Ventilating anti-skidding table mat and machining method thereof |
| CN102211425A (en) * | 2011-03-18 | 2011-10-12 | 亿安(厦门)无纺布有限公司 | Needling non-woven slip-limiting sole and manufacturing method thereof |
| CN102717567A (en) * | 2012-07-03 | 2012-10-10 | 太仓高腾复合材料有限公司 | High-strength water-proof composite material and preparation method thereof |
| CN102717561A (en) * | 2012-07-03 | 2012-10-10 | 太仓高腾复合材料有限公司 | High-strength water-proof durable composite material and preparation method thereof |
| CN102963088A (en) * | 2012-07-03 | 2013-03-13 | 太仓高腾复合材料有限公司 | Durable composite material and its making method |
| CN102963073A (en) * | 2012-07-03 | 2013-03-13 | 太仓高腾复合材料有限公司 | Thermal and cold preservation composite material and preparation method thereof |
| CN103522690A (en) * | 2012-07-03 | 2014-01-22 | 太仓高腾复合材料有限公司 | Heat insualtion composite material and manufacturing method thereof |
| CN103522691A (en) * | 2012-07-03 | 2014-01-22 | 太仓高腾复合材料有限公司 | Waterproof durable composite material and manufacturing method thereof |
| CN105330948A (en) * | 2015-12-11 | 2016-02-17 | 东莞市东雅家居用品有限公司 | Production process for double-face dining table cushion |
| CN105350180A (en) * | 2015-12-11 | 2016-02-24 | 东莞市东雅家居用品有限公司 | Manufacturing method of special non-woven fabric for dining table cushion |
| CN105415840A (en) * | 2015-12-11 | 2016-03-23 | 东莞市东雅家居用品有限公司 | Production technology for non-woven-fabric dining table pad |
| CN106510398A (en) * | 2016-12-29 | 2017-03-22 | 苏州鸿源特种纤维制品有限公司 | Non-woven table mat and making method thereof |
-
2008
- 2008-12-25 CN CN200810220377A patent/CN101756610A/en active Pending
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102151054B (en) * | 2010-10-29 | 2012-10-10 | 常熟市豪毅纺织厂 | Ventilating anti-skidding table mat and machining method thereof |
| CN102151054A (en) * | 2010-10-29 | 2011-08-17 | 常熟市豪毅纺织厂 | Ventilating anti-skidding table mat and machining method thereof |
| CN102211425A (en) * | 2011-03-18 | 2011-10-12 | 亿安(厦门)无纺布有限公司 | Needling non-woven slip-limiting sole and manufacturing method thereof |
| CN102963073A (en) * | 2012-07-03 | 2013-03-13 | 太仓高腾复合材料有限公司 | Thermal and cold preservation composite material and preparation method thereof |
| CN102717561A (en) * | 2012-07-03 | 2012-10-10 | 太仓高腾复合材料有限公司 | High-strength water-proof durable composite material and preparation method thereof |
| CN102963088A (en) * | 2012-07-03 | 2013-03-13 | 太仓高腾复合材料有限公司 | Durable composite material and its making method |
| CN102717567A (en) * | 2012-07-03 | 2012-10-10 | 太仓高腾复合材料有限公司 | High-strength water-proof composite material and preparation method thereof |
| CN103522690A (en) * | 2012-07-03 | 2014-01-22 | 太仓高腾复合材料有限公司 | Heat insualtion composite material and manufacturing method thereof |
| CN103522691A (en) * | 2012-07-03 | 2014-01-22 | 太仓高腾复合材料有限公司 | Waterproof durable composite material and manufacturing method thereof |
| CN105330948A (en) * | 2015-12-11 | 2016-02-17 | 东莞市东雅家居用品有限公司 | Production process for double-face dining table cushion |
| CN105350180A (en) * | 2015-12-11 | 2016-02-24 | 东莞市东雅家居用品有限公司 | Manufacturing method of special non-woven fabric for dining table cushion |
| CN105415840A (en) * | 2015-12-11 | 2016-03-23 | 东莞市东雅家居用品有限公司 | Production technology for non-woven-fabric dining table pad |
| CN106510398A (en) * | 2016-12-29 | 2017-03-22 | 苏州鸿源特种纤维制品有限公司 | Non-woven table mat and making method thereof |
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Open date: 20100630 |