CN111515011A - Remote automatic start-stop system and method for flour mill - Google Patents

Remote automatic start-stop system and method for flour mill Download PDF

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Publication number
CN111515011A
CN111515011A CN202010531565.8A CN202010531565A CN111515011A CN 111515011 A CN111515011 A CN 111515011A CN 202010531565 A CN202010531565 A CN 202010531565A CN 111515011 A CN111515011 A CN 111515011A
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stop device
module
equipment
ware
stops
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张鑫锋
于伟宾
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C25/00Control arrangements specially adapted for crushing or disintegrating

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  • Food Science & Technology (AREA)
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Abstract

The invention relates to a long-distance automatic start-stop system and a method of a flour mill.A device access module has an output end connected with an input end of a controller module, the controller module is connected with an internet of things gateway module, the internet of things gateway module is connected with a device cloud platform module, the device cloud platform module is connected with a Uweb application module, the Uweb application module is connected with a networked long-distance monitoring device, the long-distance monitoring device is connected with the controller module through the internet, and the output end of the controller module is connected with the input end of the device access module; even if equipment operation bad information appears, even if the supervision administrator is not at the job site, the equipment bad information such as misoperation also can be processed quickly and even in the period, the whole service life of the equipment cannot be influenced, and the phenomenon of equipment damage is avoided.

Description

Remote automatic start-stop system and method for flour mill
Technical Field
The invention relates to a remote automatic start-stop system and method for a flour mill.
Background
The milling machine is a mechanical equipment that grinds the material to powder, and at present, in the use of milling machine, there is following technical problem: traditional milling equipment is when the operation, and the bad problem of equipment operation that leads to by the maloperation often can appear, and some less of these bad problems, but the milling machine that operates under bad condition for a long time can appear equipment overload operation or idle running, leads to the whole life-span of milling machine to reduce in the long term. In order to eliminate the adverse effect, a commonly adopted solution is to implement field supervision by a manager on a construction field or monitor the equipment by using an industrial network at a near end, once the equipment has an adverse operation condition, the supervisor can implement judgment on the adverse effect according to data fed back when the equipment is in operation, and when the adverse effect most easily affects the operation safety of the equipment, the adverse effect is eliminated by adopting a mode of stopping the equipment. After the impact is removed, the device is run at power-on. The above method has certain disadvantages, which are collectively expressed as: firstly, a supervision manager cannot carry out supervision operation around a construction site for 24 hours, so that a certain blind period exists in equipment monitoring, the supervision manager cannot supervise and supervise the whole parameters of the equipment in the blind period, if improper operation occurs in the blind period, the whole service life of the equipment is influenced, and even the equipment is damaged in serious cases. Secondly, a supervision manager often goes on a business trip, the overall monitoring of the equipment is in an unattended state during the business trip, the manager cannot realize effective monitoring of the equipment state remotely, cannot obtain the overall parameter setting of the equipment operation timely, cannot realize start-stop operation of the equipment operation state remotely, and can only implement field control through telephone or video communication; thirdly, when a supervision manager does not supervise on site, when the operation of the equipment is in a bad condition, the equipment cannot be processed in time, if a processing mode that the equipment is shut down when the bad operation condition occurs is adopted, the construction progress is certainly influenced, in the bad condition, some small problems can be avoided by adopting a mode of operation without shutting down, therefore, the shutdown or startup operation must be implemented by depending on the judgment of the manager, if the management supervisor cannot obtain the real-time feedback of the information, reasonable judgment operation cannot be timely carried out on the elimination of the bad influence, the current equipment does not have the capability of self-judgment and influence elimination, and therefore, a plurality of inconveniences are brought.
Therefore, aiming at the problems, the system and the method for remotely and automatically starting and stopping the flour mill are produced, which have the advantages of simple structure, convenience in operation, high working and operating efficiency, high intelligent degree, contribution to prolonging the service life of the host, implementation of efficient supervision and protection on the host, capability of automatically responding to adverse effects, implementation of active or passive starting and stopping of equipment operation, convenience for a manager to remotely respond and process according to prompt information, simplicity and easiness in operation, and wide market prospect.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the remote automatic start-stop system and the method for the flour mill, which have the advantages of simple structure, convenience in operation, high working and running efficiency, high intelligent degree, convenience in prolonging the service life of the host, implementation of efficient supervision and protection on the host, capability of self-coping with adverse effects, implementation of active or passive start-stop equipment operation, convenience for a manager to perform remote coping processing according to prompt information, simplicity and easiness in operation, and aims to overcome the defects in the prior art.
The technical scheme of the invention is realized as follows: the utility model provides a long-range automatic system that stops that opens of milling machine, includes equipment access module, the output of equipment access module be connected with the input of controller module, the controller module is connected with thing networking gateway module, thing networking gateway module is connected with equipment cloud platform module, equipment cloud platform module is connected with Uweb application module, Uweb application module is connected with the remote monitoring equipment of networking, remote monitoring equipment is connected through the internet with the controller module, the output of controller module is connected with the input of equipment access module.
The equipment access module comprises an air compressor start-stop device, a bucket elevator start-stop device, a pulse dust collector start-stop device, a bin start-stop device, a discharge valve start-stop device, a clinker auger start-stop device, an electric control cabinet analysis start-stop device, a material selecting machine start-stop device, an induced draft fan start-stop device, a milling host start-stop device, a screw feeder start-stop device, a hammer crusher start-stop device and a powder collecting device start-stop device, wherein the air compressor start-stop device, the bucket elevator start-stop device, the pulse dust collector start-stop device, the bin start-stop device, the discharge valve start-stop device, the clinker auger start-stop device, the material selecting machine start-stop device, the induced draft fan start-stop device, the milling host start-stop device, the screw feeder start-stop device, the hammer crusher start-stop device and the powder collecting device start-stop device are respectively installed on the, The sorter, the draught fan, the crocus host computer, the screw feeder, on hammer crusher and the corresponding position of powder collector, the air compressor machine opens and stops the ware, the bucket elevator opens and stops the ware, the pulse dust collector opens and stops the ware, the feed bin opens and stops the ware, the discharge valve opens and stops the ware, the grog screw feeder opens and stops the ware, automatically controlled cabinet analysis opens and stops the ware, the sorter opens and stops the ware, the draught fan opens and stops the ware, the crocus host computer opens and stops the ware, the screw feeder opens and stops the ware, hammer crusher opens and stops ware and collect and all through two-way control circuit electric connection between ware start-.
The air compressor machine open and stop the ware, the bucket elevator opens and stops the ware, pulse dust collector opens and stops the ware, the feed bin opens and stops the ware, the discharge valve opens and stops the ware, the grog screw feeder opens and stops the ware, automatically controlled cabinet analysis opens and stops the ware, the material selection machine opens and stops the ware, the draught fan opens and stops the ware, the crocus host computer opens and stops the ware, hammer crusher opens and stops ware and collect powder ware and open and stop the ware and all open and stop the ware and insert module both way connection through wired or wireless connection's mode and equipment, equipment inserts the mode that the module passes through wired connection and is connected with controller module both way, controller module is connected with thing allies oneself with gateway module through wired connection's mode, thing allies oneself with gateway module and internet intercommunication, the internet is linked together with equipment cloud platform.
The remote monitoring equipment consists of a desktop computer, a notebook computer, a mobile phone end, a tablet end and a handheld end, wherein the desktop computer, the notebook computer, the mobile phone end, the tablet end and the handheld end are all connected with the equipment cloud platform module through the Uweb application module.
A start-stop method of the remote automatic start-stop system of the flour mill comprises the following steps: firstly, an air compressor start-stop device, a bucket elevator start-stop device, a pulse dust collector start-stop device, a bin start-stop device, a discharge valve start-stop device, a clinker auger start-stop device, an electric control cabinet analysis start-stop device, a material selecting machine start-stop device, an induced draft fan start-stop device, a grinding host start-stop device, a screw feeder start-stop device, a hammer crusher start-stop device and a powder collecting device start-stop device are connected with an equipment access module through a bidirectional control line in a wireless or wired connection mode, the equipment access module is connected with the controller module in a wired connection mode in a bidirectional mode, the controller module is connected with an Internet gateway module in a wired connection mode, the Internet gateway module is communicated with the Internet, an equipment cloud platform connected with the equipment cloud platform module is constructed on the Internet, a remote monitoring device logs in the equipment cloud platform module through a Uweb application module, and remote monitoring of equipment access module information is realized through the, when equipment bad information feedback takes place for equipment in the equipment access module, this information passes through controller module and uploads to thing networking gateway module, is uploaded to equipment cloud platform module by thing networking gateway module again, and remote monitoring equipment realizes opening of equipment through two kinds of processing methods after receiving equipment bad information, and first kind of mode is: the user implements the processing of stopping or starting the operation of the equipment by a manual processing mode, the processing signal is sent to the controller module through the remote monitoring equipment, and the controller module controls the equipment access module to realize the starting or stopping operation of the corresponding start-stop device; the second way is: the software installed in the remote monitoring equipment is used for processing the shutdown or startup operation of the application equipment, the processing signal is sent to the controller module through the remote monitoring equipment, and the controller module controls the equipment access module to realize the startup or shutdown operation of the corresponding start-stop device.
The login mode of the Uweb application module for logging in the equipment cloud platform module is an IP (Internet protocol) port-added login mode.
The invention has the following positive effects: this product simple structure, convenient operation, the defect of the long-range operation of opening of starting of lack after having solved traditional mesh grinding equipment bad information acceptance when operation, the supervision administrator does not need 24 hours to implement the supervision operation around the job site, even equipment bad information of operation appears, even the supervision administrator is not at the job site, the bad information of equipment such as misoperation also can obtain quick and even processing in this period appears, can not lead to the whole life of equipment to receive the influence, the emergence of the equipment damage phenomenon has been avoided. Secondly, when the supervision manager can not perform all-dimensional on-site supervision on a construction site, the whole monitoring of the equipment can still be mastered by the supervision manager, and the handling work can be performed according to the prompt of bad information, so that the starting and stopping operation of the running state of the equipment at a remote distance is realized, and the phenomena of blocked running of the equipment or influenced construction period and the like caused by unsmooth communication are avoided; when a supervision manager supervises on the spot, when the equipment runs in a bad condition, the remote start-stop operation of the equipment can be realized by the two processing modes of manually starting and stopping the equipment by the manager and automatically analyzing the start-stop equipment by software, the processing mode can be prevented from being stopped due to all mechanized processing, the processing modes are flexible and diverse, the phenomenon that the short-term operation is influenced by the short-term operation is avoided, some short-term problems can be avoided by adopting the mode of non-stop operation, the two modes of judgment and automatic stop-start by the manager are fully combined, and the reasonable judgment and processing operation on the elimination of the bad influence can be timely performed.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the system of the present invention.
FIG. 2 is a partial schematic view of the system of the present invention.
FIG. 3 is a second schematic diagram of a partial structure of the system of the present invention.
Detailed Description
As shown in fig. 1, 2 and 3, a long-range automatic system that opens and stops of milling machine, including equipment access module, the output of equipment access module be connected with the input of controller module, the controller module is connected with thing allies oneself with gateway module, thing allies oneself with gateway module and is connected with equipment cloud platform module, equipment cloud platform module is connected with Uweb application module, Uweb application module is connected with the remote monitoring equipment of networking, remote monitoring equipment is connected through the internet with the controller module, the output of controller module is connected with the input of equipment access module and is connected. The equipment access module comprises an air compressor start-stop device, a bucket elevator start-stop device, a pulse dust collector start-stop device, a bin start-stop device, a discharge valve start-stop device, a clinker auger start-stop device, an electric control cabinet analysis start-stop device, a material selecting machine start-stop device, an induced draft fan start-stop device, a milling host start-stop device, a screw feeder start-stop device, a hammer crusher start-stop device and a powder collecting device start-stop device, wherein the air compressor start-stop device, the bucket elevator start-stop device, the pulse dust collector start-stop device, the bin start-stop device, the discharge valve start-stop device, the clinker auger start-stop device, the material selecting machine start-stop device, the induced draft fan start-stop device, the milling host start-stop device, the screw feeder start-stop device, the hammer crusher start-stop device and the powder collecting device start-stop device are respectively installed on the, The sorter, the draught fan, the crocus host computer, the screw feeder, on hammer crusher and the corresponding position of powder collector, the air compressor machine opens and stops the ware, the bucket elevator opens and stops the ware, the pulse dust collector opens and stops the ware, the feed bin opens and stops the ware, the discharge valve opens and stops the ware, the grog screw feeder opens and stops the ware, automatically controlled cabinet analysis opens and stops the ware, the sorter opens and stops the ware, the draught fan opens and stops the ware, the crocus host computer opens and stops the ware, the screw feeder opens and stops the ware, hammer crusher opens and stops ware and collect and all through two-way control circuit electric connection between ware start-.
The air compressor machine open and stop the ware, the bucket elevator opens and stops the ware, pulse dust collector opens and stops the ware, the feed bin opens and stops the ware, the discharge valve opens and stops the ware, the grog screw feeder opens and stops the ware, automatically controlled cabinet analysis opens and stops the ware, the material selection machine opens and stops the ware, the draught fan opens and stops the ware, the crocus host computer opens and stops the ware, hammer crusher opens and stops ware and collect powder ware and open and stop the ware and all open and stop the ware and insert module both way connection through wired or wireless connection's mode and equipment, equipment inserts the mode that the module passes through wired connection and is connected with controller module both way, controller module is connected with thing allies oneself with gateway module through wired connection's mode, thing allies oneself with gateway module and internet intercommunication, the internet is linked together with equipment cloud platform. The remote monitoring equipment consists of a desktop computer, a notebook computer, a mobile phone end, a tablet end and a handheld end, wherein the desktop computer, the notebook computer, the mobile phone end, the tablet end and the handheld end are all connected with the equipment cloud platform module through the Uweb application module.
A start-stop method of the remote automatic start-stop system of the flour mill comprises the following steps: firstly, an air compressor start-stop device, a bucket elevator start-stop device, a pulse dust collector start-stop device, a bin start-stop device, a discharge valve start-stop device, a clinker auger start-stop device, an electric control cabinet analysis start-stop device, a material selecting machine start-stop device, an induced draft fan start-stop device, a grinding host start-stop device, a screw feeder start-stop device, a hammer crusher start-stop device and a powder collecting device start-stop device are connected with an equipment access module through a bidirectional control line in a wireless or wired connection mode, the equipment access module is connected with the controller module in a wired connection mode in a bidirectional mode, the controller module is connected with an Internet gateway module in a wired connection mode, the Internet gateway module is communicated with the Internet, an equipment cloud platform connected with the equipment cloud platform module is constructed on the Internet, a remote monitoring device logs in the equipment cloud platform module through a Uweb application module, and remote monitoring of equipment access module information is realized through the, when equipment bad information feedback takes place for equipment in the equipment access module, this information passes through controller module and uploads to thing networking gateway module, is uploaded to equipment cloud platform module by thing networking gateway module again, and remote monitoring equipment realizes opening of equipment through two kinds of processing methods after receiving equipment bad information, and first kind of mode is: the user implements the processing of stopping or starting the operation of the equipment by a manual processing mode, the processing signal is sent to the controller module through the remote monitoring equipment, and the controller module controls the equipment access module to realize the starting or stopping operation of the corresponding start-stop device; the second way is: the software installed in the remote monitoring equipment is used for processing the shutdown or startup operation of the application equipment, the processing signal is sent to the controller module through the remote monitoring equipment, and the controller module controls the equipment access module to realize the startup or shutdown operation of the corresponding start-stop device. The login mode of the Uweb application module for logging in the equipment cloud platform module is an IP (Internet protocol) port-added login mode.
During specific operation, when the bad information feedback of equipment takes place for equipment in the equipment access module, this information passes through controller module and uploads to thing networking gateway module, is uploaded to equipment cloud platform module by thing networking gateway module again, and remote monitoring equipment receives equipment bad information after, realizes opening of equipment through two kinds of processing methods and stops the operation, and first kind mode is: a user carries out the stopping or starting operation of the equipment in a manual processing mode, a processing signal is sent to the controller module through remote monitoring equipment, the controller module controls an air compressor start-stop device, a bucket elevator start-stop device, a pulse dust collector start-stop device, a bin start-stop device, a discharge valve start-stop device, a clinker auger start-stop device, an electric control cabinet analysis start-stop device, a material selector start-stop device, an induced draft fan start-stop device, a grinding host start-stop device, a spiral feeder start-stop device, a hammer crusher start-stop device and a powder collector start-stop device, and the starting or stopping operation of the corresponding start-stop devices is realized; the second way is: utilize the software of installation in the remote monitoring equipment to the processing of the shutdown or the start-up operation of application equipment, this processing signal sends to the controller module through remote monitoring equipment, by controller module control air compressor machine start-stop ware, bucket elevator start-stop ware, pulse dust collector start-stop ware, feed bin start-stop ware, discharge valve start-stop ware, grog screw feeder start-stop ware, automatically controlled cabinet analysis start-stop ware, material selection machine start-stop ware, draught fan start-stop ware, crocus host computer start-stop ware, spiral feeder start-stop ware, hammer crusher start-stop ware and powder collector start-stop ware, realize opening or stopping operation of corresponding start-stop ware.
The normal starting sequence of the equipment is as follows: the device comprises an air compressor start-stop device, a pulse dust collector start-stop device, a storage bin start-stop device, a selection draught fan start-stop device, a grinding host start-stop device, a spiral feeding machine start-stop device, a bucket elevator start-stop device, a discharge valve start-stop device and a clinker auger start-stop device. Device shutdown sequence: the device comprises a spiral feeder start-stop device, a milling host start-stop device, a selection draught fan start-stop device, a clinker auger start-stop device, a discharge valve start-stop device, a bucket elevator start-stop device, a pulse dust collector start-stop device, a storage bin start-stop device and an air compressor start-stop device.
The foregoing is directed to preferred embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the protection scope of the technical solution of the present invention.

Claims (6)

1. The utility model provides a long-range automatic system that stops that opens of milling machine, includes equipment access module, its characterized in that: the output end of the equipment access module is connected with the input end of the controller module, the controller module is connected with the internet of things gateway module, the internet of things gateway module is connected with the equipment cloud platform module, the equipment cloud platform module is connected with the Uweb application module, the Uweb application module is connected with networked remote monitoring equipment, the remote monitoring equipment is connected with the controller module through the internet, and the output end of the controller module is connected with the input end of the equipment access module.
2. Remote automatic start-stop system for mills according to claim 1, characterized in that: the equipment access module comprises an air compressor start-stop device, a bucket elevator start-stop device, a pulse dust collector start-stop device, a bin start-stop device, a discharge valve start-stop device, a clinker auger start-stop device, an electric control cabinet analysis start-stop device, a material selecting machine start-stop device, an induced draft fan start-stop device, a milling host start-stop device, a screw feeder start-stop device, a hammer crusher start-stop device and a powder collecting device start-stop device, wherein the air compressor start-stop device, the bucket elevator start-stop device, the pulse dust collector start-stop device, the bin start-stop device, the discharge valve start-stop device, the clinker auger start-stop device, the material selecting machine start-stop device, the induced draft fan start-stop device, the milling host start-stop device, the screw feeder start-stop device, the hammer crusher start-stop device and the powder collecting device start-stop device are respectively installed on the, The sorter, the draught fan, the crocus host computer, the screw feeder, on hammer crusher and the corresponding position of powder collector, the air compressor machine opens and stops the ware, the bucket elevator opens and stops the ware, the pulse dust collector opens and stops the ware, the feed bin opens and stops the ware, the discharge valve opens and stops the ware, the grog screw feeder opens and stops the ware, automatically controlled cabinet analysis opens and stops the ware, the sorter opens and stops the ware, the draught fan opens and stops the ware, the crocus host computer opens and stops the ware, the screw feeder opens and stops the ware, hammer crusher opens and stops ware and collect and all through two-way control circuit electric connection between ware start-.
3. Remote automatic start-stop system for mills according to claim 2, characterized in that: the air compressor machine open and stop the ware, the bucket elevator opens and stops the ware, pulse dust collector opens and stops the ware, the feed bin opens and stops the ware, the discharge valve opens and stops the ware, the grog screw feeder opens and stops the ware, automatically controlled cabinet analysis opens and stops the ware, the material selection machine opens and stops the ware, the draught fan opens and stops the ware, the crocus host computer opens and stops the ware, hammer crusher opens and stops ware and collect powder ware and open and stop the ware and all open and stop the ware and insert module both way connection through wired or wireless connection's mode and equipment, equipment inserts the mode that the module passes through wired connection and is connected with controller module both way, controller module is connected with thing allies oneself with gateway module through wired connection's mode, thing allies oneself with gateway module and internet intercommunication, the internet is linked together with equipment cloud platform.
4. A mill remote automatic start-stop system according to claim 1 or 3, characterized in that: the remote monitoring equipment consists of a desktop computer, a notebook computer, a mobile phone end, a tablet end and a handheld end, wherein the desktop computer, the notebook computer, the mobile phone end, the tablet end and the handheld end are all connected with the equipment cloud platform module through the Uweb application module.
5. A method for starting and stopping a remote automatic start and stop system for a mill according to claim 2, characterized in that the method for starting and stopping is as follows: firstly, an air compressor start-stop device, a bucket elevator start-stop device, a pulse dust collector start-stop device, a bin start-stop device, a discharge valve start-stop device, a clinker auger start-stop device, an electric control cabinet analysis start-stop device, a material selecting machine start-stop device, an induced draft fan start-stop device, a grinding host start-stop device, a screw feeder start-stop device, a hammer crusher start-stop device and a powder collecting device start-stop device are connected with an equipment access module through a bidirectional control line in a wireless or wired connection mode, the equipment access module is connected with the controller module in a wired connection mode in a bidirectional mode, the controller module is connected with an Internet gateway module in a wired connection mode, the Internet gateway module is communicated with the Internet, an equipment cloud platform connected with the equipment cloud platform module is constructed on the Internet, a remote monitoring device logs in the equipment cloud platform module through a Uweb application module, and remote monitoring of equipment access module information is realized through the, when equipment bad information feedback takes place for equipment in the equipment access module, this information passes through controller module and uploads to thing networking gateway module, is uploaded to equipment cloud platform module by thing networking gateway module again, and remote monitoring equipment realizes opening of equipment through two kinds of processing methods after receiving equipment bad information, and first kind of mode is: the user implements the processing of stopping or starting the operation of the equipment by a manual processing mode, the processing signal is sent to the controller module through the remote monitoring equipment, and the controller module controls the equipment access module to realize the starting or stopping operation of the corresponding start-stop device; the second way is: the software installed in the remote monitoring equipment is used for processing the shutdown or startup operation of the application equipment, the processing signal is sent to the controller module through the remote monitoring equipment, and the controller module controls the equipment access module to realize the startup or shutdown operation of the corresponding start-stop device.
6. An automatic start-stop method for a remote automatic start-stop system of a mill according to claim 5, characterized in that: the login mode of the Uweb application module for logging in the equipment cloud platform module is an IP (Internet protocol) port-added login mode.
CN202010531565.8A 2020-06-11 2020-06-11 Remote automatic start-stop system and method for flour mill Pending CN111515011A (en)

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CN109277147A (en) * 2018-01-18 2019-01-29 上海云统创申智能科技有限公司 A kind of intelligent vertical flour mill with remote monitoring function
CN208512754U (en) * 2018-06-21 2019-02-19 河南黎明重工科技股份有限公司 Carry the intelligent environment protection process units for preparing powder of long-range monitoring function
CN208969464U (en) * 2018-10-23 2019-06-11 杭州邦维流体技术有限公司 A kind of embedded on off controller with remote monitoring function
CN212418282U (en) * 2020-06-11 2021-01-29 张鑫锋 Remote automatic start-stop system of flour mill

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