CN101733793B - Miscanthus floridulus stalk gluing device and method - Google Patents
Miscanthus floridulus stalk gluing device and method Download PDFInfo
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- CN101733793B CN101733793B CN2009101569729A CN200910156972A CN101733793B CN 101733793 B CN101733793 B CN 101733793B CN 2009101569729 A CN2009101569729 A CN 2009101569729A CN 200910156972 A CN200910156972 A CN 200910156972A CN 101733793 B CN101733793 B CN 101733793B
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- glue
- pair
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- sword
- roller
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- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 12
- 240000003433 Miscanthus floridulus Species 0.000 title claims abstract description 10
- 238000000034 method Methods 0.000 title claims description 22
- 239000003292 glue Substances 0.000 claims abstract description 75
- 239000000463 material Substances 0.000 claims abstract description 27
- 238000005520 cutting process Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 230000035613 defoliation Effects 0.000 claims description 4
- 230000035515 penetration Effects 0.000 claims description 4
- 238000005336 cracking Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 230000004048 modification Effects 0.000 claims description 3
- 238000012986 modification Methods 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 238000003825 pressing Methods 0.000 abstract description 7
- 238000007598 dipping method Methods 0.000 abstract description 6
- 239000007788 liquid Substances 0.000 abstract 2
- 238000004880 explosion Methods 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 238000005470 impregnation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a miscanthus floridulus stalk gluing device, which comprises a machine frame, a motor, a speed regulating and transmission mechanism of the motor, a glue pool (1) and upper and down pressing rollers, wherein the at least five pairs of up and down rollers comprise 1 to 2 pairs of longitudinal cutting rollers (4), a pair of pressing rollers (6), 1 to 3 pairs of pressing rollers (7) and one pair of gluing rollers (8) in turn in a material feeding direction; the diameter of each pair of up and down rollers is 80 to 400 millimeters; the two ends of each roller shaft are provided with elastic devices; a feed gap (5) and a material guide plate (3) are arranged between the adjacent roller surfaces of each pair of up and down rollers; the pressing rollers are arranged in an arc shape; the feed gaps (5) of the head pair of rollers (4) and the tail pair of rollers (8) are exposed from a glue liquid level (2); and the feed gaps (5) of the other pairs of rollers are positioned in glue liquid. The gluing of the miscanthus floridulus stalks by using the device are implemented by the steps of: cutting, pressing and glue seeping; repeated pressure applying, pressure relieving and glue spreading; and glue extruding and returning to the glue pool. Compared with the traditional pressurizing gum dipping in a pressure tank, the device eliminates worries for easy explosion, performs glue application and defibering at the same time, has high efficiency and applies glue deeply, widely and uniformly.
Description
Technical field
The present invention relates to be used in a kind of artificial board process the device and the glue applying method thereof of applying glue.
Background technology
Applying glue in the building board production process is a crucial production link, with regard to the method for applying glue, impregnation, gluing, spray glue are arranged and drench glue etc., and impregnation can divide normal pressure impregnation and pressure glue dipping etc., the pressure glue dipping of prior art is to carry out in special pressurized tank, with glue and treat that the applying glue thing places in the pressurized tank, treats that the applying glue thing is immersed in the glue, cover seal cover supercharging in jar, improve glue to being carried out applying glue by the penetration in the applying glue thing.This pressure glue dipping needs special-purpose pressure vessel, has potential safety hazard, and but pressurized tank is subjected to the limitation of volume, can not once concentrate applying glue in enormous quantities, and work efficiency is not high, and the infiltration of glue is inhomogeneous, can not separate being combed by applying glue thing surface in impregnation again.Especially Caulis Miscanthis floriduli cane, more than the long 2m of bar, the thick 0.5-1.5cm of bar, skin is the cellulosic layer, is rich in wax and siliceous, and the marrow core all is spongiform parenchyma cell structure, Caulis Miscanthis floriduli cane applying glue to this biological structure, the size applicator and the method that adapt to should be arranged with it, at present by retrieval and market survey, do not find relevant report and material object as yet.
Summary of the invention
The technical problem to be solved in the present invention be design a kind of to handle through defoliation, top layer, comb is separated refinement and the Caulis Miscanthis floriduli cane (hereinafter to be referred as awns bar) of modification after handling carries out the apparatus and method of new pressure glue dipping.
The technical scheme that solves this technical problem is: this Miscanthus floridulus stalk gluing device, include frame, motor and speed governing thereof and transmission mechanism, Jiao Chi and last lower compression roller, at least four pairs of said up-down rollers, priority with feedstock direction is a preface, be one to two pair of slitting roll successively, the a pair of roller that hobs, 1-3 is to pressure roller, a pair of plastic squeeze roller, each is to the diameter 80-400mm of up-down rollers, go up or the flexible device in roll shaft two ends of lower roll, be installed in together on the outer frame of Jiao Chi, pressing close to of each up-down rollers has the charging slit between roll surface, there is independent separately discontinuous stock guide the both sides, front and back in this charging slit, the curved arrangement of this up-down rollers of at least four pairs, first charging slit to slitting roll and plastic squeeze roller is exposed on the glue face, and the charging slit of all the other each pair rollers is arranged in glue;
Said the 1st pair of slitting roll roll surface is distributed with around the annular of roll surface and dissects sword, adjacent cutting edge spacing 3-5mm, spacing 1-2mm at the bottom of the adjacent sword, 25 °-60 ° at the contract angle of sword, the high 2-8mm of sword;
Said second pair of slitting roll roll surface is distributed with around the annular of roll surface and dissects sword, its adjacent cutting edge spacing 3-5mm, 45 °-90 ° at the contract angle of sword, the high 2-5mm of sword.
The said roller roll surface that hobs is distributed with around the annular of roll surface and dissects sword, dissects sword spacing 3-6mm, 45 °-90 ° at the contract angle of sword, the high 2-5mm of sword, and each adjacent two annular dissects in the groove between the sword, is distributed with the tooth of vertical arrangement, tooth depth 0.5-1.5mm, tooth top width 2-5mm, spacing 6-15mm;
Said pressure roller roll surface is covered with the tooth of axial distribution, tooth depth 1.5-5mm, tooth top width 2-8mm, spacing 6-20mm;
Said plastic squeeze roller is smooth roll surface.
Carry out the following several procedures of method process of applying glue with this Miscanthus floridulus stalk gluing device:
(1) hob and strike-through: will handle through defoliation, top layer, cane cracking, modification handle after and to be dried to moisture content be that the awns bar material of 4%-15% is layered on the stock guide, then send in first and second pairs of slitting rolls, in the rip cutting of this two roller with exert pressure down, make the more refinement of awns bar, glue enters the marrow core from the top layer broken wall, awns bar material both with the resin starved area of glue navel to material, has increased the penetration of glue to the marrow core again in adding the bloated process of compression and release, improve all even deep and broad degree of applying glue;
(2) repeat to exert pressure, release and even glue: awns bar materials flow line type enters a pair of hobbing in the roller after operation, when exerting pressure, continue rip cutting, tooth thorn in addition, further comb separates the awns bar and ooze on the plastic squeeze side, also not enter the back be the release phase during a pair of pressure roller when awns bar material leaves this roller, the awns bar material of this moment is expanded by compression rebound, produce negative pressure, increase suction, enter pressure roller then glue, repeat that above-mentioned plastic squeeze is otherly oozed, the glue process is inhaled in resilience, and pressure roller has one to three pair, exerts pressure and release repeatedly repeats, and makes applying glue more deep and broad, more even;
(3) plastic squeeze Hui Chi: through to three time of operation exert pressure and release after awns bar materials flow line type enter the smooth plastic squeeze roller of roll surface, extrude the glues that ooze in awns bar material of inhaling more, be recovered into Jiao Chi, applying glue is finished.
Adopt the applying glue of these apparatus and method not have explosive worry, in the time of the applying glue of energy continuous-flow type the awns bar is continued comb and separate refinement than pressure glue dipping with pressurized tank, the work efficiency height, applying glue is even.
Description of drawings
Fig. 1 is this apparatus structure schematic diagram.
Fig. 2-5 is roll surface structural representation (a side-looking, the b master look) figure of four kinds of differential rollers.
The specific embodiment
The present invention is described in further detail below in conjunction with embodiment and with reference to accompanying drawing: with reference to Fig. 1, this Miscanthus floridulus stalk gluing device, include frame, motor and speed governing thereof and transmission mechanism, glue pond 1 and last lower compression roller, it is characterized in that said at least five pairs of the lower compression rollers of going up, priority with feedstock direction is a preface, be one to two pair of slitting roll 4 successively, the a pair of roller 6 that hobs, 1-3 is to pressure roller 7, a pair of plastic squeeze roller 8, each is to the diameter 80-400mm of up-down rollers, go up or the flexible device in roll shaft two ends of lower roll, be installed in together on the frame outside the glue pond 1, pressing close to of each up-down rollers has charging slit 5 between roll surface, there is independent separately discontinuous stock guide 3 both sides, front and back in this charging slit 5, this curved arrangement of last lower compression roller of at least four pairs, first charging slit 5 to slitting roll 4 and plastic squeeze roller 8 is exposed on the glue face 2, and 5 in the charging slit of all the other each pair rollers is dipped in the glue;
With reference to Fig. 2, said the 1st pair is distributed with around the annular of roll surface and dissects sword 9 adjacent cutting edge spacing 3-5mm, spacing 1-2mm at the bottom of the adjacent sword, 25 °-60 ° at the contract angle of sword, the high 2-8mm of sword from cutting roller 4 roll surfaces;
Said second pair of slitting roll 4 roll surface are distributed with around the annular of roll surface and dissect sword 9, adjacent cutting edge spacing 3-5mm, 45 °-90 ° at the contract angle of sword, the high 2-5mm of sword.
With reference to Fig. 3, said roller 6 roll surfaces that hob are distributed with annular agent cutting blade 10 around roll surface, dissect sword spacing 3-6mm, 45 °-90 ° at the contract angle of sword, the high 2-5mm of sword, and in the groove between each adjacent two annular sword, be distributed with the tooth 11 of vertical arrangement, tooth depth 0.5-1.5mm, tooth top width 2-5mm, spacing 6-15mm;
With reference to Fig. 4, said the 4th pair of pressure roller 7 roll surfaces are covered with the tooth 12 of axial distribution, tooth depth 1.5-5mm, tooth top width 2-8mm, spacing 6-20mm;
Said plastic squeeze roller 8 is smooth roll surface, as shown in Figure 5.
Carry out the following several procedures of method process of applying glue with this Miscanthus floridulus stalk gluing device:
(1) hob and strike-through: will handle through defoliation, top layer, the cane cracking, change win handle after and to be dried to moisture content be that the awns bar material of 4%-15% is layered on the stock guide, then send in first and second pairs of slitting rolls, in the rip cutting of this two roller with exert pressure down, make the more refinement of awns bar, glue enters the marrow core from the top layer broken wall, awns bar material had both pressed to glue the resin starved area of material in adding the bloated process of compression and release, increased the penetration of glue to the marrow core again, improved all even deep and broad degree of applying glue;
(2) repeat to exert pressure, release and even glue: awns bar materials flow line type enters a pair of hobbing in the roller after operation 1, when exerting pressure, continue rip cutting, tooth thorn in addition, further comb separates the awns bar and ooze on the plastic squeeze side, also not enter the back be the release phase during a pair of pressure roller when awns bar material leaves this roller, the awns bar material of this moment is expanded by compression rebound, produce negative pressure, increase suction, when entering pressure roller then glue, repeat that above-mentioned plastic squeeze is otherly oozed, the glue process is inhaled in resilience, and pressure roller has one to three pair, exerts pressure and release repeatedly repeats, and makes applying glue more deep and broad, more even;
(3) plastic squeeze Hui Chi: through to three time of operation (2) exert pressure and release after awns bar materials flow line type enter the smooth plastic squeeze roller of roll surface, extrude the glues that ooze in awns bar material of inhaling more, be recovered into Jiao Chi, applying glue is finished.
Claims (2)
1. Miscanthus floridulus stalk gluing device, include frame, motor and speed governing thereof and transmission mechanism, Jiao Chi (1) and up-down rollers, it is characterized in that at least four pairs of said up-down rollers, priority with feedstock direction is a preface, be one to two pair of slitting roll (4) successively, the a pair of roller (6) that hobs, 1-3 is to pressure roller (7), a pair of plastic squeeze roller (8), each is to the diameter 80-400mm of up-down rollers, go up or the flexible device in roll shaft two ends of lower roll, be installed in together on the outer frame of Jiao Chi (1), each up-down rollers press close to have between roll surface charging slit (5), there is independent separately discontinuous stock guide (3) both sides, front and back in this charging slit (5), the curved arrangement of this up-down rollers of at least four pairs, first charging slit (5) to slitting roll (4) and plastic squeeze roller (8) is exposed on the glue face (2), and the charging slit (5) of all the other each pair rollers is arranged in glue;
Said the 1st pair of slitting roll (4) roll surface is distributed with around the annular of roll surface and dissects sword (9), adjacent cutting edge spacing 3-5mm, spacing 1-2mm at the bottom of the adjacent sword, 25 °-60 ° at the contract angle of sword, the high 2-8mm of sword;
Said second pair of slitting roll (4) roll surface is distributed with around the annular of roll surface and dissects sword (9), its adjacent cutting edge spacing 3-5mm, 45 °-90 ° at the contract angle of sword, the high 2-5mm of sword.
Said roller (6) roll surface that hobs is distributed with around the annular of roll surface and dissects sword (10), dissect sword spacing 3-6mm, 5-90 ° at the contract angle of sword, the high 2-5mm of sword, and each adjacent two annular is dissectd in the groove between the sword, is distributed with the tooth (11) of vertical arrangement, tooth depth 0.5-1.5mm, tooth top width 2-5mm, spacing 6-15mm;
Said pressure roller (7) roll surface is covered with the tooth (12) of axial distribution, tooth depth 1.5-5mm, tooth top width 2-8mm, spacing 6-20mm;
Said plastic squeeze roller (8) is smooth roll surface.
2. the method for carrying out applying glue with the described Miscanthus floridulus stalk gluing device of claim 1 is characterized in that through following several procedures:
(1) hob and strike-through: will handle through defoliation, top layer, cane cracking, modification handle after and to be dried to moisture content be that the awns bar material of 4%-15% is layered on the stock guide, then send in first and second pairs of slitting rolls, in the rip cutting of this two roller with exert pressure down, make the more refinement of awns bar, glue enters the marrow core from the top layer broken wall, awns bar material had both pressed to glue the resin starved area of material in adding the bloated process of compression and release, increased the penetration of glue to the marrow core again, improved all even deep and broad degree of applying glue;
(2) repeat to exert pressure, release and even glue: awns bar materials flow line type enters a pair of hobbing in the roller after operation (1), when exerting pressure, continue rip cutting, tooth thorn in addition, further comb separates the awns bar and ooze on the plastic squeeze side, also not enter the back be the release phase during a pair of pressure roller when awns bar material leaves this roller, the awns bar material of this moment is expanded by compression rebound, produce negative pressure, increase suction, when entering pressure roller then glue, repeat that above-mentioned plastic squeeze is otherly oozed, the glue process is inhaled in resilience, and pressure roller has one to three pair, exerts pressure and release repeatedly repeats, and makes applying glue more deep and broad, more even;
(3) plastic squeeze Hui Chi: through to three time of operation (2) exert pressure and release after awns bar materials flow line type enter the smooth plastic squeeze roller of roll surface, extrude the glues that ooze in awns bar material of inhaling more, be recovered into Jiao Chi, applying glue is finished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101569729A CN101733793B (en) | 2009-12-25 | 2009-12-25 | Miscanthus floridulus stalk gluing device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101569729A CN101733793B (en) | 2009-12-25 | 2009-12-25 | Miscanthus floridulus stalk gluing device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101733793A CN101733793A (en) | 2010-06-16 |
| CN101733793B true CN101733793B (en) | 2011-06-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101569729A Expired - Fee Related CN101733793B (en) | 2009-12-25 | 2009-12-25 | Miscanthus floridulus stalk gluing device and method |
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| Country | Link |
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| CN (1) | CN101733793B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| EP2428340B1 (en) * | 2010-09-14 | 2013-06-05 | Brandt Kantentechnik GmbH | Dosing arm kinematics |
| CN104790540B (en) * | 2015-04-30 | 2017-03-01 | 济南一布建材科技有限公司 | Door and window expanding sealing strips and preparation method thereof, preparation facilitiess |
| CN105799034B (en) * | 2016-05-30 | 2018-02-16 | 洪雅竹元科技有限公司 | Bamboo beam autosizing and synchronous roll-in all-in-one |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3631159A1 (en) * | 1986-09-12 | 1988-03-24 | Kloeckner Humboldt Deutz Ag | Large-bale press for cut stalk crop |
| DE19526342A1 (en) * | 1995-07-19 | 1997-01-23 | Nendel Klaus Prof Dr Ing | Process and device for manufacture of highly compacted cylindrical briquettes from root-like materials, e.g straw |
| US6212860B1 (en) * | 1999-07-20 | 2001-04-10 | Hauni Richmond, Inc. | Apparatus for wrapping drinking straws |
| US7147745B1 (en) * | 2006-02-13 | 2006-12-12 | Newcore, L.P. | Bamboo beam and process |
| CN101053970A (en) * | 2007-05-15 | 2007-10-17 | 浙江林学院 | Rod-shape wood bunch automatic positioning spreading method and spreading head |
-
2009
- 2009-12-25 CN CN2009101569729A patent/CN101733793B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3631159A1 (en) * | 1986-09-12 | 1988-03-24 | Kloeckner Humboldt Deutz Ag | Large-bale press for cut stalk crop |
| DE19526342A1 (en) * | 1995-07-19 | 1997-01-23 | Nendel Klaus Prof Dr Ing | Process and device for manufacture of highly compacted cylindrical briquettes from root-like materials, e.g straw |
| US6212860B1 (en) * | 1999-07-20 | 2001-04-10 | Hauni Richmond, Inc. | Apparatus for wrapping drinking straws |
| US7147745B1 (en) * | 2006-02-13 | 2006-12-12 | Newcore, L.P. | Bamboo beam and process |
| CN101053970A (en) * | 2007-05-15 | 2007-10-17 | 浙江林学院 | Rod-shape wood bunch automatic positioning spreading method and spreading head |
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| Publication number | Publication date |
|---|---|
| CN101733793A (en) | 2010-06-16 |
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Granted publication date: 20110615 Termination date: 20121225 |