CN109878191B - Synchronous three-layer compounding machine of a kind of multiple process body - Google Patents

Synchronous three-layer compounding machine of a kind of multiple process body Download PDF

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Publication number
CN109878191B
CN109878191B CN201910234960.7A CN201910234960A CN109878191B CN 109878191 B CN109878191 B CN 109878191B CN 201910234960 A CN201910234960 A CN 201910234960A CN 109878191 B CN109878191 B CN 109878191B
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roller
coating
roll
compound
compounding
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CN109878191A (en
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李丁
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Weinan Sanli Printing Machinery Co ltd
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Weinan Sanli Printing Machinery Co ltd
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Abstract

The invention discloses a multi-process integrated synchronous three-layer compound machine which comprises a net coating device, a drying device, a solvent-free glue mixing machine, a coating device and a compound device, wherein the net coating device is connected with a first discharging device, the net coating device and the drying device form a dry coating group, the solvent-free glue mixing machine and the coating device are connected to form a solvent-free coating group, a second discharging device is arranged on the coating device, a third discharging device, an aluminum foil discharging device and a receiving device are arranged on the compound device, and two groups of adjacent compound mechanisms I and compound mechanisms II which are respectively and independently controlled are also arranged on the compound device. The compound machine organically combines the functions of the dry compound machine and the solvent-free compound machine, so that the compound machine has the dry compound function and the solvent-free compound function at the same time, and can simultaneously perform secondary compound with the machine after being singly compounded by using two compound processes, thereby perfectly realizing the operation of synchronous three-layer compound of a plurality of processes.

Description

Synchronous three-layer compounding machine of a kind of multiple process body
Technical Field
The invention relates to a packaging and printing compound machine, in particular to a multi-process integrated synchronous three-layer compound machine.
Background
The compounding machine combines two or more materials into a whole, at present, in the aspect of material compounding in the field of plastic flexible package processing, only equipment for compounding two or three materials by using the same compounding technology is used, when three materials are required to be compounded simultaneously by using different compounding technologies, two materials are required to be compounded and molded by using equipment of one compounding technology, and then the third material and the material subjected to the first compounding and molding are subjected to the second compounding by using another compounding technology and equipment, so that the three materials are compounded and molded. The first time of compounding is carried out for more than 48 hours before the second time of compounding is carried out. The production method has the advantages of complex process, high cost, low efficiency and great waste.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a multi-process integrated synchronous three-layer compounding machine which can compound and mold a plurality of materials at one time by using different compounding processes.
The invention is realized by the following technical scheme: the utility model provides an integrative synchronous three-layer compounding machine of multiple process, includes net coating device, drying device, solvent-free glue mixing machine, coating device and compounding device, net coating device is connected with first blowing device, and net coating device and drying device constitute dry-type coating group, solvent-free glue mixing machine and coating device connect and constitute solvent-free coating group, be provided with the second blowing device on the coating device, be provided with third blowing device, aluminium foil blowing device and receiving device on the compounding device, aluminium foil blowing device sets up in the top of third blowing device, still is provided with two sets of adjacent and each independent control's of compounding mechanism I and compounding mechanism II on the compounding device, and first material membrane is through the net coating device after the coating enter into compounding device in compounding mechanism I with the third material membrane after the second material membrane is through the coating device coating enter into compounding device and compound membrane in from compounding mechanism I after the compounding again and enter into receiving device and take up.
In the above scheme, be provided with pressfitting rubber roll, net coating roller and storage glue box on the net coating device, store organic solvent glue in the storage glue box, the net is scribbled the roller and is arranged in the storage glue box and contact with organic solvent glue, the net is scribbled the roller top and is scribbled the roller contact with the net to the pressfitting rubber roll in arranging the net, the pressfitting rubber roll is through pressfitting cylinder pressurization, still be provided with in the storage glue box and pass the rubber roll and scribble the roller contact with the net, be provided with after the pressfitting rubber roll and smear the roller, net scribble the roller next door and be provided with scraper device, scraper device scribbles the roller contact with the net, the first material membrane gets into drying device after the coating between pressfitting rubber roll and the net scribbles the roller.
In the scheme, the net coating device is also provided with an air suction cover and a lower exhaust pipe for clearing solvent smell.
In the above scheme, be provided with compression roller, coating roller, even rubber roll, transfer roller and ration roller on the coating device, ration roller and transfer roller contact, transfer roller and even rubber roll contact, even rubber roll and coating roller contact, coating roller and compression roller contact, compression roller pass through compression roller cylinder I and pressurize to the coating roller, and the second kind material membrane gets into composite device after the coating between compression roller and the coating roller.
In the above scheme, the compound mechanism I includes heat seal roller I, compression roller I and chill roll, heat seal roller I and compression roller I contact, compound mechanism II includes heat seal roller II and compression roller II, heat seal roller II and compression roller II contact, compression roller II pressurizes heat seal roller II through compression roller cylinder II, the chill roll sets up between compound mechanism I and compound mechanism II.
In the scheme, a double press roller which is in contact with the press roller I is arranged beside the press roller I, the double press roller is used for pressurizing the press roller I through a double press roller cylinder, and then the press roller I is used for pressurizing the heat sealing roller I.
In the scheme, two adjustable guide rollers for respectively adjusting the tension of the second material film and the tension of the third material film are arranged in front of the heat sealing roller I and the compression roller I.
In the scheme, the cooling roller is internally provided with a cavity, and the cavity is filled with circulating cooling water.
In the above scheme, drying device comprises the oven that supplies exhaust structure by the high efficiency that has environmental protection structure, including the stoving passageway of wind reduction enrichment structure and the air heater of two fan structures, and the hot-blast all unification of complete machine exhaust system exhaust is concentrated together, discharges after carrying out wind reduction enrichment recycle.
In the scheme, the drying channel is divided into a front section and a rear section, and guide rollers in the drying channel are arranged on an arc line in an equidistant and parallel manner.
Compared with the prior art, the printing film rewinding inspection machine has the beneficial effects that:
1. the multi-process integrated synchronous three-layer compound machine is simple in structure, the process characteristics of the dry compound machine and the solvent-free compound machine are fully utilized in design, and two different structures are fused together, so that the problem that the dry compound machine and the solvent-free compound machine can not be solved at home and abroad is solved, synchronous operation of the dry compound machine and the solvent-free compound machine is realized, one-time production of products with different process requirements is realized, and the technical blank of synchronous operation production of different processes and the same machine is filled.
2. The compounding mechanisms in the multi-process integrated synchronous three-layer compounding machine are respectively and independently controlled, so that not only can synchronous compounding of different process methods be realized, but also single compounding can be carried out by independently using one of the process methods, one machine is multipurpose, and the cost of purchasing equipment is saved.
3. The machine is used as a dry type compounding machine singly, the running speed is high, the production efficiency is improved by 30-40% compared with the prior art, and the compounding speed can reach 300m/min.
Drawings
FIG. 1 is a schematic structural view of an integrated synchronous three-layer compound machine with multiple processes according to the present invention.
Fig. 2 is an enlarged view of the element 1 of fig. 1.
Fig. 3 is an enlarged view of the member 5 of fig. 1.
Fig. 4 is an enlarged view of the member 8 of fig. 1.
FIG. 5 is a schematic view of a compounding apparatus for solvent-free compounding alone according to the present invention.
FIG. 6 is a diagram of a composite apparatus in which dry composite is performed alone according to the present invention.
In the figure: 1. the device comprises a net coating device, a first discharging device, a drying device, a solvent-free glue mixer, a coating device, a second discharging device, a receiving device, a compound device and a third discharging device, wherein the net coating device, the first discharging device, the drying device, the solvent-free glue mixer, the coating device, the second discharging device, the receiving device, the compound device and the third discharging device are respectively arranged in sequence, 10, aluminum foil discharging device, 11, third material film, 12, first material film, 13, second material film, 14, rear drying box, 15, guide roller, 16, front drying box, 17, pressing cylinder, 18, leveling roller, 19, pressing rubber roller, the coating machine comprises a screen coating roller, a transfer roller, a 22, a glue storage box, a 23, a scraper device, a 24, a compression roller cylinder, a 25, a compression roller, a 26, a coating roller, a 27, a glue homogenizing roller, a 28, a transfer roller, a 29, a quantitative roller, a 30, a multiple compression roller cylinder, a 31, a 32, a 33, an adjustable guide roller I, a 34, an adjustable guide roller II, a 35, a heat sealing roller I, a 36, a cooling roller, a 37, a heat sealing roller II, a 38, a 39, a compression roller cylinder II, a 40 air suction cover and a 41, a lower exhaust pipe.
Detailed Description
The following describes a multi-process integrated synchronous three-layer compound machine according to the present invention with reference to the accompanying drawings and the specific embodiments:
fig. 1 is a schematic view of a multi-process integrated synchronous three-layer compound machine according to the present invention, fig. 2 is an enlarged view of the member 1 in fig. 1, fig. 3 is an enlarged view of the member 5 in fig. 1, fig. 4 is an enlarged view of the member 8 in fig. 1, fig. 5 is a compound apparatus diagram when the solvent-free compound is performed alone according to the present invention, and fig. 6 is a compound apparatus diagram when the dry compound is performed alone according to the present invention. In the figure, this integrative synchronous three-layer compounding machine of multiple process, including net coating device 1, drying device 3, no solvent gum mixer 4, coating device 5 and compounding device 8, wherein net coating device 1 is connected with first blowing device 2, net coating device 1 and drying device 3 constitute dry-type coating group, no solvent gum mixer 4 and coating device 5 connect and constitute no solvent coating group, be provided with second blowing device 6 on the coating device 5, be provided with third blowing device 9 on the compounding device 8, aluminium foil blowing device 10 and receiving device 7, aluminium foil blowing device 10 sets up in the top of third blowing device 9, still be provided with two sets of adjacent and each independent control's compounding mechanism I and compounding mechanism II on the compounding device 8, first material membrane 12 is compound in compounding mechanism I with third material membrane 11 after net coating device 1 coating, second material membrane 13 is compound in the compounding device 8 after being coated with the compound material membrane that comes from compounding mechanism I again, take-up device 7 carries out after entering into compounding device 7. The composite mechanism I comprises a heat sealing roller I35, a pressing roller I32 and a cooling roller 36, wherein the heat sealing roller I35 is contacted with the pressing roller I32, a double pressing roller 31 contacted with the pressing roller I is arranged below the pressing roller I32, the double pressing roller 31 moves up and down through a double pressing roller cylinder 30 and presses the pressing roller I32, and then the pressing roller I32 presses the heat sealing roller I35. The composite mechanism II comprises a heat sealing roller II 37 and a pressing roller II 38, the heat sealing roller II 37 is contacted with the pressing roller II 38, the pressing roller II 38 moves left and right through a pressing roller cylinder II 39, and the cooling roller 36 is arranged between the composite mechanism I and the composite mechanism II. The cooling roller 36 is provided with a cavity filled with circulating cooling water. The first material film 12 and the third material film 11 are compounded by a heat sealing roller I35 and a pressing roller I32, and then the compounded material films are cooled by a cooling roller 36, and then enter a compounding mechanism II to be compounded with the second material film 13 for the second time. The right side of the heat sealing roller I35 and the right side of the pressing roller I32 are provided with two adjustable guide rollers I33 and II 34 which respectively adjust the tension of the second material film 12 and the third material film 11.
The net coating device 1 is provided with a laminating rubber roller 19, a net coating roller 20 and a rubber storage box 22, the rubber storage box 22 stores organic solvent glue, the net coating roller 20 is arranged in the rubber storage box 22 and contacts with the organic solvent glue, the laminating rubber roller 19 is arranged above the net coating roller 20 and contacts with the net coating roller, the laminating rubber roller 19 moves up and down through a laminating cylinder 17, in order to ensure that the net coating roller 20 is uniformly scraped in high-speed operation, the rubber storage box 22 is also provided with a rubber delivering roller 21 which contacts with the net coating roller, glue is provided for the net coating roller 20, a leveling roller 18 is arranged behind the laminating rubber roller, the leveling roller 18 can enable the glue on the first material film 12 to be more uniform and firm, a scraper device 23 is arranged beside the net coating roller 20, the scraper device 23 can contact with the net coating roller 20, redundant glue on the net coating roller is scraped into the rubber storage box 22, the surface area of the net coating roller 20 is uniformly distributed, the glue is favorably absorbed on the surface of the net coating roller, and the first material film 12 passes through the laminating rubber roller 19 and enters the net coating roller 20 to enter the device 3 for drying and drying. The drying device 3 comprises a totally-enclosed drying channel formed by a front drying box 16 and a rear drying box 14, a plurality of mutually parallel independent guide rollers 15 are arranged in the drying channel, the guide rollers 15 are arranged on an arc line at equal intervals, the drying device 3 comprises an oven with an efficient air supply and exhaust structure and an environment-friendly structure, the drying device comprises a drying channel with a wind reduction and enrichment structure and a hot air machine with a double-fan structure, and hot air exhausted by all exhaust systems of the whole machine is uniformly concentrated together and is exhausted after being subjected to wind reduction and enrichment and reutilization. The net coating device 1 is also provided with an air suction cover 40 for removing solvent smell and a lower exhaust pipe 41.
The coating device 5 is provided with a press roll 25, a coating roll 26, a glue homogenizing roll 27, a transfer roll 28 and a quantifying roll 29, the press roll 25, the coating roll 26, the glue homogenizing roll 27, the transfer roll 28 and the quantifying roll 29 form a five-roll coating mechanism, the solvent-free glue mixer 4 provides solvent-free glue for the coating device 5, the quantifying roll 29 is contacted with the transfer roll 28, the transfer roll 28 is contacted with the glue homogenizing roll 27, the glue homogenizing roll 27 is contacted with the coating roll 26, the coating roll 26 is contacted with the press roll 25, the press roll 25 realizes the up-and-down movement of the press roll 25 through a press roll cylinder 24, and the second material film 13 enters the composite device 8 after being coated between the press roll 25 and the coating roll 26.
When the compounding machine performs single dry compounding, the first material film 12 and the third material film 11 can directly enter the winding device for winding after being compounded at the positions of the heat sealing roller I35 and the pressing roller I32, and when the compounding machine performs single solvent-free compounding, the second material film 13 and the third material film 11 can directly compound at the positions of the heat sealing roller I35 and the pressing roller I32 and then enter the winding device for winding. When it is desired to compound aluminum foil on the material film, the aluminum foil discharging device 10 may be involved in the compounding of the material film.
The multi-process integrated synchronous three-layer compound machine organically combines the functions of the dry compound machine and the solvent-free compound machine, so that the compound machine has the dry and solvent-free compound functions at the same time, and can simultaneously perform secondary compound with the machine after being singly compounded by two compound processes, thereby perfectly realizing the operation of the multi-process integrated synchronous three-layer compound.
The present invention is not limited to the above-mentioned embodiments, but is intended to be limited to the above-mentioned embodiments, and any person skilled in the art will readily appreciate that many modifications, equivalent changes and modifications are possible in the embodiments without departing from the scope of the present invention.

Claims (10)

1. A synchronous three-layer compounding machine of integrative in multiple process, its characterized in that: the device comprises a net coating device, a drying device, a solvent-free glue mixer, a coating device and a compounding device, wherein the net coating device is connected with a first discharging device, the net coating device and the drying device form a dry coating group, the solvent-free glue mixer and the coating device are connected to form a solvent-free coating group, a second discharging device is arranged on the coating device, a third discharging device, an aluminum foil discharging device and a receiving device are arranged on the compounding device, the aluminum foil discharging device is arranged above the third discharging device, two groups of adjacent compounding mechanisms I and II which are respectively and independently controlled are also arranged on the compounding device, the first material film enters the compounding device through the drying device after being coated by the net coating device and is compounded with the third material film in the compounding mechanism I, and the second material film enters the compounding device after being coated by the coating device and is compounded with the compound material film from the compounding mechanism I again and then enters the receiving device for winding.
2. The multi-process integrated synchronous three-layer compound machine according to claim 1, wherein: the device is characterized in that a laminating rubber roller, a net coating roller and a glue storage box are arranged on the net coating device, organic solvent glue is stored in the glue storage box, the net coating roller is arranged in the glue storage box and contacts with the organic solvent glue, the laminating rubber roller is arranged above the net coating roller and contacts with the net coating roller, the laminating rubber roller is pressurized through a laminating cylinder, a glue delivering roller is further arranged in the glue storage box and contacts with the net coating roller, a leveling roller is arranged behind the laminating rubber roller, a scraper device is arranged beside the net coating roller and contacts with the net coating roller, and a first material film passes through the laminating rubber roller and the net coating roller to be coated and then enters a drying device.
3. The multi-process integrated synchronous three-layer compound machine according to claim 1, wherein: the net coating device is also provided with an air suction cover and a lower exhaust pipe for removing solvent smell.
4. The multi-process integrated synchronous three-layer compound machine according to claim 1, wherein: the coating device is provided with a press roll, a coating roll, a glue homogenizing roll, a transfer roll and a quantitative roll, wherein the quantitative roll is in contact with the transfer roll, the transfer roll is in contact with the glue homogenizing roll, the glue homogenizing roll is in contact with the coating roll, the coating roll is in contact with the press roll, the press roll is pressurized to the coating roll through a press roll cylinder I, and a second material film enters the composite device after being coated between the press roll and the coating roll.
5. The multi-process integrated synchronous three-layer compound machine according to claim 1, wherein: the composite mechanism I comprises a heat sealing roller I, a pressing roller I and a cooling roller, wherein the heat sealing roller I is in contact with the pressing roller I, the composite mechanism II comprises a heat sealing roller II and a pressing roller II, the heat sealing roller II is in contact with the pressing roller II, the pressing roller II pressurizes the heat sealing roller II through a pressing roller cylinder II, and the cooling roller is arranged between the composite mechanism I and the composite mechanism II.
6. The multi-process integrated synchronous three-layer compound machine according to claim 5, wherein: the side of the press roller I is provided with a double press roller which is contacted with the press roller I, the double press roller is used for pressurizing the press roller I through a double press roller cylinder, and then the press roller I is used for pressurizing the heat sealing roller I.
7. The multi-process integrated synchronous three-layer compound machine according to claim 5, wherein: two adjustable guide rollers for respectively adjusting the tension of the second material film and the tension of the third material film are arranged in front of the heat sealing roller I and the compression roller I.
8. The multi-process integrated synchronous three-layer compound machine according to claim 5, wherein: the cooling roller is internally provided with a cavity, and the cavity is filled with circulating cooling water.
9. The multi-process integrated synchronous three-layer compound machine according to claim 1, wherein: the drying device consists of a drying oven with an environment-friendly efficient air supply and exhaust structure, and comprises a drying channel with a wind reduction and thickening structure and a hot air machine with a double-fan structure, and hot air exhausted by all exhaust systems of the whole machine is uniformly concentrated together and exhausted after being subjected to wind reduction and thickening and reutilization.
10. The multi-process integrated synchronous three-layer compound machine according to claim 9, wherein: the drying channel is divided into a front section and a rear section, and guide rollers in the drying channel are arranged on an arc line in an equidistant and parallel manner.
CN201910234960.7A 2019-03-27 2019-03-27 Synchronous three-layer compounding machine of a kind of multiple process body Active CN109878191B (en)

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Families Citing this family (3)

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CN111016390A (en) * 2019-12-10 2020-04-17 江阴市汇通印刷包装机械有限公司 Flexible plate coating and solvent-free composite high-speed compounding machine
CN112722951A (en) * 2020-12-29 2021-04-30 成都市兴恒泰印务有限公司 Negative and positive membrane dual-mode solvent-free composite production process
CN114953701A (en) * 2022-05-18 2022-08-30 广州通泽机械有限公司 High-rigidity multi-layer base material based compounding equipment and method

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