CN101745708B - 插座的锡圈熔焊工艺 - Google Patents

插座的锡圈熔焊工艺 Download PDF

Info

Publication number
CN101745708B
CN101745708B CN2008102378688A CN200810237868A CN101745708B CN 101745708 B CN101745708 B CN 101745708B CN 2008102378688 A CN2008102378688 A CN 2008102378688A CN 200810237868 A CN200810237868 A CN 200810237868A CN 101745708 B CN101745708 B CN 101745708B
Authority
CN
China
Prior art keywords
socket
sintered part
welding process
jack housing
receptacle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN2008102378688A
Other languages
English (en)
Other versions
CN101745708A (zh
Inventor
高文彬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN2008102378688A priority Critical patent/CN101745708B/zh
Publication of CN101745708A publication Critical patent/CN101745708A/zh
Application granted granted Critical
Publication of CN101745708B publication Critical patent/CN101745708B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Ceramic Products (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

本发明公开一种熔焊工艺,特别涉及公开一种插座的锡圈熔焊工艺。本发明的熔焊工艺利用锡圈的自熔成液体后向烧结件结合面的四周流入及与插座外壳的镀层“浸润”来密封烧结件与插座外壳的结合面,在实施的过程中无需使用任何的助焊剂,不会污染插座的零件表面,大大降低插座的生产成本,使插座不仅可以承受气压差超过25个大气压的长时间实验,且防泄漏性能好。

Description

插座的锡圈熔焊工艺
技术领域
本发明公开一种熔焊工艺,特别涉及公开一种插座的锡圈熔焊工艺。
背景技术
插座可分为两部分,其中外壳采用黄铜材料,内芯为烧结件(由可伐合金板、针与玻璃烧结而成),然后再将内芯与外壳焊接在一起。现有的焊接方法分为以下三类:(1)熔焊;(2)压焊;(3)钎焊。其中熔焊焊接方法被广泛的应用于插座内芯与外壳的连接上。所谓的熔焊,是指在焊接过程中,将焊件接头加热至熔化状态,不加压力完成焊接的方法,焊接时,既要保证插座的防泄漏性,又要保证耐气压差的要求,还要考虑到焊接温度低于玻璃的软化温度及焊接后对插针和插座外壳表面涂覆的影响。以现有的熔焊焊接法根本无法同时兼顾以上要求及影响,因此使焊接后的插座无法承受气压差超过25个大气压的长时间实验,并且插座的防泄漏性能差。
发明内容
本发明的目的在于解决现有技术的不足而提供一种能大大降低插座的生产成本,且能使插座可以承受气压差超过25个大气压的长时间实验,并提高插座防泄漏性能的锡圈熔焊工艺。
本发明的目的是通过如下技术方案来实现的:锡圈熔焊工艺,包括如下工艺步骤:A、烧结件;B、烧结件的表面涂覆;C、将烧结件装入已镀镍的插座外壳;D、将插座放进500℃的箱式电阻炉,保温5分钟;E、取出插座;F、将事先绕好的锡圈放入烧结件与已镀镍插座外壳的配合位置;
本发明的具体生产工艺操作过程:
A、烧结件:将可伐合金制成的插针与可伐板在650~670℃温度条件下,保温5分钟进行氧化处理得到鼠灰色可伐零件后,马上与玻璃绝缘子在950~990℃、保温25分钟的条件下烧结;
B、烧结件的表面涂覆:对烧结件进行镀金或用其他方法进行处理;
C、将烧结件装入已镀镍的插座外壳;
D、将插座放进500℃的箱式电阻炉,保温5分种;
E、取出插座;
F、将事先绕好的锡圈放入烧结件与已镀镍插座外壳的配合位置:锡圈的自熔成液体后向烧结件结合面的四周流入及与插座外壳的镀层“浸润”来密封烧结件与插座外壳的结合面,冷却后起到焊接烧结件与插座外壳的作用。
采用本发明熔焊工艺插座具有如下产品性能:
1)耐气压差:≥25个大气压
2)防护等级:IP67
3)耐电压:4000V
本发明的熔焊工艺利用锡圈的自熔成液体后向烧结件结合面的四周流入及与插座外壳的镀层“浸润”来密封烧结件与插座外壳的结合面,在实施的过程中无需使用任何的助焊剂,不会污染插座的零件表面,大大降低插座的生产成本,使插座不仅可以承受气压差超过25个大气压的长时间实验,且防泄漏性能好。
具体实施方式
实施方式一
将可伐合金制成的插针与可伐板在650℃温度条件下,保温5分钟进行氧化处理得到鼠灰色可伐零件后,马上与玻璃绝缘子在950℃、保温25分钟的条件下烧结;接着对烧结件进行镀金处理;将处理好的烧结件装入已镀镍的插座外壳后,将插座放进500℃的箱式电阻炉,保温5分钟;取出插座;将事先绕好的锡圈放入烧结件与已镀镍插座外壳的配合位置,锡圈自熔成液体后向烧结件结合面的四周流入及与插座外壳的镀层“浸润”来密封烧结件与插座外壳的结合面,冷却后起到焊接烧结件与插座外壳的作用。
实施方式二
将可伐合金制成的插针与可伐板在660℃温度条件下,保温5分钟进行氧化处理得到鼠灰色可伐零件后,马上与玻璃绝缘子在970℃、保温25分钟的条件下烧结;接着对烧结件进行镀金处理;将处理好的烧结件装入已镀镍的插座外壳后,将插座放进500℃的箱式电阻炉,保温5分钟;取出插座;将事先绕好的锡圈放入烧结件与已镀镍插座外壳的配合位置,锡圈自熔成液体后向烧结件结合面的四周流入及与插座外壳的镀层“浸润”来密封烧结件与插座外壳的结合面,冷却后起到焊接烧结件与插座外壳的作用。
实施方式三
将可伐合金制成的插针与可伐板在670℃温度条件下,保温5分钟进行氧化处理得到鼠灰色可伐零件后,马上与玻璃绝缘子在990℃、保温25分钟的条件下烧结;接着对烧结件进行镀金处理;将处理好的烧结件装入已镀镍的插座外壳后,将插座放进500℃的箱式电阻炉,保温5分钟;取出插座;将事先绕好的锡圈放入烧结件与已镀镍插座外壳的配合位置,锡圈自熔成液体后向烧结件结合面的四周流入及与插座外壳的镀层“浸润”来密封烧结件与插座外壳的结合面,冷却后起到焊接烧结件与插座外壳的作用。

Claims (4)

1.插座的锡圈熔焊工艺,其特征在于包括如下步骤:
1)、烧结件:将可伐合金制成的插针与可伐板在650~670℃温度条件下,保温5分钟进行氧化处理得到鼠灰色可伐零件后,马上与玻璃绝缘子在950~990℃、保温25分钟的条件下烧结;
2)、烧结件的表面涂覆:对烧结件进行镀金或用其他方法进行处理;
3)、将烧结件装入已镀镍的插座外壳;
4)、将插座放进500℃的箱式电阻炉,保温5分钟;
5)、取出插座;
6)、将事先绕好的锡圈放入烧结件与已镀镍插座外壳的配合装置:锡圈自熔成液体后向烧结件与插座外壳相结合的结合面的四周流入及与插座外壳的镀层浸润来密封烧结件与插座外壳的结合面。
2.如权利要求1所述的插座的锡圈熔焊工艺,其特征在于:可伐合金制成的插针与可伐板氧化处理温度为650℃,可伐零件与玻璃绝缘子烧结温度为950℃。
3.如权利要求1所述的插座的锡圈熔焊工艺,其特征在于:可伐合金制成的插针与可伐板氧化处理温度为660℃,可伐零件与玻璃绝缘子烧结温度为970℃。
4.如权利要求1所述的插座的锡圈熔焊工艺,其特征在于:可伐合金制成的插针与可伐板氧化处理温度为670℃,可伐零件与玻璃绝缘子烧结温度为990℃。
CN2008102378688A 2008-12-06 2008-12-06 插座的锡圈熔焊工艺 Active CN101745708B (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2008102378688A CN101745708B (zh) 2008-12-06 2008-12-06 插座的锡圈熔焊工艺

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2008102378688A CN101745708B (zh) 2008-12-06 2008-12-06 插座的锡圈熔焊工艺

Publications (2)

Publication Number Publication Date
CN101745708A CN101745708A (zh) 2010-06-23
CN101745708B true CN101745708B (zh) 2011-08-10

Family

ID=42473677

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2008102378688A Active CN101745708B (zh) 2008-12-06 2008-12-06 插座的锡圈熔焊工艺

Country Status (1)

Country Link
CN (1) CN101745708B (zh)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1556544A (zh) * 2003-12-31 2004-12-22 贵研铂业股份有限公司 集成电路用气密封装盖板制备方法
US6845664B1 (en) * 2002-10-03 2005-01-25 The United States Of America As Represented By The Administrator Of National Aeronautics And Space Administration MEMS direct chip attach packaging methodologies and apparatuses for harsh environments
CN201112375Y (zh) * 2007-07-25 2008-09-10 上海飞恩微电子有限公司 半导体器件密封封装的金属底座

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6845664B1 (en) * 2002-10-03 2005-01-25 The United States Of America As Represented By The Administrator Of National Aeronautics And Space Administration MEMS direct chip attach packaging methodologies and apparatuses for harsh environments
CN1556544A (zh) * 2003-12-31 2004-12-22 贵研铂业股份有限公司 集成电路用气密封装盖板制备方法
CN201112375Y (zh) * 2007-07-25 2008-09-10 上海飞恩微电子有限公司 半导体器件密封封装的金属底座

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
朱奇农等.提高金属-玻璃封装集成电路外壳的可靠性途径.《电子产品可靠性与环境试验》.1995,(第5期),19-24. *
沈涪.可伐合金玻璃封接电连接器电镀工艺改进.《电镀与涂饰》.2006,第25卷(第5期),20-23. *

Also Published As

Publication number Publication date
CN101745708A (zh) 2010-06-23

Similar Documents

Publication Publication Date Title
CN105689833A (zh) 一种微电路模块壳体与盖板的钎焊密封封盖方法及结构
CN103706908B (zh) 一种石英加速度计接线柱与连接线的低温焊接工艺方法
CN105127532A (zh) 一种光电子器件管口的封装方法
CN101745708B (zh) 插座的锡圈熔焊工艺
CN205180996U (zh) 一种新型保温杯
CN100562956C (zh) 耐高温的银氧化物触头材料的制造方法
CN204632818U (zh) 一种陶瓷密封电池
CN102410124A (zh) 高可靠密封氧化亚铜半导体电嘴的方法
CN103752969A (zh) 一种插座的锡圈熔焊工艺
CN103192192A (zh) 一种紫铜换热管与管板的焊接结构及其焊接工艺
CN108129037B (zh) 一种钼-玻璃密封绝缘子封接方法
CN103537772B (zh) 金属外壳与封端玻璃的气密性焊接方法
CN104308313B (zh) 一种不锈钢发热管与法兰镍基钎焊工艺
CN102767654A (zh) 一种用波纹弹性套筒来密封焊接管道的方法
CN107394067B (zh) 一种平行结构封接电极及其组装方法
CN202268525U (zh) 一种密封连接器
CN108098095B (zh) 一种避免高压涡轮叶片工艺通道产生钎焊裂纹的工艺方法
CN2162700Y (zh) 无渗漏引出线瓷套
CN104942476A (zh) 一种自钎性钎料及其制备方法
CN204975621U (zh) 一种用于钢管中频加热瞬时液相扩散焊接的氩气保护装置
CN106410212B (zh) 一种钠硫电池正极集流体
CN102148127B (zh) 陶瓷金卤灯电极插入镶嵌式对焊结构
CN201994258U (zh) 陶瓷金卤灯电极插入镶嵌式对焊结构
CN214640898U (zh) 一种用以制备高熔点合金与金属间化合物的真空氩弧焊系统
CN217387020U (zh) 一种直流继电器密封结构

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
EE01 Entry into force of recordation of patent licensing contract

Assignee: Linyi Longli Electronic Co.,Ltd.

Assignor: Gao Wenbin

Contract record no.: 2011370000121

Denomination of invention: Tin ring welding process of receptacle

License type: Exclusive License

Open date: 20100623

Record date: 20110425

C14 Grant of patent or utility model
GR01 Patent grant
EC01 Cancellation of recordation of patent licensing contract

Assignee: Linyi Longli Electronic Co.,Ltd.

Assignor: Gao Wenbin

Contract record no.: 2011370000121

Date of cancellation: 20150916

EE01 Entry into force of recordation of patent licensing contract

Application publication date: 20100623

Assignee: SHANDONG LONGLI ELECTRONIC CO.,LTD.

Assignor: Gao Wenbin

Contract record no.: 2015370000171

Denomination of invention: Tin ring welding process of receptacle

Granted publication date: 20110810

License type: Exclusive License

Record date: 20150922

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Tin ring welding process of receptacle

Effective date of registration: 20191108

Granted publication date: 20110810

Pledgee: Linyi Branch of qishang Bank Co., Ltd

Pledgor: Gao Wenbin

Registration number: Y2019370000087

PE01 Entry into force of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20201124

Granted publication date: 20110810

Pledgee: Linyi Branch of qishang Bank Co.,Ltd.

Pledgor: Gao Wenbin

Registration number: Y2019370000087

PC01 Cancellation of the registration of the contract for pledge of patent right
EC01 Cancellation of recordation of patent licensing contract

Assignee: SHANDONG LONGLI ELECTRONICS Co.,Ltd.

Assignor: Gao Wenbin

Contract record no.: 2015370000171

Date of cancellation: 20210812

EC01 Cancellation of recordation of patent licensing contract
EE01 Entry into force of recordation of patent licensing contract

Application publication date: 20100623

Assignee: SHANDONG LONGLI ELECTRONICS CO.,LTD.

Assignor: Gao Wenbin

Contract record no.: X2021980012266

Denomination of invention: Tin ring fusion welding process of socket

Granted publication date: 20110810

License type: Exclusive License

Record date: 20211112

EE01 Entry into force of recordation of patent licensing contract