CN101733186A - Embedded single block hammer crusher system - Google Patents
Embedded single block hammer crusher system Download PDFInfo
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- CN101733186A CN101733186A CN200810203195A CN200810203195A CN101733186A CN 101733186 A CN101733186 A CN 101733186A CN 200810203195 A CN200810203195 A CN 200810203195A CN 200810203195 A CN200810203195 A CN 200810203195A CN 101733186 A CN101733186 A CN 101733186A
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- single block
- hammer crusher
- block hammer
- embedded controller
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Abstract
The invention discloses an embedded single block hammer crusher system, comprising a single block hammer crusher, a sensor and an actuating mechanism which are arranged on the single block hammer crusher, a DCS control system of a whole set of manufacturing lines, an embedded controller and a remote monitoring system connected with the embedded controller, wherein the embedded controller is respectively connected with the sensor, the actuating mechanism and the DCS control system. By the adoption of the embedded controller, the invention is characterized by openness, transportability and cuttability, real-time monitoring can be carried out on the device in the single block hammer crusher, and remote monitoring and remote maintenance can be carried out through the remote monitoring system, thus being capable of effectively managing the single block hammer crusher, prolonging service life and improving service efficiency of the device and the whole production line.
Description
Technical field
The present invention relates to a kind of crusher system, relate in particular to a kind of embedded single block hammer crusher system.
Technical background
Single block hammer crusher (it is broken to be called for short single hammer) generally is used for the cement manufacturing, and its feature is that volume is big, belongs to thin broken machinery, in complete set of cement equipment, need monitor the duty in the broken equipment of single hammer, for example, the bearing during single hammer is broken belongs to vitals, bearing is bigger, diameter has more than 1 meter, and price is also than higher, and the unit price price is more than ten thousand yuan, in complete set of equipments, need monitor the signals such as vibration, displacement, temperature and noise of these parts.How to realize the control centre that is transferred to that field data can be real-time, making operating personnel effectively manage according to data is problem demanding prompt solution of the present invention.
Summary of the invention
The object of the present invention is to provide a kind of embedded single block hammer crusher system, it can be monitored in real time to the equipment in the single block hammer crusher, and can carry out remote monitoring and remote maintenance by long distance control system, single block hammer crusher is effectively managed.
The technical scheme that realizes above-mentioned purpose is: a kind of embedded single block hammer crusher system, comprise single block hammer crusher, be arranged at the sensor on the single block hammer crusher and the DCS control system of executing agency and whole complete manufacturing line, wherein, also comprise an embedded controller and the long distance control system that links to each other with this embedded controller, described embedded controller links to each other with described sensor, executing agency and DCS control system respectively.
Above-mentioned embedded single block hammer crusher system, wherein, described embedded controller comprises the communication module of a delivery status and control data, this communication module is given described long distance control system with state and control data transmission.
Above-mentioned embedded single block hammer crusher system, wherein, described embedded controller also comprises an equipment early warning module that gives the alarm in advance when some parameter has ANOMALOUS VARIATIONS trend.
The invention has the beneficial effects as follows: embedded single block hammer crusher system of the present invention, by using embedded controller, possesses opening, portable, the characteristics that can reduce, and realize remote monitoring and remote maintenance by the communication module in the embedded controller, after exporting by embedded controller, partial data sends the DCS control system of whole complete manufacturing line to, simultaneously, utilize the equipment early warning module on the controller, when having ANOMALOUS VARIATIONS trend, some parameter gives the alarm in advance, rather than handle again after waiting for the generation of breaking down unusually, thereby the life-span of raising equipment and whole production line and service efficiency.
Description of drawings
Fig. 1 is the structural representation of embedded single block hammer crusher system of the present invention.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing.
See also Fig. 1, there is shown a kind of embedded single block hammer crusher system of the present invention, comprise single block hammer crusher 1, be arranged at sensor 2 and executing agency 3 on the single block hammer crusher 1, and the DCS control system 6 (distribution type control system) of whole complete manufacturing line, also comprise an embedded controller 4 and the long distance control system 5 that links to each other with this embedded controller 4, embedded controller 4 respectively with sensor 2, executing agency 3 and DCS control system 6 link to each other, and embedded controller 4 can adopt X86 embedded system hardware and Embedded operating system.
Embedded controller 4 comprises the communication module 41 of a delivery status and control data, this communication module 41 is given long distance control system 5 with state and control data transmission, also comprises an equipment early warning module 42 that gives the alarm in advance when some parameter has ANOMALOUS VARIATIONS trend.
Operation principle: the state of each parts of single block hammer crusher 1 enters embedded controller 4 after gathering by sensor 2, after exporting by embedded controller 4, partial data sends the DCS control system 6 of whole complete manufacturing line to, simultaneously, give long distance control system 5 by communication module 41 delivery status and control data.Equipment early warning module 42 on the embedded controller 4 gives the alarm when some parameter has ANOMALOUS VARIATIONS trend in advance, rather than handles after waiting for the generation of breaking down unusually again, thus the life-span of raising equipment and whole production line and frequency of utilization.
Below embodiment has been described in detail the present invention in conjunction with the accompanying drawings, and those skilled in the art can make the many variations example to the present invention according to the above description.Thereby some details among the embodiment should not constitute limitation of the invention, and the scope that the present invention will define with appended claims is as protection scope of the present invention.
Claims (3)
1. embedded single block hammer crusher system, comprise single block hammer crusher, be arranged at the sensor on the single block hammer crusher and the DCS control system of executing agency and whole complete manufacturing line, it is characterized in that, also comprise an embedded controller and the long distance control system that links to each other with this embedded controller, described embedded controller links to each other with described sensor, executing agency and DCS control system respectively.
2. embedded single block hammer crusher system according to claim 1, it is characterized in that, described embedded controller comprises the communication module of a delivery status and control data, and this communication module is given described long distance control system with state and control data transmission.
3. embedded single block hammer crusher system according to claim 1 is characterized in that, described embedded controller also comprises an equipment early warning module that gives the alarm in advance when some parameter has ANOMALOUS VARIATIONS trend.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2008102031954A CN101733186B (en) | 2008-11-21 | 2008-11-21 | Single block hammer crusher system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2008102031954A CN101733186B (en) | 2008-11-21 | 2008-11-21 | Single block hammer crusher system |
Publications (2)
Publication Number | Publication Date |
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CN101733186A true CN101733186A (en) | 2010-06-16 |
CN101733186B CN101733186B (en) | 2011-11-09 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2008102031954A Expired - Fee Related CN101733186B (en) | 2008-11-21 | 2008-11-21 | Single block hammer crusher system |
Country Status (1)
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CN (1) | CN101733186B (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101958935A (en) * | 2010-10-20 | 2011-01-26 | 广州数控设备有限公司 | MiniGUI-based remote monitoring system and method of embedded controller |
CN102764688A (en) * | 2012-07-19 | 2012-11-07 | 衢州美安普矿山机械有限公司 | Control system of cone crusher and overload protection method of control system |
CN102847602A (en) * | 2011-06-27 | 2013-01-02 | 上海震旦办公设备有限公司 | Paper shredder control system responsive to touch-sensitive element |
CN102950061A (en) * | 2012-11-14 | 2013-03-06 | 中联重科股份有限公司 | Method, equipment and system for treating kitchen waste |
CN103908988A (en) * | 2014-03-21 | 2014-07-09 | 鞍钢集团矿业公司 | Cone crusher intelligent control system and control method thereof |
CN104888928A (en) * | 2015-06-01 | 2015-09-09 | 遵义市立新机械有限责任公司 | Real-time optimization control method of integrated crusher colony |
CN105772152A (en) * | 2016-05-24 | 2016-07-20 | 安徽宜留电子科技有限公司 | Device of double-geared roller crusher for preventing plate hammer from being worn |
CN110147079A (en) * | 2019-04-25 | 2019-08-20 | 浙江中液机械设备有限公司 | A kind of DCS central control system for movable crusher |
CN111515011A (en) * | 2020-06-11 | 2020-08-11 | 张鑫锋 | Remote automatic start-stop system and method for flour mill |
CN115090378A (en) * | 2022-08-26 | 2022-09-23 | 启东市春晨机械有限公司 | Abnormal vibration monitoring and early warning method for hammer head rotor of metal crusher |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2118586U (en) * | 1991-11-08 | 1992-10-14 | 沈阳电力机械研究所 | Control arrangement for crusher |
AU772066B2 (en) * | 1999-02-25 | 2004-04-08 | Tata Consultancy Services Limited | Method and apparatus of manufacturing cement |
CN1126069C (en) * | 1999-09-02 | 2003-10-29 | 深圳市中兴通讯股份有限公司 | Method for implementing universal alarm, monitor and processing |
FI109722B (en) * | 2001-03-23 | 2002-09-30 | Metso Minerals Tampere Oy | A method for monitoring the condition of crusher bearings and a crusher |
JP2007229625A (en) * | 2006-03-01 | 2007-09-13 | Takuma Co Ltd | Overload prevention device of crusher |
-
2008
- 2008-11-21 CN CN2008102031954A patent/CN101733186B/en not_active Expired - Fee Related
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101958935A (en) * | 2010-10-20 | 2011-01-26 | 广州数控设备有限公司 | MiniGUI-based remote monitoring system and method of embedded controller |
CN101958935B (en) * | 2010-10-20 | 2013-01-16 | 广州数控设备有限公司 | MiniGUI-based remote monitoring system and method of embedded controller |
CN102847602A (en) * | 2011-06-27 | 2013-01-02 | 上海震旦办公设备有限公司 | Paper shredder control system responsive to touch-sensitive element |
CN102764688A (en) * | 2012-07-19 | 2012-11-07 | 衢州美安普矿山机械有限公司 | Control system of cone crusher and overload protection method of control system |
CN102950061A (en) * | 2012-11-14 | 2013-03-06 | 中联重科股份有限公司 | Method, equipment and system for treating kitchen waste |
CN103908988A (en) * | 2014-03-21 | 2014-07-09 | 鞍钢集团矿业公司 | Cone crusher intelligent control system and control method thereof |
CN104888928A (en) * | 2015-06-01 | 2015-09-09 | 遵义市立新机械有限责任公司 | Real-time optimization control method of integrated crusher colony |
CN104888928B (en) * | 2015-06-01 | 2017-11-21 | 遵义市立新机械有限责任公司 | A kind of integrated disintegrating machine cluster method for real-time optimization control |
CN105772152A (en) * | 2016-05-24 | 2016-07-20 | 安徽宜留电子科技有限公司 | Device of double-geared roller crusher for preventing plate hammer from being worn |
CN110147079A (en) * | 2019-04-25 | 2019-08-20 | 浙江中液机械设备有限公司 | A kind of DCS central control system for movable crusher |
CN111515011A (en) * | 2020-06-11 | 2020-08-11 | 张鑫锋 | Remote automatic start-stop system and method for flour mill |
CN115090378A (en) * | 2022-08-26 | 2022-09-23 | 启东市春晨机械有限公司 | Abnormal vibration monitoring and early warning method for hammer head rotor of metal crusher |
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Granted publication date: 20111109 Termination date: 20161121 |