CN104044328A - Three-layer aluminum-plastic film compounding equipment and three-layer aluminum-plastic film compounding process - Google Patents
Three-layer aluminum-plastic film compounding equipment and three-layer aluminum-plastic film compounding process Download PDFInfo
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- CN104044328A CN104044328A CN201410284882.9A CN201410284882A CN104044328A CN 104044328 A CN104044328 A CN 104044328A CN 201410284882 A CN201410284882 A CN 201410284882A CN 104044328 A CN104044328 A CN 104044328A
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Abstract
The invention discloses a three-layer aluminum-plastic film compounding equipment and a three-layer aluminum-plastic film compounding process. By adoption of the compounding equipment and the compounding process, the one-time finishing of the compounding of three layers of aluminum film and plastic film is realized, the production efficiency is improved and the rejection rate is reduced. The compounding equipment comprises a rack and a plurality of guiding rolls, and also comprises a first unwinding mechanism, a thermal compounding mechanism, a back gluing mechanism, a dry-type compounding mechanism, a second unwinding device and a winding device which are arranged in the rack in sequence, wherein an aluminum-foil belt discharged by the first unwinding mechanism and a thermal sealing plastic belt are compounded to form a double-layer aluminum-plastic compound film by a thermal compounding mechanism; then the surface of the aluminum foil belt is coated with the compound glue by the back gluing mechanism and is dried for compounding next step; a plastic thin film discharged by the second unwinding device and the double layers of aluminum-plastic compound films coated with the compound glue enter the dry-type compound mechanism for compounding so as to form the three layers of aluminum-plastic compounding films, namely, a thermal-sealing plastic belt layer, an aluminum-foil belt layer and a plastic thin film belt layer from bottom to top; finally, the three layers of aluminum-plastic compounding films are unwound.
Description
Technical field
The present invention relates to aluminum-plastic packaged technical applications, especially a kind of three layers of aluminum plastic film equipment complex and combination process thereof.
Background technology
Existing aluminum-plastic packaged with composite membrane, the combination process of employing be mostly dry type compound, extrude compound, wet type is compound and solvent-free several technique such as compound.The glue that in these several combination process, the glue of use has plenty of solvent-borne type glue, have plenty of water-based glue, have does not have solvent.That solvent-borne type glue or water-based glue all relate to solvent evaporates, environmentally hazardous problem.When producing three layers of aluminum-plastic composite membrane, generally adopt three layers twice compound, compound order is: first compound skin and intermediate layer therebetween glue, rolling; For the second time compound be compound good semi-finished product and hot sealing layer are for the first time carried out compound, therebetween glue, then rolling, according to the difference of glue, likely must slaking.Even if use dry type compound, the multipotency of peel strength between inner layer material and aluminium foil reaches 8N/15mm, if used, extrudes compound or solvent-free compoundly, and the peel strength between internal layer and aluminium foil only has at most 2N/15mm.Existing aluminum-plastic composite membrane is through twice compound decrease in yield that makes material, and production efficiency is low.
Summary of the invention
The object of the present invention is to provide and a kind ofly can disposablely complete three layers of compound aluminum plastic film equipment complex of three layers of aluminum plastic film and combination process thereof.
For reaching this object, the present invention by the following technical solutions:
Three layers of aluminum plastic film equipment complex, comprise frame and a plurality of deflector roll, also comprises setting gradually
The first unreeling structure, described the first unreeling structure comprises heat-sealing plastic tape unwinding device and aluminium foil strip unwinding device;
Thermal composite machine structure, described thermal composite machine structure comprises and sets gradually preheating air bells removing roll, apt roller, apt pressure roller, compound baking oven, hot-pressing roller and cooling device;
Back of the body rubber-coated mechanism, described back of the body rubber-coated mechanism comprises applicator roll, gluing pressure roller, scraper and baking oven;
Dry compound machine structure, described dry compound machine structure comprises composite roll and composite press roller;
The second unwinding device, described the second unwinding device is plastic film tape unwinding device;
Wrap-up.
Further, described heat-sealing plastic tape unwinding device, aluminium foil strip unwinding device and plastic film tape unwinding device include air-expanding shaft, magnetic powder brake and and tension detector, described tension detector and described magnetic powder brake are electrically connected, and described gas expansion shaft is also connected with drive motors.
Further, the preheating air bells removing roll that described heat is compound and apt roller are " S " and wear material layout, the air line distance 3cm of two roll surfaces---between 10cm.
Further, in described compound baking oven, be provided with a racing deflector roll, on the compound baking oven of described racing guide rail one side, offer through hole, the through hole outside that described hot-pressing roller coordinates described racing guide rail to be arranged on to offer on compound baking oven, described racing deflector roll diameter range 35cm---120cm.
Further, described cooling device comprises the tuyere of a plurality of blowing cold airs.
Further, described preheating air bells removing roll, apt roller and composite roll are chromium plating steel rider, in described preheating air bells removing roll and apt roller, are connected with conduction oil, and described apt pressure roller, hot-pressing roller and compound press bonding roller be the anti-sticking roller for being made by polytetrafluoroethylene (PTFE) all.
7, three layers of aluminum plastic film skill of returning to work, is characterized in that: the combination process of described three layers of aluminum plastic film comprises the following steps
(1) the heat-sealing plastic tape unwinding device of the first unreeling structure and aluminium foil strip unwinding device unreel simultaneously, described aluminium foil strip with heat-sealing plastic tape together with on preheating air bells removing roll, described preheating air bells removing roll is extruded the air between aluminium foil strip and heat-sealing plastic tape, and by being connected with the preheating air bells removing roll of conduction oil, aluminium film band and heat-sealing plastics is carried out to preheating;
(2) described aluminium foil strip and heat-sealing plastic tape enter between apt roller and apt pressure roller, the described apt roller that is connected with conduction oil is passed to heat-sealing plastic tape by heat, make to seal plastic tape and approach molten condition, and by apt pressure roller, heat-sealing plastic tape is pressed together in aluminium foil strip, form the low double-deck aluminum-plastic composite membrane of peel strength;
(3) described double-deck aluminum-plastic composite membrane enters compound baking oven, now aluminium foil strip is in below, the heat-sealing plastic tape of melting under the high temperature of baking oven is positioned at above aluminium foil strip, pass through again between racing deflector roll and hot-pressing roller, by racing deflector roll, make aluminium foil strip show to produce lines, then by hot-pressing roller, the heat-sealing plastic tape of melting is inlaid in the lines of aluminium foil;
Described double-deck aluminum-plastic composite membrane through racing deflector roll out after generate level immediately, enter cooling device, the cold wind being blown out by tuyere is blowed on heat-sealing plastics zone face, make, in the heat-sealing plastic tape rapid solidification of melting the lines that is embedded in aluminium foil strip tightly, to form the high double-deck aluminum-plastic composite membrane of peel strength;
(5) the double-deck aluminum-plastic composite membrane that described peel strength is high enters back of the body rubber-coated mechanism, between applicator roll and coating pressure roller, on the aluminium foil surface of double-deck aluminum-plastic composite membrane, coats composite glue;
(6) the double-deck aluminum-plastic composite membrane that scribbles glue described in enters in baking oven, and composite glue inside is contained a large amount of volatile solvents and evaporated, and forms dry-type composite glue water, in order to next step compound use;
(7) described plastic film tape unwinding device unreels, described plastic film tape of emitting and entering between composite roll and composite press roller together with the double-deck aluminum-plastic composite membrane of dry-type composite glue water out in baking oven, plastic sheeting is adhered to by dry-type composite glue water on the aluminium foil zone face of described double-deck aluminum-plastic composite membrane, forms three layers of aluminum-plastic composite membrane that are respectively from top to bottom heat-sealing plastics belt, aluminium foil belt and plastic sheeting belt;
(8) described compound three layers of good aluminum-plastic composite membrane carry out rolling by wrap-up.
Further, the surface temperature range of the preheating air bells removing roll of described thermal composite machine structure is 40 ℃～60 ℃, the surface temperature range of described apt roller is 60 ℃～110 ℃, the temperature range of described compound baking oven is 180 ℃～280 ℃, and the oven temperature scope of described dry compound machine structure is 40 ℃～65 ℃.
Beneficial effect of the present invention is:
1, by a kind of three layers of aluminum plastic film equipment complex, realize three layers of compound completing of plastic-aluminum combined membrane disposable, improved production efficiency, reduced percent defective.
2, compound by hot pressing between the heat-sealing plastic layer in described three layers of aluminum plastic film and aluminium foil layer, do not need to use composite glue, whole production process has reduced by 50% solvent discharge, is conducive to environmental protection.
3, in described three layers of aluminum plastic film recombination process, seal in the lines that plastics are mounted to aluminium foil layer, strengthened aluminium foil layer and the peel strength between layer is moulded in heat-sealing.
Accompanying drawing explanation
Fig. 1 is the cutaway view of three layers of aluminum plastic film equipment complex providing of the specific embodiment of the invention.
In figure, 1, heat-sealing plastic tape unwinding device; 2, aluminium foil strip unwinding device; 3, preheating air bells removing roll; 4, apt roller; 5, apt pressure roller; 6, compound baking oven; 61, racing deflector roll; 7, hot-pressing roller; 8, tuyere; 9, gravure applicator roll; 91, scraper; 10, coating pressure roller; 11, baking oven; 12, composite roll; 13, composite press roller; 14, counter-pressure cylinder; 15, nylon plastic(s) thin-film unreeling device; 16, tension detector; 17, air-expanding shaft; 18, magnetic powder brake; 19, wrap-up; 20, deflector roll; 21; Frame.
The specific embodiment
Below in conjunction with accompanying drawing and by the specific embodiment, further illustrate technical scheme of the present invention.
As shown in Figure 1, described three layers of aluminum plastic film superpacket including rack 21 and a plurality of deflector roll 20, also comprise the first unreeling structure, thermal composite machine structure, back of the body rubber-coated mechanism, dry compound machine structure, the second unwinding device and the wrap-up 19 that set gradually.
Described the first unreeling structure comprises the heat-sealing plastic tape unwinding device 1 that top side arranges and the aluminium foil strip unwinding device 2 arranging on the lower, described heat-sealing plastic tape unwinding device 1 and aluminium foil strip unwinding device 2 include air-expanding shaft 17, magnetic powder brake 18 and tension detector 16, institute's tension detector 16 is electrically connected with magnetic powder brake 18, by tension detector 16, detect the tension force of heat-sealing plastic tape or aluminium foil strip, thereby control magnetic powder brake 18 and reach the Tensity size that changes heat-sealing plastic tape or aluminium foil strip, on described air-expanding shaft 17, be also connected with for driving unwinding device to rotate the drive motors unreeling.
Described thermal composite machine structure comprises preheating air bells removing roll 3, apt roller 4, apt pressure roller 5, compound baking oven 6, hot-pressing roller 7 and cooling device, described preheating air bells removing roll 3 and apt roller 4 are " S " and wear material layout, the air line distance of two roll surfaces is 6cm, described exhaust preheat roll 3 and apt roller 4 are chromium plating steel rider, in described steel rider, be connected with conduction oil, described apt pressure roller 5 is arranged on apt roller 4 one sides, described apt pressure roller 5 is polytetrafluoro anti-sticking roller, in described compound baking oven 6, be provided with a plurality of deflector rolls 20, wherein compound baking oven 6 leftmost sides are provided with a racing deflector roll 61, on the baking oven of one side of racing deflector roll 61, offer through hole, through hole arranged outside has hot-pressing roller 7, described hot-pressing roller 7 is polytetrafluoro anti-sticking roller, described cooling device is positioned at compound baking oven 6 belows, described cooling device comprises a plurality of tuyeres 8, described tuyere 8 can be used for making to seal plastic tape cooled and solidified by blowing cold air.
Described back of the body rubber-coated mechanism comprises gravure applicator roll 9, coating pressure roller 10, scraper 91 and baking oven 11, described coating pressure roller 10 is located at above gravure applicator roll 9, described scraper 91 is arranged on a side of gravure applicator roll 9 for the glue on gravure applicator roll 9 is evenly distributed, described baking oven 11 is positioned at frame 21 tops, be provided with altogether five joint baking ovens 11, for the solution that is coated on the composite glue in aluminium foil strip is evaporated.
Described dry compound machine structure comprises composite roll 12 and the composite press roller 13 that is arranged on baking oven 11 outlet rear ends, described composite press roller 13 is also polytetrafluoro anti-sticking roller, and described composite press roller 13 is positioned at composite roll 12 belows, composite press roller 13 belows are also provided with the counter-pressure cylinder 14 that compresses composite press roller 13.
Described the second unwinding device is nylon plastic(s) thin-film unreeling device 15, described nylon plastic(s) thin-film unreeling device 15 also comprises air-expanding shaft 17, magnetic powder brake 18 and tension detector 16, described tension detector 16 is also electrically connected 18 with described magnetic powder brake, for controlling the tension force of adjusting nylon plastic(s) film.
Described wrap-up 19 comprises rolling frame and rolling rotating shaft, and what described rolling rotating shaft was rotated is fixed in rolling frame, and described compound three layers of good aluminum-plastic composite membrane rolling are in described rolling rotating shaft.
The combination process of described three layers of foil laminated film comprises the following steps
(1) the heat-sealing plastic tape of the first unreeling structure unreels and fills 1 and put with aluminium foil strip unwinding device and unreel simultaneously, described aluminium foil strip is walked around preheating air bells removing roll 3 together with heat-sealing plastic tape, described preheating air bells removing roll 3 is extruded the air between aluminium foil strip and heat-sealing plastic tape, prevent from sealing and between plastics and aluminium foil, have compound bubble, and the temperature of described preheating air bells removing roll 3 is 50 ℃, by heat-sealing plastic tape, transfer heat to aluminium foil strip, make aluminium foil strip and the temperature of heat-sealing plastic tape band when leaving preheating air bells removing roll 3 also reach 50 ℃ and be unlikely to wrinkling;
(2) described aluminium foil strip and heat-sealing plastic tape enter between apt roller 4 and apt pressure roller 5 together, 110 ℃ of the roll surface temperatures of apt roller 4 now, aluminium foil strip directly contacts with apt roller 4, heat-sealing plastic tape is in aluminium foil strip outside, the heat of apt roller 4 conducts to heat-sealing plastic tape by aluminium foil strip, and the temperature of heat-sealing plastic tape is heated to 110 ℃, approaches melt temperature, by apt pressure roller 5, heat-sealing plastic tape is pressed in aluminium foil strip, form the lower double-deck aluminum-plastic composite membrane of peel strength;
(3) described double-deck aluminum-plastic composite membrane enters compound baking oven 6, now oven temperature is 280 ℃, aluminium foil strip is in below, the heat-sealing plastic tape of melting under high temperature is positioned at aluminium foil strip top, described double-deck aluminum-plastic composite membrane enters between racing deflector roll 61 and hot-pressing roller 7 again, by racing deflector roll 61, make aluminium foil strip surface produce lines, then by hot-pressing roller 7, the heat-sealing plastic tape pressing of melting is inlaid in the lines on aluminium foil, strengthen the peel strength between aluminium foil strip and heat-sealing plastic tape;
Described double-deck aluminum-plastic composite membrane through racing deflector roll 61 out after generate level immediately, entering cooling device, to carry out wind cooling, the cold wind being blown out by tuyere 8 blows on heat-sealing plastics zone face, make the heat-sealing plastic tape rapid solidification of melting and be tightly embedded in the lines of aluminium foil strip, forming the large double-deck aluminum-plastic composite membrane of peel strength;
(5) the double-deck aluminum-plastic composite membrane that described peel strength is large enters back of the body rubber-coated mechanism, and from process between gravure applicator roll 9 and coating pressure roller 10, by gravure applicator roll, on the aluminium foil surface of described double-deck aluminum-plastic composite membrane, coats composite glue;
(6) the double-deck aluminum-plastic composite membrane that scribbles glue described in enters in baking oven 11, and now oven temperature is 45 ℃, and a large amount of volatile solvents that composite glue inside is contained evaporate, and forms dry-type composite glue water, compound in order to next step;
(7) described nylon plastic(s) thin-film unreeling device 15 unreels, described nylon plastic(s) film strip of emitting and entering between composite roll 13 and composite press roller 14 together with the double-deck aluminum-plastic composite membrane of dry-type composite glue water out in baking oven, nylon plastic(s) film strip is bonded to by dry-type composite glue water on the aluminium foil zone face of described double-deck aluminum-plastic composite membrane, form three layers of aluminum-plastic composite membrane that are respectively from top to bottom heat-sealing plastic tape, aluminium foil strip and nylon plastic(s) film strip;
(8) described compound three layers of good aluminum-plastic composite membrane, by wrap-up 19 rollings to rolling rotating shaft, after rolling completes, finish composition operation.
Below only with embodiment, describe the present invention, but the present invention is not limited to above-mentioned size and outward appearance illustration, more should not form any restriction of the present invention.As long as within any improvement that the present invention is done or modification all belong to the protection domain of the claims in the present invention opinion.
Claims (8)
1. three layers of aluminum plastic film equipment complex, comprise frame and a plurality of deflector roll, it is characterized in that: also comprise setting gradually
The first unreeling structure, described the first unreeling structure comprises heat-sealing plastic tape unwinding device and aluminium foil strip unwinding device;
Thermal composite machine structure, described thermal composite machine structure comprises and sets gradually preheating air bells removing roll, apt roller, apt pressure roller, compound baking oven, hot-pressing roller and cooling device;
Back of the body rubber-coated mechanism, described back of the body rubber-coated mechanism comprises applicator roll, gluing pressure roller, scraper and baking oven;
Dry compound machine structure, described dry compound machine structure comprises composite roll and composite press roller;
The second unwinding device, described the second unwinding device is plastic film tape unwinding device;
Wrap-up.
2. three layers of aluminum plastic film equipment complex according to claim 1, it is characterized in that: described heat-sealing plastic tape unwinding device, aluminium foil strip unwinding device and plastic film tape unwinding device include air-expanding shaft, magnetic powder brake and and tension detector, described tension detector and described magnetic powder brake are electrically connected, and described gas expansion shaft is also connected with drive motors.
3. three layers of aluminum plastic film equipment complex according to claim 1, is characterized in that: the preheating air bells removing roll that described heat is compound and apt roller are " S " and wear material layout, the air line distance 3cm of two roll surfaces---between 10cm.
4. three layers of aluminum plastic film equipment complex according to claim 1, it is characterized in that: in described compound baking oven, be provided with a racing deflector roll, on the compound baking oven of described racing guide rail one side, offer through hole, the through hole outside that described hot-pressing roller coordinates described racing guide rail to be arranged on to offer on compound baking oven, described racing deflector roll diameter range 35cm---120cm.
5. three layers of aluminum plastic film equipment complex according to claim 1, is characterized in that: described cooling device comprises the tuyere of a plurality of blowing cold airs.
6. three layers of aluminum plastic film equipment complex according to claim 1, it is characterized in that: described preheating air bells removing roll, apt roller and composite roll are chromium plating steel rider, in described preheating air bells removing roll and apt roller, be connected with conduction oil, described apt pressure roller, hot-pressing roller and compound press bonding roller be the anti-sticking roller for being made by polytetrafluoroethylene (PTFE) all.
7. three layers of aluminum plastic film skill of returning to work, is characterized in that: the combination process of described three layers of aluminum plastic film comprises the following steps
(1) the heat-sealing plastic tape unwinding device of the first unreeling structure and aluminium foil strip unwinding device unreel simultaneously, described aluminium foil strip with heat-sealing plastic tape together with on preheating air bells removing roll, described preheating air bells removing roll is extruded the air between aluminium foil strip and heat-sealing plastic tape, and by being connected with the preheating air bells removing roll of conduction oil, aluminium film band and heat-sealing plastics is carried out to preheating;
(2) described aluminium foil strip and heat-sealing plastic tape enter between apt roller and apt pressure roller, the described apt roller that is connected with conduction oil is passed to heat-sealing plastic tape by heat, make to seal plastic tape and approach molten condition, and by apt pressure roller, heat-sealing plastic tape is pressed together in aluminium foil strip, form the low double-deck aluminum-plastic composite membrane of peel strength;
(3) described double-deck aluminum-plastic composite membrane enters compound baking oven, now aluminium foil strip is in below, the heat-sealing plastic tape of melting under the high temperature of baking oven is positioned at above aluminium foil strip, pass through again between racing deflector roll and hot-pressing roller, by racing deflector roll, make aluminium foil strip show to produce lines, then by hot-pressing roller, the heat-sealing plastic tape of melting is inlaid in the lines of aluminium foil;
Described double-deck aluminum-plastic composite membrane through racing deflector roll out after generate level immediately, enter cooling device, the cold wind being blown out by tuyere is blowed on heat-sealing plastics zone face, make, in the heat-sealing plastic tape rapid solidification of melting the lines that is embedded in aluminium foil strip tightly, to form the high double-deck aluminum-plastic composite membrane of peel strength;
(5) the double-deck aluminum-plastic composite membrane that described peel strength is high enters back of the body rubber-coated mechanism, between applicator roll and coating pressure roller, on the aluminium foil surface of double-deck aluminum-plastic composite membrane, coats composite glue;
(6) the double-deck aluminum-plastic composite membrane that scribbles glue described in enters in baking oven, and composite glue inside is contained a large amount of volatile solvents and evaporated, and forms dry-type composite glue water, in order to next step compound use;
(7) described plastic film tape unwinding device unreels, described plastic film tape of emitting and entering between composite roll and composite press roller together with the double-deck aluminum-plastic composite membrane of dry-type composite glue water out in baking oven, plastic sheeting is adhered to by dry-type composite glue water on the aluminium foil zone face of described double-deck aluminum-plastic composite membrane, forms three layers of aluminum-plastic composite membrane that are respectively from top to bottom heat-sealing plastics belt, aluminium foil belt and plastic sheeting belt;
(8) described compound three layers of good aluminum-plastic composite membrane carry out rolling by wrap-up.
8. three layers of aluminum plastic film according to claim 7 skill of returning to work, it is characterized in that: the surface temperature range of the preheating air bells removing roll of described thermal composite machine structure is 40 ℃～60 ℃, the surface temperature range of described apt roller is 60 ℃～110 ℃, the temperature range of described compound baking oven is 180 ℃～280 ℃, and the oven temperature scope of described dry compound machine structure is 40 ℃～65 ℃.
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