CN101748619A - Process method of blind embossing jacquard satin print of towel - Google Patents

Abstract

The invention relates to the technical field of jacquard weaving print of fabrics, in particular to an effective processing method of combining printing of blank towel pattern and print pattern, i.e. a process method of the blind embossing jacquard satin print of a towel. The process method of the blind embossing jacquard satin print of the towel of the invention comprises the following steps: manufacturing a blank towel, drying in a loose mode, cutting cloth with soft nap, carrying out pretreatment to the blank towel, drying in a loose mode, secondary cutting cloth with soft nap, printing, drying and tidying. The printed towel produced with the technical scheme has abundant colors, high fine degree, vivid pattern effect and environment protection, can satisfy requirements of consumers on towel color density and permeability, greatly improves printing speed and production efficiency and integrally lowers production cost.

Description

A kind of towel process method of blind embossing jacquard satin print

Technical field

The line that the present invention relates to textiles is knitted the printing technique field, and particularly base applique type and the effective treating method that the printing of stamp flower type combines are specially a kind of towel process method of blind embossing jacquard satin print.

Background technology

At present, towel satin shelves stamp generally all is to adopt thermal transfer printing, and this stamp mode is characterized in that product colour is bright-coloured, and the osmotic effect of dyestuff is relatively good on towel base towel, not too big restriction of color depth.But, because thermal transfer printing need produce transfer paper in advance, then through heating, with the design transfer on the transfer paper to towel satin shelves.This stamp mode belongs to the secondary stamp, and (printing for the first time, is by the producer that prints transfer paper, produces transfer paper earlier; Printing for the second time, is by producing towel producer, after buying transfer paper, according to the transfer printing requirement, with the pattern transfer on the transfer paper to towel satin shelves), the shortcoming of this thermal transfer printing is: the stamp process is long, and adopts wall scroll base towel because of transfer process, production efficiency is low, yield poorly, can not form production in enormous quantities, produce a large amount of transfer printing waste paper simultaneously, contaminated environment is unfavorable for environmental protection, whole cost height.

Summary of the invention

Purpose of the present invention is exactly at above-mentioned existing shortcoming, and provide a kind of towel process method of blind embossing jacquard satin print, the printed towel product colour that uses this technical scheme to produce is abundant, fine degree is high, the true to nature and environmental protection of flower type effect, can satisfy the requirement of consumer on towel color depth and permeability, simultaneously can greatly improve stamp speed, enhance productivity, and reduce production costs on the whole.

Towel process method of blind embossing jacquard satin print of the present invention combines with the satin shelves are complete in order to ensure decalcomania, at first locatees satin shelves form and used yarn raw material.Satin shelves fluffing part needs stamp, two satin limits do not need stamp up and down, stamp flower type is when arriving the ray flower type, stamp flower type is greater than satin shelves fluffing part, generally be controlled at 0.3-0.5cm, stamp flower type be during less than the ray flower type, and stamp flower type is less than the satin shelves part of fluffing, and generally is controlled at and is not less than 0.5cm.The yarn raw material has adopted respectively, and the satin limit is with washing yarn, and satin shelves fluffing part is with the 21S purified cotton yarns of pooling capital.

Towel process method of blind embossing jacquard satin print of the present invention, it comprises the steps, the manufacturing of base towel, loose formula oven dry, clipping, the pre-treatment of base towel, the oven dry of loose formula, secondary clipping, printing, oven dry, arrangement step, wherein said printing step is: (1) color separation editor: the picture proof that will need to print uses photoshop software to carry out the color separation editor, and editor's foundation is to carry out color separation according to printing machine printing condition and ctp request;

(2) with the electronics black and white original text that divides lechery, direct ink-jetting forme-producing on the ink-jetting forme-producing machine, the plate-making condition is: twine is the terylene mariages, 120 orders; Photoresists are diazo photosensitive emulsion; Be sensitive time: ultraviolet lamp 3000W, and the lamp version is apart from 1.5m, and the time is 100 ± 10 seconds;

(3) be benchmark with the rule of delimiting on the printing machine, rule is positioned at the foresight of center, black and white original text two ends, and impressing pattern is aimed at base towel satin shelves, and the printing machine bar magnet uses medium size, and magnetic force is provided with 4 pressure, prints according to the speed of 50M/H; Be the accuracy of guaranteeing that decalcomania combines with the satin shelves, the printing machine entering arrangment is set up the infrared ray shot-light, carries out base towel location by auxiliary ray, makes in conjunction with precision to reach more than 0.1 millimeter.

Base towel manufacturing step described in this process is: select for use 21S plying purified cotton yarns as the hair warp, select for use 60# high density reed to weave; Fabric hair heart tissue selects the terry pile structure of 1 mao of 3 latitude for use, and the limit tissue is selected 2 times basket weave on 2 for use; Satin shelves place adopts the mid portion fluffing of satin limit, two to handle, and twill-weave is adopted on the satin limit, and the yarn raw material is for washing fiber, and the decalcomania that has satisfied plain seal satin shelves stamp and satin shelves combine the specific (special) requirements of fineness fully.

Loose formula baking step described in this process is: 100 ℃-120 ℃ of bake out temperatures, and drying time 10-15min makes the base towel looped pile can be fluffy completely, and fiber can scatter before clipping as much as possible, product matte effect when having guaranteed clipping.

Clipping step described in this process is: along hair-contrary hair-along hair, three times clippings make the product matte can reach fine and smooth, smooth, fluffy and not in disorder after finally cutting, looped pile and fiber open as much as possible.

Base towel pre-treatment step described in this process is: water destarch under the overflow may further comprise the steps:

1. cloth is advanced in entry; 2. destarch, temperature are 60-65 ℃, and the time is 40min, adopt the destarch enzyme, and its use amount is 4-5g/L; 3. the room temperature cold wash is twice; 4. go out the cloth dehydration; 5. oven dry, temperature is 100 ℃-120 ℃, the time is 10-15min.

After to the pre-treatment of base towel, carry out loose formula oven dry, lodging looped pile and staple fibre that cruises out and burr etc. inside base towel remains in after drying through refining, washing and loose formula like this just appear at product surface, then carry out a secondary clipping again, the finished surface formation that exists in because of staple fibre, burr etc. when avoiding stamp shows money or valuables one carries unintentionally, permeates not enough situation.

Baking step described in this process is: after printing is finished, be 100-120 ℃ in temperature, under the condition of speed 15-20m/min, carry out prebake to printing semi-finished product, stain and undue the infiltration in order to avoid cause.

The arrangement of sewing is at last printed flower type and satin limit lap flower type problem for solution is retained on the satin limit, when arrangement, make lace (textiles auxiliary material a kind of) on the satin limit, and it does not then need to make lace less than the ray flower type and puts in order.

Plain seal used coating of printing technology out of stock and auxiliary agent thereof

Auxiliary agent	Light color (g/ liter)	Dark (g/ liter)
			CF (emulsifying agent)	??2	??2
VSN (softener)	??2.4	??2.4
			HIT (thickener)	??3.5	??3.5
TECO (adhesive)	??0.05	??0.15

Beneficial effect of the present invention can be learnt according to the description to such scheme, the printed towel product colour that adopts this programme to produce is abundant, fine degree is very high, resolution ratio can reach 120dpi, flower type effect is very true to nature, can satisfy the requirement of consumer on towel color depth and permeability; Because this process using COAT PRINTING, after printing, handle without water system, save the cost that the stamp after washing is handled on the workinprocess cost, reduced the waste of water, saved water resource, and also avoided the appearance of a large amount of transfer printing waste paper, environmental protection can greatly improve stamp speed simultaneously, reduce production costs on the whole, makes the plain seal of towel satin shelves stamp realize industrialization, on printing machine, can realize producing in batches, change the problem that traditional satin shelves stamp not can manufacture.

Utilize the quality testing result of the product that this process obtains as shown in the table

Project	Example 1	Example 2	Example 3
				Size	Less than 1%	Less than 0.5%	Greater than 1.3%
Weight	Light by 1.2%	Light by 0.7%	Weigh 1.3%
				Float	Do not have	Do not have	Do not have
The seal defect	Do not have	Do not have	Do not have
				Spot	Do not have	Do not have	Do not have
The end of a thread	Do not have	Do not have	Do not have

The towel products that this process is produced, be up to state standards, towel matte exquisiteness is smooth, soft, and product colour is beautiful, is rich in gloss, flower type effect is very fine, transition nature, product colour fastness to rubbing: unlubricated friction 4-5 level, wet and rub 3 grades, pH value 5-7.5, washing staining 4-5, washing variable color 4-5.

The specific embodiment

Below in conjunction with embodiment technical scheme of the present invention is described in detail.

Embodiment 1

(1) base towel is made: select for use 21S plying purified cotton yarns as the hair warp, select for use 60# high density reed to weave; Fabric hair heart tissue selects the terry pile structure of 1 mao of 3 latitude for use, and the limit tissue is selected 2 times basket weave on 2 for use; Satin shelves place adopts the mid portion fluffing of satin limit, two to handle, and twill-weave is adopted on the satin limit, and the yarn raw material is for washing fiber;

(2) loose formula oven dry: 100 ℃ of bake out temperatures, drying time 10min;

(3) clipping: employing is along hair-contrary hair-suitable hair, three times clippings;

(4) base towel pre-treatment: water destarch under the overflow may further comprise the steps:

1. cloth is advanced in entry; 2. destarch, temperature are 60 ℃, and the time is 40min, adopt the destarch enzyme, and its use amount is 4g/L; 3. the room temperature cold wash is twice; 4. go out the cloth dehydration; 5. oven dry, temperature is 100 ℃, the time is 10min;

(5) loose formula oven dry;

(6) secondary clipping;

(7) print: 1. color separation editor: the picture proof that will need to print uses photoshop software to carry out the color separation editor, and editor's foundation is to carry out color separation according to printing machine printing condition and ctp request;

2. use and divide lustful electronics black and white original text, direct ink-jetting forme-producing on the ink-jetting forme-producing machine, the plate-making condition is: twine is the terylene mariages, 120 orders; Photoresists are diazo photosensitive emulsion; Be sensitive time: ultraviolet lamp 3000W, and the lamp version is apart from 1.5m, and the time is 100 seconds;

3. be benchmark with the rule of delimiting on the printing machine, rule is positioned at the foresight of center, black and white original text two ends, and impressing pattern is aimed at base towel satin shelves, and the printing machine bar magnet uses medium size, and magnetic force is provided with 4 pressure, prints according to the speed of 50M/H; Be the accuracy of guaranteeing that decalcomania combines with the satin shelves, the printing machine entering arrangment is set up the infrared ray shot-light, carries out base towel location by auxiliary ray, makes in conjunction with precision to reach more than 0.1 millimeter.

(8) oven dry: after printing is finished, be 100 ℃, under the condition of speed 15m/min, carry out prebake, stain and undue the infiltration in order to avoid cause to printing semi-finished product in temperature.

(9) arrangement of sewing at last obtains product.

Embodiment 2

(1) base towel is made: select for use 21S plying purified cotton yarns as the hair warp, select for use 60# high density reed to weave; Fabric hair heart tissue selects the terry pile structure of 1 mao of 3 latitude for use, and the limit tissue is selected 2 times basket weave on 2 for use; Satin shelves place adopts the mid portion fluffing of satin limit, two to handle, and twill-weave is adopted on the satin limit, and the yarn raw material is for washing fiber;

(2) loose formula oven dry: 115 ℃ of bake out temperatures, drying time 15min;

(3) clipping: employing is along hair-contrary hair-suitable hair, three times clippings;

(4) base towel pre-treatment: water destarch under the overflow may further comprise the steps:

1. cloth is advanced in entry; 2. destarch, temperature are 62 ℃, and the time is 40min, adopt the destarch enzyme, and its use amount is 4.5g/L; 3. the room temperature cold wash is twice; 4. go out the cloth dehydration; 5. oven dry, temperature is 110 ℃, the time is 12min;

(5) loose formula oven dry;

(6) secondary clipping;

(7) print: 1. color separation editor: the picture proof that will need to print uses photoshop software to carry out the color separation editor, and editor's foundation is to carry out color separation according to printing machine printing condition and ctp request;

2. use and divide lustful electronics black and white original text, direct ink-jetting forme-producing on the ink-jetting forme-producing machine, the plate-making condition is: twine is the terylene mariages, 120 orders; Photoresists are diazo photosensitive emulsion; Be sensitive time: at ultraviolet lamp 3000W, the lamp version is apart from 1.5m, and the time is 90 seconds;

3. be benchmark with the rule of delimiting on the printing machine, rule is positioned at the foresight of center, black and white original text two ends, and impressing pattern is aimed at base towel satin shelves, and the printing machine bar magnet uses medium size, and magnetic force is provided with 4 pressure, prints according to the speed of 50M/H; Be the accuracy of guaranteeing that decalcomania combines with the satin shelves, the printing machine entering arrangment is set up the infrared ray shot-light, carries out base towel location by auxiliary ray, makes in conjunction with precision to reach more than 0.1 millimeter.

(8) oven dry: after printing is finished, be 110 ℃, under the condition of speed 20m/min, carry out prebake, stain and undue the infiltration in order to avoid cause to printing semi-finished product in temperature.

(9) arrangement of sewing at last obtains product.

Embodiment 3

(1) base towel is made: select for use 21S plying purified cotton yarns as the hair warp, select for use 60# high density reed to weave; Fabric hair heart tissue selects the terry pile structure of 1 mao of 3 latitude for use, and the limit tissue is selected 2 times basket weave on 2 for use; Satin shelves place adopts the mid portion fluffing of satin limit, two to handle, and twill-weave is adopted on the satin limit, and the yarn raw material is for washing fiber;

(2) loose formula oven dry: 120 ℃ of bake out temperatures, drying time 15min;

(3) clipping: employing is along hair-contrary hair-suitable hair, three times clippings;

(4) base towel pre-treatment: water destarch under the overflow may further comprise the steps:

1. cloth is advanced in entry; 2. destarch, temperature are 65 ℃, and the time is 40min, adopt the destarch enzyme, and its use amount is 5g/L; 3. the room temperature cold wash is twice; 4. go out the cloth dehydration; 5. oven dry, temperature is 120 ℃, the time is 15min;

(5) loose formula oven dry;

(6) secondary clipping;

(7) print: 1. color separation editor: the picture proof that will need to print uses photoshop software to carry out the color separation editor, and editor's foundation is to carry out color separation according to printing machine printing condition and ctp request;

2. use and divide lustful electronics black and white original text, direct ink-jetting forme-producing on the ink-jetting forme-producing machine, the plate-making condition is: twine is the terylene mariages, 120 orders; Photoresists are diazo photosensitive emulsion; Be sensitive time: at ultraviolet lamp 3000W, the lamp version is apart from 1.5m, and the time is 110 seconds;

3. be benchmark with the rule of delimiting on the printing machine, rule is positioned at the foresight of center, black and white original text two ends, and impressing pattern is aimed at base towel satin shelves, and the printing machine bar magnet uses medium size, and magnetic force is provided with 4 pressure, prints according to the speed of 50M/H; Be the accuracy of guaranteeing that decalcomania combines with the satin shelves, the printing machine entering arrangment is set up the infrared ray shot-light, carries out base towel location by auxiliary ray, makes in conjunction with precision to reach more than 0.1 millimeter.

(8) oven dry: after printing is finished, be 120 ℃, under the condition of speed 18m/min, carry out prebake, stain and undue the infiltration in order to avoid cause to printing semi-finished product in temperature.

(9) arrangement of sewing at last obtains product.

Claims (6)

1. towel process method of blind embossing jacquard satin print, it comprises the steps, the manufacturing of base towel, loose formula oven dry, clipping, the pre-treatment of base towel, the oven dry of loose formula, secondary clipping, printing, oven dry, arrangement step, wherein said printing step is: (1) color separation editor: the picture proof that will need to print uses photoshop software to carry out the color separation editor;

(2) with the electronics black and white original text that divides lechery, direct ink-jetting forme-producing on the ink-jetting forme-producing machine, the plate-making condition is: twine is the terylene mariages, 120 orders; Photoresists are diazo photosensitive emulsion; Be sensitive time: ultraviolet lamp 3000W, and the lamp version is apart from 1.5m, and the time is 100 ± 10 seconds;

(3) be benchmark with the rule of delimiting on the printing machine, rule is positioned at the foresight of center, black and white original text two ends, and impressing pattern is aimed at base towel satin shelves, the printing machine bar magnet uses medium size, magnetic force is provided with 4 pressure, prints according to the speed of 50M/H, and the printing machine entering arrangment is set up the infrared ray shot-light.

2. towel process method of blind embossing jacquard satin print according to claim 1, wherein said base towel manufacturing step is: select for use 21S plying purified cotton yarns as the hair warp, select for use 60# high density reed to weave; Fabric hair heart tissue selects the terry pile structure of 1 mao of 3 latitude for use, and the limit tissue is selected 2 times basket weave on 2 for use; Satin shelves place adopts the mid portion fluffing of satin limit, two to handle, and twill-weave is adopted on the satin limit, and the yarn raw material is for washing fiber.

3. towel process method of blind embossing jacquard satin print according to claim 1, wherein said loose formula baking step is: 100 ℃-120 ℃ of bake out temperatures, drying time 10-15min.

4. towel process method of blind embossing jacquard satin print according to claim 1, wherein said clipping step is: along hair-contrary hair-suitable hair, three times clippings.

5. towel process method of blind embossing jacquard satin print according to claim 1, wherein said base towel pre-treatment step is: water destarch under the overflow may further comprise the steps:

1. cloth is advanced in entry; 2. destarch, temperature are 60-65 ℃, and the time is 40min, adopt the destarch enzyme, and its use amount is 4-5g/L; 3. the room temperature cold wash is twice; 4. go out the cloth dehydration; 5. oven dry, temperature is 100 ℃-120 ℃, the time is 10-15min.

6. towel process method of blind embossing jacquard satin print according to claim 1, wherein said baking step is: after printing is finished, be 100-120 ℃ in temperature, under the condition of speed 15-20m/min, carry out prebake to printing semi-finished product.