CN102211425A - Needling non-woven slip-limiting sole and manufacturing method thereof - Google Patents
Needling non-woven slip-limiting sole and manufacturing method thereof Download PDFInfo
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- CN102211425A CN102211425A CN2011100661320A CN201110066132A CN102211425A CN 102211425 A CN102211425 A CN 102211425A CN 2011100661320 A CN2011100661320 A CN 2011100661320A CN 201110066132 A CN201110066132 A CN 201110066132A CN 102211425 A CN102211425 A CN 102211425A
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Abstract
The invention relates to a needling non-woven slip-limiting sole and a manufacturing method thereof. The needling non-woven slip-limiting sole comprises a non-woven slip-limiting sole gray fabric (3), a bonding layer (2) and a slip-limiting sole shell fabric (1), wherein the bonding layer (2) is used for bonding the non-woven slip-limiting sole gray fabric (3) with the slip-limiting sole shell fabric (1). The manufacturing method comprises a slip-limiting sole gray fabric process, a slip-limiting sole gray fabric surface singeing process and a slip-limiting sole gray fabric and shell fabric composite process. Compared with the prior art, a needling non-woven slip-limiting sole product has the functions of slip prevention, sound adsorption, flame retardance, high quality, high elasticity and the like; and particularly, waste materials such as leftover materials, leftovers and the like in non-woven industries are used as raw materials and can be recycled and degraded, so that the needling non-woven slip-limiting sole and the manufacturing method are low in production cost and have wide market prospects.
Description
Technical field
The present invention relates at the bottom of a kind of on-slip, relate in particular at the bottom of the nonwoven on-slip and manufacture method.
Background technology
Nonwoven (English name: Non Woven) claim adhesive-bonded fabric again, be to constitute by fiber orientation or at random, be environment-friendly materials of new generation, have protection against the tide, ventilative, pliable and tough, light weight, not combustion-supporting, easy decomposition, nontoxic nonirritant, rich color, cheap, capable of circulation characteristics such as use again.As many employings polypropylene (PP material) pellet is raw material, batches continuous one-step and produces through high-temperature fusion, spray silk, lapping, hot pressing.Because of outward appearance and some performance with cloth are called cloth.
In the market, product variety is abundant at the bottom of the on-slip, and hundreds of product nearly is as product such as at the bottom of the EVA on-slip, at the bottom of the rubber grain, at the bottom of the emulsion foaming, at the bottom of the PVC rubber-sole, PVC rubber pange.Some on-slip product is that synthetic fibers blending acupunctures such as terylene or cotton synthetic fibre are composited, and comparatively soft because of its surface, coefficient of friction is low, and skid resistance is not strong; For foaming PVC is coated in damping in product, produce a large amount of waste gas in the process, there is pungent smell to produce, and can't degrades behind the product rejection, cost is higher.Some on-slip product ground is identical material with the surface, and for attractive in appearance, wear-resisting purpose, its material is often selected material beautiful in colour and comparatively hard for use, this causes frictional force deficiency between itself and ground, trample active force skew is arranged slightly, just may break away, the accident that is easy to cause health to be fallen down takes place.
Therefore along with growth in the living standard, people are more and more higher to the on-slip product requirement, have anti-skidding, sound-absorbing, fire-retardant etc. multi-functional, and the on-slip product of quality height, good springiness, recyclable degraded will be very popular.How the technical solution problem is produced the on-slip product of above-mentioned high-quality, is the key subjects that need to be resolved hurrily.
Summary of the invention
The technical problem to be solved in the present invention provides at the bottom of the on-slip of a kind of acupuncture nonwoven and manufacture method, and that product has is anti-skidding, sound-absorbing, fire-retardant, functions such as quality is high, good springiness, and production technology is simply cost-saved.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
At the bottom of the on-slip of a kind of acupuncture nonwoven, it is characterized in that, comprise grey cloth at the bottom of the nonwoven on-slip, adhesive layer and on-slip bottom surface material, by adhesive layer with nonwoven on-slip at the bottom of grey cloth and on-slip bottom surface material bonding.
There are many particles that form through the surperficial back of singing on the grey cloth top layer at the bottom of the described nonwoven on-slip.
Grey cloth is formed by terylene or polypropylene fiber manufacturing at the bottom of the described nonwoven on-slip, between the described polyster fibre or have the small gap of sound absorption function between the polypropylene fiber.
Described adhesive layer is polyethylene film or glue layer, and described on-slip bottom surface material is nonwoven carpet, tufted carpet or flax carpet woven, and described tufted carpet comprises velvet carpet, loop-pile carpet, clipping loop-pile carpet.
The face grammes per square metre of grey cloth is that 500g/m2, thickness are 3.0-3.5mm at the bottom of the described nonwoven on-slip; Described polyethylene film thickness is 0.5mm; The face grammes per square metre of nonwoven carpet is 500g/m
2, thickness 3.0-3.5mm, the face grammes per square metre of tufted carpet or flax carpet woven is 1000g/m
2, thickness is 9-10mm.
When described on-slip bottom surface material was nonwoven carpet, the thickness at the bottom of the on-slip of acupuncture nonwoven was 7-8mm; When described on-slip bottom surface material was tufted carpet or flax carpet woven, the thickness at the bottom of the nonwoven on-slip was 13-14mm.
Manufacture method at the bottom of the on-slip of a kind of acupuncture nonwoven, described manufacture method comprise at the bottom of grey cloth technology at the bottom of the on-slip, the on-slip grey cloth and lining combination process at the bottom of grey cloth surface singeing and the on-slip.
Grey cloth technology may further comprise the steps at the bottom of the described on-slip: raw material is prepared fully to mix with hair, one-level shredding, secondary shredding, cotton storage tank, random web-laying equipment becomes net, pre-thorn, twice master's acupuncture, check, coiling, at the process sprinkling antistatic additive of one-level shredding and secondary shredding.
Grey cloth surface singeing may further comprise the steps at the bottom of the described on-slip: the grey cloth debatching, singe, cool off, reel.
Grey cloth and lining combination process may further comprise the steps at the bottom of the described on-slip: the base grey cloth is supplied with at the bottom of the on-slip, on-slip bottom surface material is supplied with, polyethylene film is supplied with, is laminated with, checks, is reeled.
The on-slip function of product of the present invention: according to the different melting points and the proportional quantity of different fibers, adjust the singeing of equipment, make it to reach the fusing point of terylene or polypropylene fibre, thereby form many particles, to reach anti-slip effect on nonwoven on-slip grey cloth surface.
The sound absorption function of product of the present invention: there is small gap in product thickness 7mm-14mm between fiber and the fiber, and makes fiber product thickness reach sound-absorbing effect.Middle also have layer of polyethylene (PE) layer also to possess soundproof effect.
The anti-flaming function of product of the present invention: the fire-retardant requirement of product reaches automobile flame-retardant standard GB8410-2006, and burning velocity is not more than 100mm/min.
The present invention has recyclable degradable environmental protection concept, compared with prior art, that product of the present invention has is anti-skidding, sound-absorbing, fire-retardant, functions such as quality is high, good springiness, and the leftover pieces, leftover bits and pieces that utilize the nonwoven industry are as raw material, production cost is low, has vast market prospect.
Description of drawings
Below in conjunction with accompanying drawing the specific embodiment of the present invention is described in further detail.
Fig. 1 is an acupuncture nonwoven on-slip bear building-up composition.
Fig. 2 is grey cloth process chart of the sliding end.
Fig. 3 is grey cloth surface singeing flow chart at the bottom of the on-slip.
Fig. 4 is grey cloth and lining combination process flow chart at the bottom of the on-slip.
Wherein 1 is on-slip bottom surface material, and 2 is adhesive layer, and 3 is grey cloth at the bottom of the nonwoven on-slip.
The specific embodiment
As shown in Figure 1, at the bottom of the on-slip of a kind of acupuncture nonwoven, comprise grey cloth 3 at the bottom of the nonwoven on-slip, adhesive layer 2 and on-slip bottom surface material 1, by adhesive layer 2 with nonwoven on-slip at the bottom of grey cloth 3 and on-slip bottom surface expect that 1 is bonding.Adhesive layer can be polyethylene film, also can be glue layer.Polyethylene film also is the PE film.Leftover bits and pieces with terylene, polypropylene fiber is a raw material, at first these leftover bits and pieces are carried out shredding by opener, again these materials are cleared up, removal of impurities, washed, drain afterwards, the short fiber after the processing is raw materials for production, and grey cloth 3 at the bottom of the production equipment pinprick reinforcement is made nonwoven on-slip.Grey cloth 3 make it to reach the fusing point of terylene or polypropylene fibre, thereby grey cloth 3 surperficial scorifications becomes many particles at the bottom of nonwoven on-slip, to reach anti-slip effect through carrying out the single face processing of singing at the bottom of the equipment of singing is to nonwoven on-slip afterwards.On-slip bottom surface material 1 can be a nonwoven carpet, can be tufted carpet, also can be flax carpet woven, and tufted carpet comprises velvet carpet, loop-pile carpet, clipping loop-pile carpet.Injecting polyethylene (PE) film 2 by compounding machine is bonded together grey cloth 3 at the bottom of the nonwoven on-slip and on-slip bottom surface material 1.The face grammes per square metre of grey cloth 3 is 500g/m at the bottom of the nonwoven on-slip
2, thickness is 3.0-3.5mm.Polyethylene (PE) thickness is 0.5mm.On-slip bottom surface material material different-thickness is also different, is 500g/m such as the face grammes per square metre of nonwoven carpet
2, thickness is 3.0-3.5mm; The face grammes per square metre of other product tufted carpets is 1000g/m
2, thickness is the 9-10mm grammes per square metre.Lining is that the thickness at the bottom of the acupuncture nonwoven on-slip of nonwoven carpet is 7-8mm; Lining is that the thickness at the bottom of the acupuncture nonwoven on-slip of tufted carpet is 13-14mm.
As shown in Figure 2, the technological process of nonwoven on-slip grey cloth is as follows:
With the short fiber of combing in the production process, the residue material and the leftover pieces that change batch later is raw material, and these materials are cleared up, removal of impurities, washed, drain; Carry out according to a certain percentage and the hair mixing; By the two-stage opener raw material are carried out shredding, spray adds antistatic additive in this process; Via cotton storage tank fiber is fully mixed afterwards; Carding machine makes the further shredding of fiber, intersects mutually simultaneously, increases cohesive force, finally forms fibre web, and each layer fibre web grammes per square metre is then controlled by the speed of regulating cotton storage tank and carding machine; Form the fibre web of staggered form by random web-laying equipment, and, control the thickness of fibre web simultaneously by the speed of regulating the transmission curtain, make it to reach the design grammes per square metre of product through centrifugal force blower fan eliminating dust; With after after the pre-pricking machine acupuncture, fibre web is tentatively reinforced, closely tangle between the fiber, form raw non-woven fabric with certain brute force; Obtain tight further after the twice master stings the back grey cloth than arranging between high-tenacity and the fiber; Then grey cloth is tested, carry out rolling by up-coiler at last, make the terylene raw non-woven fabric.
As shown in Figure 3, nonwoven on-slip grey cloth surface singeing flow process is as follows:
Cloth holder is parallel to be drawn to gassing apparatus the good grey cloth of acupuncture by storing up, and makes the smooth mouthful top of singing that places of blanket face, adjusts size, the gorgeous degree of flame and adjusts the angle of flame near grey cloth simultaneously, makes it the degree of singing that reaches default.Fiber promptly begins fusion and forms particle in the grey cloth surface after temperature reaches self fusing point, thereby reaches anti-slip effect.Grey cloth traction after will singing by jockey pulley is cooled off to storing up cloth holder, entirely carries out rolling then, makes the on-slip grey cloth.
As shown in Figure 4, nonwoven on-slip grey cloth and lining combination process flow process are as follows:
One side at compounding machine is imported the on-slip grey cloth via storage cloth holder level, meanwhile another side is then by storage cloth holder level input foot pad lining; , and extrude a certain amount of polyethylene (PE) film and carry out on-slip grey cloth and foot pad lining bonding polyethylene (PE) fusion by screw extruder; The grey cloth after compound by storage cloth holder traction then, last rolling.This mode only is a kind of complex method, can select for use complex methods such as glue, High-frequency machine, other compounding machine to carry out nonwoven on-slip grey cloth and foot pad lining compound.
Certainly this mode is for being a kind of complex method, and it is compound to select for use complex methods such as glue, High-frequency machine, other compounding machine to carry out at the bottom of the on-slip of acupuncture nonwoven, all belongs to category of the present invention.
Claims (10)
1. at the bottom of the acupuncture nonwoven on-slip, it is characterized in that, comprise grey cloth (3) at the bottom of the nonwoven on-slip, adhesive layer (2) and on-slip bottom surface material (1), by adhesive layer (2) with nonwoven on-slip at the bottom of grey cloth (3) and on-slip bottom surface expect that (1) is bonding.
2. at the bottom of the acupuncture nonwoven according to claim 1 on-slip, it is characterized in that there are many particles that form through the surperficial back of singing on grey cloth (3) top layer at the bottom of the described nonwoven on-slip.
3. at the bottom of the acupuncture nonwoven according to claim 1 on-slip, it is characterized in that grey cloth (3) is formed by terylene or polypropylene fiber manufacturing at the bottom of the described nonwoven on-slip, between the described polyster fibre or have the small gap of sound absorption function between the polypropylene fiber.
4. at the bottom of the acupuncture nonwoven according to claim 1 on-slip, it is characterized in that, described adhesive layer (2) is polyethylene film or glue layer, described on-slip bottom surface material (1) is nonwoven carpet, tufted carpet or flax carpet woven, and described tufted carpet comprises velvet carpet, loop-pile carpet, clipping loop-pile carpet.
5. at the bottom of the acupuncture nonwoven according to claim 4 on-slip, it is characterized in that the face grammes per square metre of grey cloth (3) is 500g/m at the bottom of the described nonwoven on-slip
2, thickness is 3.0-3.5mm; Described polyethylene film thickness is 0.5mm; The face grammes per square metre of nonwoven carpet is 500g/m
2, thickness 3.0-3.5mm, the face grammes per square metre of tufted carpet or flax carpet woven is 1000g/m
2, thickness is 9-10mm.
6. at the bottom of the acupuncture nonwoven according to claim 4 on-slip, it is characterized in that when described on-slip bottom surface material (1) was nonwoven carpet, the thickness at the bottom of the on-slip of acupuncture nonwoven was 7-8mm; When described on-slip bottom surface material (1) was tufted carpet or flax carpet woven, the thickness at the bottom of the on-slip of acupuncture nonwoven was 13-14mm.
7. the manufacture method at the bottom of the acupuncture nonwoven on-slip is characterized in that, described manufacture method comprises at the bottom of grey cloth technology at the bottom of the on-slip, the on-slip grey cloth and lining combination process at the bottom of grey cloth surface singeing and the on-slip.
8. the manufacture method at the bottom of the acupuncture nonwoven according to claim 7 on-slip, it is characterized in that, grey cloth technology may further comprise the steps at the bottom of the described on-slip: raw material is prepared fully to mix with hair, one-level shredding, secondary shredding, cotton storage tank, random web-laying equipment becomes net, pre-thorn, twice master's acupuncture, check, coiling, at the process sprinkling antistatic additive of one-level shredding and secondary shredding.
9. the manufacture method at the bottom of the acupuncture nonwoven according to claim 7 on-slip is characterized in that, grey cloth surface singeing may further comprise the steps at the bottom of the described on-slip: the grey cloth debatching, singe, cool off, reel.
10. the manufacture method at the bottom of the acupuncture nonwoven according to claim 7 on-slip, it is characterized in that grey cloth and lining combination process may further comprise the steps at the bottom of the described on-slip: grey cloth is supplied with at the bottom of the on-slip, on-slip bottom surface material is supplied with, polyethylene film is supplied with, is laminated with, checks, is reeled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100661320A CN102211425A (en) | 2011-03-18 | 2011-03-18 | Needling non-woven slip-limiting sole and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100661320A CN102211425A (en) | 2011-03-18 | 2011-03-18 | Needling non-woven slip-limiting sole and manufacturing method thereof |
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| CN102211425A true CN102211425A (en) | 2011-10-12 |
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| CN2011100661320A Pending CN102211425A (en) | 2011-03-18 | 2011-03-18 | Needling non-woven slip-limiting sole and manufacturing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109868557A (en) * | 2019-03-13 | 2019-06-11 | 安徽双孚无纺布科技有限公司 | Fluffy composite non-slip base fabric of a kind of high rebound height and preparation method thereof |
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| CN101463531A (en) * | 2008-12-30 | 2009-06-24 | 上海佳声毡业有限责任公司 | Method for producing high-content regenerated fiber composite material for cars |
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| CN101756610A (en) * | 2008-12-25 | 2010-06-30 | 东莞市雅居乐日用制品有限公司 | Food mat of foam PE bonded with non-woven fabric and production method thereof |
| CN101818455A (en) * | 2010-04-29 | 2010-09-01 | 山东莱芜祥和无纺织造有限公司 | Non-slip non-woven fabric and production method thereof |
| CN202011196U (en) * | 2011-03-18 | 2011-10-19 | 亿安(厦门)无纺布有限公司 | Acupuncture nonwoven anti-slip sole |
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2011
- 2011-03-18 CN CN2011100661320A patent/CN102211425A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1062575A (en) * | 1991-07-28 | 1992-07-08 | 内蒙古自治区伊克昭盟无纺布厂 | Goat hair wall cloth and manufacture method thereof |
| CN101756610A (en) * | 2008-12-25 | 2010-06-30 | 东莞市雅居乐日用制品有限公司 | Food mat of foam PE bonded with non-woven fabric and production method thereof |
| CN101463531A (en) * | 2008-12-30 | 2009-06-24 | 上海佳声毡业有限责任公司 | Method for producing high-content regenerated fiber composite material for cars |
| CN101697855A (en) * | 2009-10-16 | 2010-04-28 | 常州环球地毯制造有限公司 | Method for manufacturing tufting skid resistant carpet |
| CN101818455A (en) * | 2010-04-29 | 2010-09-01 | 山东莱芜祥和无纺织造有限公司 | Non-slip non-woven fabric and production method thereof |
| CN202011196U (en) * | 2011-03-18 | 2011-10-19 | 亿安(厦门)无纺布有限公司 | Acupuncture nonwoven anti-slip sole |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109868557A (en) * | 2019-03-13 | 2019-06-11 | 安徽双孚无纺布科技有限公司 | Fluffy composite non-slip base fabric of a kind of high rebound height and preparation method thereof |
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| C53 | Correction of patent of invention or patent application | ||
| CB02 | Change of applicant information |
Address after: 361022, No. 22, thirteenth, 1309, apricot Road, Jimei District, Fujian, Xiamen Applicant after: Yian (Xiamen) Nonwoven Cloth Co.,Ltd. Address before: 361100 No. seven, No. 45, Zhen Nan Road, Tongan District, Fujian, Xiamen Applicant before: Yian (Xiamen) Nonwoven Cloth Co.,Ltd. |
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| C53 | Correction of patent of invention or patent application | ||
| CB02 | Change of applicant information |
Address after: Xinglin Bay Road in Jimei District of Xiamen City, Fujian province 361022 466 unit 1611, two Applicant after: Yian (Xiamen) Nonwoven Cloth Co.,Ltd. Address before: 361022, No. 22, thirteenth, 1309, apricot Road, Jimei District, Fujian, Xiamen Applicant before: Yian (Xiamen) Nonwoven Cloth Co.,Ltd. |
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Application publication date: 20111012 |