CN105032594A - Intelligent control system for stone-crushing and sand-making machine - Google Patents

Intelligent control system for stone-crushing and sand-making machine Download PDF

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CN105032594A
CN105032594A CN201510597180.0A CN201510597180A CN105032594A CN 105032594 A CN105032594 A CN 105032594A CN 201510597180 A CN201510597180 A CN 201510597180A CN 105032594 A CN105032594 A CN 105032594A
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conveyer
main frame
feed
oscillating feeder
rubble sand
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CN105032594B (en
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吴世瑞
潘旭昌
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SHAOGUAN HELI HEAVY INDUSTRY MACHINERY Co Ltd
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SHAOGUAN HELI HEAVY INDUSTRY MACHINERY Co Ltd
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Abstract

The invention relates to an intelligent control system for a stone-crushing and sand-making machine. The intelligent control system for the stone-crushing and sand-making machine comprises a control center, and the control center is connected with a whole system of the stone-crushing and sand-making machine and controls all devices of the stone-crushing and sand-making system to work simultaneously; the control center is connected with the Internet and a remote controller to conduct real-time monitoring on the equipment of the whole stone-crushing and sand-making system, and meanwhile, the control center has two startup control modes, namely, a manual adjustment mode and an automatic adjustment mode. The frequency conversion technology is adopted, the rotor speed and the discharging granularity are automatically adjusted, and the requirements for crushing stone with different hardness and making sand are met; the feed quantity is automatically adjusted, full-load work of a main machine is guaranteed, and the stone-crushing and sand-making yield is over 200% of that of a vertical-type impact sand-making machine under the same main machine motor power; monitoring is conducted on the Internet through a computer or a mobile phone, and remote monitoring operations are achieved.

Description

A kind of intelligence control system for rubble sand machine
Technical field
The invention belongs to rubble Sand-making machinery technical field, relate to a kind of intelligence control system for rubble sand machine.
Background technology
Existing disintegrating machine, the building stones supply in rubble process, host computer control, Belt Conveying, sandstone sieve grade in process and at least need 4 people's compounding practices, just can guarantee the normal operation of each plant equipment; For realizing the balanced production of each plant equipment, feed quantity must be regulated in time, regulate the disposal ability of each plant equipment, need the common compounding practice of each post personnel, because disintegrating machine is operationally far away at a distance of tens meters between large, the post of noise, each post personnel need high pitch to shout, and are difficult to timely cooperation; The building stones size of input disintegrating machine, building stones hardness are among constantly changing, every block building stones required broken time is also just different, manual operation is needed to control feed time and feed quantity, due to manual operation often postpone, for avoiding building stones card machine, damage that putty causes and trouble, generally control feed quantity in about 70% of plant equipment production capacity, efficiency is low; Existing crusher rotor rotating speed, it is the fixed rotating speed that manufacturing firm sets by rule of thumb before dispatching from the factory, due to reality drop into broken building stones size, building stones hardness is different and is among continuous change, need different rotor speed ability broken (if fixed rotating speed setting is too fast, run into softer, more crisp building stones, easily break into powder, building stones resource wasted too much by powder; Fixed rotating speed setting is too slow, and run into more tough, harder building stones not yet broken and discharge, need repeatedly fragmentation can be broken into finished product, the disposable yield rate be broken into is low, and energy consumption waste is large); All a large amount of dust can be produced in rubble process, due to traditional habit, the overwhelming majority does not carry out dust and receives except process (dust flies upward contaminated air naturally) or adopt the depositing dust that adds water, and the easy loss of bar after building stones add water, cost increase, and building stones fragility reduces, rubble decrease in yield; The stone sand made adopts washing mostly, waste water resource, the sewage natural discharge of generation, contaminated environment.
China's application disintegrating machine rubble nearly 40 years, had also once carried out a lot of research and improvement, but all carried out around disintegrating machine itself.Breaking patterns improves, and what developed formation has: jaw crusher (Complex put squash type broken), hammer mill (paddle type mill is broken), impact breaker (impacting type is broken), cone crusher (stinging pressure type fragmentation), relative rolling type disintegrating machine (two spreading formula of rolling is broken), vertically rush formula disintegrating machine (centrifugal impact is broken) etc.; The improvement (as changed breakup mode, strengthening disintegrating machine build, expanded motor power) etc. that production capacity is carried out, but still employing is single breaking patterns.
In a word, the rubble sand apparatus for production line efficiency of traditional operation, control model is low, energy consumption is large.
Summary of the invention
In order to overcome the above-mentioned shortcoming of prior art, the invention provides a kind of intelligence control system for rubble sand machine, it adopts converter technique, self-regulating rotary rotor speed, automatically adjusts material granularity, meets the rubble of different hardness building stones, sand demand processed; Automatic adjustment inlet amount, guarantee that main frame is operated at full capacity, rubble sand output is that equal main motor power stands and rushes more than 200% of formula aggregate reclaiming machine, also apply Video Supervision Technique and Internet technology simultaneously, intelligent control platform current state is sent to internet, monitored by computer or mobile phone on the internet, realize remote monitoring activities, realize internet+.
The technical solution adopted for the present invention to solve the technical problems is: a kind of intelligence control system for rubble sand machine, and control centre includes power switch, central controller, voltage-stabilized power supply, control signal converter, variable-frequency governor, current detecting and transmitter, A.C. contactor, motor overload device, relay, DVR, high-definition camera, display device, change-over switch, knob and instrument.This control centre and whole rubble sand machine system are connected simultaneously, and can control each equipment of rubble sand system carries out work, realize being connected with internet and remote controller simultaneously, monitor in real time whole rubble sand system equipment, this control centre has manual adjustment mode and automatic shaping modes two kinds start control model simultaneously.
First described control centre is connected with oscillating feeder, jaw crusher, jaw crusher is connected with major ingredient conveyer again, major ingredient conveyer is connected with feed bin again, and run-of-pit is transported to feed bin by major ingredient conveyer after being transported to jaw crushing crusher machine by oscillating feeder.When jaw crusher current of electric exceedes 90% of full-load current, programmed by central controller and automatically turn down oscillating feeder vibrating motor frequency by frequency converter, reduce feed quantity, guaranteeing jaw crusher security of operation, when jaw crusher electric current lower than full-load current 90% time, to be programmed by central controller and by frequency converter automatic adjustment height oscillating feeder vibrating motor frequency, increase feed, vibrating motor frequency ceiling is 50HZ, guarantee main frame security of operation, this control centre receives again except device is connected respectively with rubble sand machine host and numerical control dust, this main frame is then connected with discharge conveyer again and sends in discharge conveyer by building stones good for fragmentation, discharge conveyer is then connected with vibrating screener again, by vibrating screener, building stones are screened, be not broken into the building stones of finished product and the good finished product building stones of fragmentation are transported to feed bin and finished product by the returning charge conveyer and finished product conveyer that are provided with sensing belt conveyer scale respectively, wherein the another and feed bin of returning charge conveyer is connected, feed bin is then connected with oscillating feeder, the oscillating feeder other end is then connected with feed conveyor, this feed conveyor is then connected through balanced feed appliance and main frame and building stones is sent into main frame fragmentation.
Described control centre is another to be connected with remote controller and internet, thus realization is by remote controller and conputer controlled.
Described main frame comprises rubble sand machine, impact breaker, cone crusher, vertical impact sand machine and hammer mill.
Main frame current monitoring is transferred to control centre thus realizes the real-time monitoring to main frame by described main frame.
Described sensing belt conveyer scale is connected with control centre respectively, thus the design parameter of not broken building stones and broken good finished product building stones is sent to place of control centre carries out programmed process and display.
Described oscillating feeder is another to be connected with control centre, thus controls oscillating feeder vibration frequency by control centre, adjustment feed quantity.
Described manual adjustment mode start process is: open power switch → switching main frame rotating → open hand switch, selects arbitrarily a certain equipment to start shooting, more manually starts respectively sequentially: major ingredient conveyer → jaw crusher → oscillating feeder; Finished product conveyer and returning charge conveyer → vibrating screener, discharge conveyer and numerical control dust are received except device → rubble sand main frame → balanced feed appliance → feed conveyor → feed oscillating feeder.
Described automatic shaping modes start process is respectively: open power switch → manually boot: major ingredient conveyer → jaw crusher → oscillating feeder; Switching main frame rotating → open automatic switch (automatically starting by sequence: finished product conveyer and returning charge conveyer → vibrating screener, discharge conveyer and numerical control dust are received except device → rubble sand main frame → balanced feed appliance → feed conveyor → feed oscillating feeder).
Described Auto On Mod is at rubble sand machine duration of work, the ratio of the doses of crushed stone that the non-crushed stone doses detected according to sensing belt conveyer scale and sensing belt conveyer scale detect, to be programmed by central controller and by frequency converter self-regulating rotary rotor speed, change discharging-material size, when the non-crushed stone doses that sensing belt conveyer scale detects exceedes broken finished product amount of stone 35% or 50% of the detection of sensing belt conveyer scale, programmed by central controller and heighten rotor speed by frequency converter automatic adjustment height main motor frequency, should be noted: electric machine frequency ceiling is 60HZ, guarantee main frame security of operation, when the non-crushed stone doses that sensing belt conveyer scale detects is less than broken finished product amount of stone 35% or 50% of the detection of sensing belt conveyer scale, programmed by central controller and automatically turn down main motor frequency by frequency converter and turn down rotor speed, meeting the rubble of different hardness building stones, sand demand processed, simultaneously according to main motor electric current, programmed by central controller and automatically regulate oscillating feeder amplitude by frequency converter, change feed quantity.When main motor electric current exceedes 90% of full-load current, programmed by central controller and automatically turn down oscillating feeder vibrating motor frequency by frequency converter, reduce feed quantity, guaranteeing main frame security of operation; When main frame electric current lower than full-load current 90% time, programmed by central controller and by frequency converter automatic adjustment height oscillating feeder vibrating motor frequency, increase feed (vibrating motor frequency ceiling is 50HZ, guarantees main frame security of operation); When main frame electric current lower than full-load current 80% time, automatic-prompting under feeding and cumulative time that programming count is under feeding; When main frame electric current lower than continuous time of full-load current 60% more than 5 minutes, by central controller controls autostop.And work state information current for central controller can be sent to internet, monitored by computer or mobile phone on the internet.When stopping the work of rubble sand machine, select manual mode to start shooting, manual mode must be selected to shut down; Select that automatic mode is started shooting, automatic mode must be selected to shut down (comprise internet shutdown): automatic shutdown, timing shutdown or select emergency cutoff, remote-control closedown, its concrete operations are as follows:
Manual shutdown: select arbitrarily a certain equipment to shut down.Manually close down oscillating feeder → jaw crusher → major ingredient conveyer respectively sequentially again; Close down feed oscillating feeder → feed conveyor → balanced feed appliance → rubble sand main frame → discharge conveyer, vibrating screener and numerical control dust more in order to receive except device → finished product conveyer and returning charge conveyer → closedown power switch.Close hand switch, all devices shuts down simultaneously;
Automatic shutdown: first manually close down oscillating feeder → jaw crusher → major ingredient conveyer; Close automatic switch (automatically closing down feed oscillating feeder → feed conveyor → balanced feed appliance → rubble sand main frame → discharge conveyer, vibrating screener and numerical control dust sequentially to receive except device → finished product conveyer and returning charge conveyer) → then manual-lock power switch again;
Timing shutdown: according to the downtime preset, then automatically start automatic shutdown;
Emergency cutoff: close emergency cutoff switch, all devices is shut down simultaneously at once.There is catastrophic discontinuityfailure in equipment, during for avoiding larger infringement, can adopt emergency cutoff;
Remote-control closedown: operate shutdown on a remote control, will start emergency cutoff.
The invention has the beneficial effects as follows: adopt converter technique, self-regulating rotary rotor speed, automatically adjust material granularity, meet the rubble of different hardness building stones, sand demand processed; Automatic adjustment inlet amount, guarantees that main frame is operated at full capacity, and rubble sand output is that equal main motor power vertical impacts more than 200% of sand machine processed; Apply Video Supervision Technique and Internet technology, intelligent control platform current state be sent to internet, monitored by computer or mobile phone on the internet, realize remote monitoring activities, realize internet+; Simultaneously can hostdown show abort situation in automatic checkout system, improve failture evacuation speed.
Accompanying drawing explanation
Fig. 1 is present system control flow chart;
Fig. 2 is the present invention's automatic shaping modes starting procedure figure;
Fig. 3 is automatic shutdown flow chart of the present invention;
Fig. 4 is emergency shutdown flow chart.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
See Fig. 1 ~ Fig. 4, for an intelligence control system for rubble sand machine, control centre comprises: power switch, central controller, voltage-stabilized power supply, control signal converter, variable-frequency governor, current detecting and transmitter, A.C. contactor, motor overload device, relay, DVR, high-definition camera, display device, change-over switch, knob and instrument.This control centre and whole rubble sand machine system are connected simultaneously, and can control each equipment of rubble sand system carries out work, realize being connected with internet and remote controller simultaneously, monitor in real time whole rubble sand system equipment, this control centre's tool is provided with manual adjustment mode and automatic shaping modes two kinds start operation control model simultaneously.
First described control centre is connected with oscillating feeder, jaw crusher, and jaw crusher is connected with major ingredient conveyer again, and major ingredient conveyer is connected with feed bin again.Run-of-pit is transported to feed bin by major ingredient conveyer after being transported to jaw crushing crusher machine by oscillating feeder.When jaw crusher current of electric exceedes 90% of full-load current, programmed by central controller and automatically turn down oscillating feeder vibrating motor frequency by frequency converter, reduce feed quantity, guaranteeing jaw crusher security of operation; When jaw crusher electric current lower than full-load current 90% time, programmed by central controller and by frequency converter automatic adjustment height oscillating feeder vibrating motor frequency, increase feed (vibrating motor frequency ceiling is 50HZ, guarantees main frame security of operation).
Described control centre receives except device is connected respectively with rubble sand machine host and numerical control dust, this main frame is then connected with discharge conveyer again and sends in discharge conveyer by finished product building stones good for fragmentation, discharge conveyer is then connected with vibrating screener again, by vibrating screener, building stones are screened, be not broken into the building stones of finished product and the good finished product building stones of fragmentation are transported to feed bin and finished product by the returning charge conveyer and finished product conveyer that are provided with sensing belt conveyer scale respectively, wherein the another and feed bin of returning charge conveyer is connected, feed bin is then connected with oscillating feeder, the oscillating feeder other end is then connected with feed conveyor, this feed conveyor is then connected through balanced feed appliance and main frame and building stones is sent into main frame fragmentation.
Described control centre is another to be connected with remote controller and internet, thus realization is by remote controller and conputer controlled.
Main frame current monitoring is transferred to control centre thus realizes the real-time monitoring to main frame by described main frame.
Described sensing belt conveyer scale is connected with control centre respectively, thus the design parameter of the building stones and broken good finished product building stones that are not broken into finished product is sent to place of control centre carries out programmed process and display.
Described oscillating feeder is another to be connected with control centre, thus controls oscillating feeder vibration frequency, adjustment feed quantity by control centre.
Described manual adjustment mode start process is: open power switch → switching main frame rotating → open hand switch, selects arbitrarily a certain equipment to start shooting, more manually starts respectively sequentially: major ingredient conveyer → jaw crusher → oscillating feeder; Finished product conveyer and returning charge conveyer → vibrating screener, discharge conveyer and numerical control dust are received except device → rubble sand main frame → balanced feed appliance → feed conveyor → feed oscillating feeder.
Described automatic shaping modes start process is respectively: open power switch → manually boot: major ingredient conveyer → jaw crusher → oscillating feeder; Switching main frame rotating → open automatic switch, (automatically starting sequentially: finished product conveyer and returning charge conveyer → vibrating screener, discharge conveyer and numerical control dust are received except device → rubble sand main frame → balanced feed appliance → feed conveyor → feed oscillating feeder).
Described Auto On Mod is at rubble sand machine duration of work, the ratio of the doses of crushed stone that the non-crushed stone doses detected according to sensing belt conveyer scale and sensing belt conveyer scale detect, to be programmed by central controller and by frequency converter self-regulating rotary rotor speed, change discharging-material size, when the non-crushed stone doses that sensing belt conveyer scale detects exceedes broken finished product amount of stone 35% or 50% of the detection of sensing belt conveyer scale, programmed by central controller and heighten rotor speed by frequency converter automatic adjustment height main motor frequency, should be noted: electric machine frequency ceiling is 60HZ, guarantee main frame security of operation, when the non-crushed stone doses that sensing belt conveyer scale detects is less than broken finished product amount of stone 35% or 50% of the detection of sensing belt conveyer scale, programmed by central controller and automatically turn down main motor frequency by frequency converter and turn down rotor speed, meeting the rubble of different hardness building stones, sand demand processed, simultaneously according to main motor electric current, programmed by central controller and automatically regulate oscillating feeder amplitude by frequency converter, change feed quantity.When main motor electric current exceedes 90% of full-load current, programmed by central controller and automatically turn down oscillating feeder vibrating motor frequency by frequency converter, reduce feed quantity, guaranteeing main frame security of operation; When main frame electric current lower than full-load current 90% time, programmed by central controller and by frequency converter automatic adjustment height oscillating feeder vibrating motor frequency, increase feed (vibrating motor frequency ceiling is 50HZ, guarantees main frame security of operation); When main frame electric current lower than full-load current 80% time, automatic-prompting under feeding and cumulative time that programming count is under feeding; When main frame electric current lower than continuous time of full-load current 60% more than 5 minutes, by central controller controls autostop.And work state information current for central controller can be sent to internet, monitored by computer or mobile phone on the internet.When stopping the work of rubble sand machine, select manual mode to start shooting, manual mode must be selected to shut down; Select that automatic mode is started shooting, automatic mode must be selected to shut down (comprise internet shutdown): automatic shutdown, timing shutdown or select emergency cutoff, remote-control closedown, its concrete operations are as follows:
Manual shutdown: select arbitrarily a certain equipment to shut down.Manually close down oscillating feeder → jaw crusher → major ingredient conveyer respectively sequentially again; Close down feed oscillating feeder → feed conveyor → balanced feed appliance → rubble sand main frame → discharge conveyer, vibrating screener and numerical control dust more in order to receive except device → finished product conveyer and returning charge conveyer → closedown power switch.Close hand switch, all devices shuts down simultaneously;
Automatic shutdown: first manually close down oscillating feeder → jaw crusher → major ingredient conveyer; Close automatic switch (automatically closing down feed oscillating feeder → feed conveyor → balanced feed appliance → rubble sand main frame → discharge conveyer, vibrating screener and numerical control dust sequentially to receive except device → finished product conveyer and returning charge conveyer) → then manual-lock power switch again;
Timing shutdown: according to the downtime preset, then automatically start automatic shutdown;
Emergency cutoff: close emergency cutoff switch, all devices is shut down simultaneously at once.There is catastrophic discontinuityfailure in equipment, during for avoiding larger infringement, can adopt emergency cutoff;
Remote-control closedown: operate shutdown on a remote control, will start emergency cutoff.
The present invention adopts converter technique, self-regulating rotary rotor speed, automatically adjusts material granularity, meets the rubble of different hardness building stones, sand demand processed; Automatic adjustment inlet amount, guarantees that main frame is operated at full capacity, and rubble sand output is that equal main motor power stands and rushes more than 200% of formula aggregate reclaiming machine; Apply Video Supervision Technique and Internet technology, intelligent control platform current state be sent to internet, monitored by computer or mobile phone on the internet, realize remote monitoring activities, realize internet+; Simultaneously can hostdown show abort situation in automatic checkout system, improve failture evacuation speed.

Claims (10)

1. for an intelligence control system for rubble sand machine, it is characterized in that: control centre includes power switch, central controller, voltage-stabilized power supply, control signal converter, variable-frequency governor, current detecting and transmitter, A.C. contactor, motor overload device, relay, DVR, high-definition camera, display device, change-over switch, knob and instrument;
This control centre and whole rubble sand machine system are connected simultaneously, and can control each equipment of rubble sand system carries out work, realize being connected with internet and remote controller simultaneously, monitor in real time whole rubble sand system equipment, this control centre has manual adjustment mode and automatic shaping modes two kinds start control model simultaneously.
2. as claimed in claim 1 for the intelligence control system of rubble sand machine, it is characterized in that: first described control centre is connected with oscillating feeder, jaw crusher, jaw crusher is connected with major ingredient conveyer again, major ingredient conveyer is connected with feed bin again, and run-of-pit is transported to feed bin by major ingredient conveyer after being transported to jaw crushing crusher machine by oscillating feeder;
When jaw crusher current of electric exceedes 90% of full-load current, programmed by central controller and automatically turn down oscillating feeder vibrating motor frequency by frequency converter, reduce feed quantity, guaranteeing jaw crusher security of operation, when jaw crusher electric current lower than full-load current 90% time, programmed by central controller and by frequency converter automatic adjustment height oscillating feeder vibrating motor frequency, increase feed, vibrating motor frequency ceiling is 50HZ, guarantees main frame security of operation, control centre receives again except device is connected respectively with rubble sand machine host and numerical control dust, this main frame is then connected with discharge conveyer again and sends in discharge conveyer by building stones good for fragmentation, discharge conveyer is then connected with vibrating screener again, by vibrating screener, building stones are screened, be not broken into the building stones of finished product and the good finished product building stones of fragmentation are transported to feed bin and finished product by the returning charge conveyer and finished product conveyer that are provided with sensing belt conveyer scale respectively, wherein the another and feed bin of returning charge conveyer is connected, feed bin is then connected with oscillating feeder, the oscillating feeder other end is then connected with feed conveyor, this feed conveyor is then connected through balanced feed appliance and main frame and building stones is sent into main frame fragmentation.
3. as claimed in claim 1 for the intelligence control system of rubble sand machine, it is characterized in that: described control centre is another to be connected with remote controller and internet, thus realization is by remote controller and conputer controlled.
4. as claimed in claim 1 for the intelligence control system of rubble sand machine, it is characterized in that: described main frame comprises rubble sand machine, impact breaker, cone crusher, vertical impact sand machine and hammer mill.
5. as claimed in claim 1 for the intelligence control system of rubble sand machine, it is characterized in that: main frame current monitoring is transferred to control centre thus realizes the real-time monitoring to main frame by described main frame.
6. as claimed in claim 1 for the intelligence control system of rubble sand machine, it is characterized in that: described sensing belt conveyer scale is connected with control centre respectively, thus the design parameter of not broken building stones and broken good finished product building stones is sent to place of control centre carries out programmed process and display.
7. as claimed in claim 1 for the intelligence control system of rubble sand machine, it is characterized in that: described oscillating feeder is another to be connected with control centre, thus controls oscillating feeder vibration frequency by control centre, adjustment feed quantity.
8. as claimed in claim 1 for the intelligence control system of rubble sand machine, it is characterized in that: described manual adjustment mode start process is: open power switch → switching main frame rotating → open hand switch, the a certain equipment of any selection is started shooting, more manually starts respectively sequentially: major ingredient conveyer → jaw crusher → oscillating feeder; Finished product conveyer and returning charge conveyer → vibrating screener, discharge conveyer and numerical control dust are received except device → rubble sand main frame → balanced feed appliance → feed conveyor → feed oscillating feeder.
9. as claimed in claim 1 for the intelligence control system of rubble sand machine, it is characterized in that: described automatic shaping modes start process is respectively: open power switch → manually boot: major ingredient conveyer → jaw crusher → oscillating feeder; Switching main frame rotating → open automatic switch automatically to start by sequence: finished product conveyer and returning charge conveyer → vibrating screener, discharge conveyer and numerical control dust are received except device → rubble sand main frame → balanced feed appliance → feed conveyor → feed oscillating feeder.
10. as claimed in claim 1 for the intelligence control system of rubble sand machine, it is characterized in that: described Auto On Mod is at rubble sand machine duration of work, the ratio of the doses of crushed stone that the non-crushed stone doses detected according to sensing belt conveyer scale and sensing belt conveyer scale detect, to be programmed by central controller and by frequency converter self-regulating rotary rotor speed, change discharging-material size, when the non-crushed stone doses that sensing belt conveyer scale detects exceedes broken finished product amount of stone 35% or 50% of the detection of sensing belt conveyer scale, programmed by central controller and heighten rotor speed by frequency converter automatic adjustment height main motor frequency, should be noted: electric machine frequency ceiling is 60HZ, guarantee main frame security of operation, when the non-crushed stone doses that sensing belt conveyer scale detects is less than broken finished product amount of stone 35% or 50% of the detection of sensing belt conveyer scale, programmed by central controller and automatically turn down main motor frequency by frequency converter and turn down rotor speed, meeting the rubble of different hardness building stones, sand demand processed, simultaneously according to main motor electric current, programmed by central controller and automatically regulate oscillating feeder amplitude by frequency converter, change feed quantity,
When main motor electric current exceedes 90% of full-load current, programmed by central controller and automatically turn down oscillating feeder vibrating motor frequency by frequency converter, reduce feed quantity, guaranteeing main frame security of operation; When main frame electric current lower than full-load current 90% time, programmed by central controller and by frequency converter automatic adjustment height oscillating feeder vibrating motor frequency, increase feed, vibrating motor frequency ceiling is 50HZ, guarantees main frame security of operation; When main frame electric current lower than full-load current 80% time, automatic-prompting under feeding and cumulative time that programming count is under feeding; When main frame electric current lower than continuous time of full-load current 60% more than 5 minutes, by central controller controls autostop, and work state information current for central controller can be sent to internet, monitored by computer or mobile phone on the internet, when stopping the work of rubble sand machine, select manual mode to start shooting, manual mode must be selected to shut down; Select that automatic mode is started shooting, automatic mode must be selected to shut down (comprise internet shutdown): automatic shutdown, timing shutdown or select emergency cutoff, remote-control closedown, its concrete operations are as follows:
Manual shutdown: select arbitrarily a certain equipment to shut down, more manually close down oscillating feeder → jaw crusher → major ingredient conveyer respectively sequentially; Closing down feed oscillating feeder → feed conveyor → balanced feed appliance → rubble sand main frame → discharge conveyer, vibrating screener and numerical control dust more in order receives except device → finished product conveyer and returning charge conveyer → closedown power switch;
Close hand switch, all devices shuts down simultaneously;
Automatic shutdown: first manually close down oscillating feeder → jaw crusher → major ingredient conveyer; Close automatic switch again and automatically close down feed oscillating feeder → feed conveyor → balanced feed appliance → rubble sand main frame → discharge conveyer, vibrating screener and numerical control dust receipts sequentially except device → finished product conveyer and returning charge conveyer → then manual-lock power switch;
Timing shutdown: according to the downtime preset, then automatically start automatic shutdown;
Emergency cutoff: close emergency cutoff switch, all devices is shut down simultaneously at once, and catastrophic discontinuityfailure appears in equipment, during for avoiding larger infringement, can adopt emergency cutoff;
Remote-control closedown: operate shutdown on a remote control, will start emergency cutoff.
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CN112044578A (en) * 2019-06-05 2020-12-08 西安瑞德宝尔智能科技有限公司 Control method and controller of feeding machine
CN110844517A (en) * 2019-12-12 2020-02-28 宁夏埃德曼自动化设备有限公司 Belt conveyor belt starting and stopping control system and control method in any sequence
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CN112718222A (en) * 2020-12-03 2021-04-30 南昌矿山机械有限公司 Intelligent wind pressure control method for positive pressure dustproof system of hydraulic cone crusher
CN112774849A (en) * 2020-12-24 2021-05-11 中国水利水电第九工程局有限公司 Automatic frequency conversion regulation and control method for vertical shaft type crusher
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