CN108480016A - The efficient rubble sand production technology of factory's formula environment-protecting intelligent - Google Patents
The efficient rubble sand production technology of factory's formula environment-protecting intelligent Download PDFInfo
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- CN108480016A CN108480016A CN201810208354.3A CN201810208354A CN108480016A CN 108480016 A CN108480016 A CN 108480016A CN 201810208354 A CN201810208354 A CN 201810208354A CN 108480016 A CN108480016 A CN 108480016A
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- belt feeder
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- building stones
- sand
- grain sizes
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
- B02C2023/165—Screen denying egress of oversize material
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Disintegrating Or Milling (AREA)
Abstract
The present invention relates to a kind of efficient rubble sand production technologies of factory's formula environment-protecting intelligent, are divided into the processes such as broken oversize rock material, the broken and processed sand of middle block of building stones and the adjusting of finished sand continuous grading；The rubble sand facility of a whole set of production line is placed in factory by it, among uncontrollable factor is placed in controllable environment, is realized the remarkable results such as safe efficient, low energy consumption, zero blowdown, nil waste, is produced the high standard sand material needed for national big construction item.
Description
Technical field
The invention belongs to mine gravel Sand-making machinery technical fields, and it is efficiently broken to be related to a kind of factory's formula environment-protecting intelligent
Sand production technology made of stones.
Background technology
Mining machinery industry Innovation Input is few since reform and opening-up, scope of the enterprise is small, the technological element of a product is low, covets
Host yield, host the more does the more big, and disruptive technology is less, remains in traditional mechanical mode.Specifically have the following problems：
First, rubble Sand-making machinery causes sand material manufacturing enterprise made still using traditional theory of mechanics and technique
Finished sand generally existing powder and gill shape are exceeded, emery dust detaches, continuous grading is not up to standard and other issues, influence strong concrete
Degree and infrastructure project quality, cannot meet the requirement of national Large-scale Project Construction.Often there is highway ceaselessly to repair, building is difficult
To resist six grades or more earthquakes.
Second is that sand material manufacturing enterprise takes open outdoor production, flying dust pollution caused by rubble sand is big
Compression ring border；Meanwhile to reduce the powder containing quantity of finished sand, generally finished sand is washed, and cause contaminated wastewater water environment.
Third, rubble Sand-making machinery still takes manual control pattern, low production efficiency, high energy consumption, security risk more.
Fourth, washing finished sand not only waste water resource, and a large amount of powder is caused to become mud with sewage discharging, wave
Take ore resource, does not meet the target of national development conservation-minded society.
Invention content
In order to overcome the disadvantages mentioned above of the prior art, the present invention to provide a kind of efficient rubble sand life of factory's formula environment-protecting intelligent
Production. art, the rubble sand facility of a whole set of production line is placed in factory by it, real among uncontrollable factor is placed in controllable environment
The remarkable results such as existing safe efficient, low energy consumption, zero blowdown, nil waste, produce the high standard needed for national big construction item
Sand material.
The technical solution adopted by the present invention to solve the technical problems is：A kind of efficient rubble sand of factory's formula environment-protecting intelligent
Production technology is divided into the processes such as broken oversize rock material, the broken and processed sand of middle block of building stones and the adjusting of finished sand continuous grading；
Building stones enter numerical control batcher 1, and numerical control batcher 1 send oversize rock material to jaw crusher 1, by fritter building stones and mud
Soil is sent by belt feeder 1 to vibrating screen 1, and vibrating screen 1 is sent building stones to vibrating screen 2,3 by belt feeder 3 after excluding soil,
Middle soil is sent by belt feeder 4 to finished product bin；Jaw crusher 1 is sent by belt feeder 2 to batcher after being crushed boulder
2, relatively large building stones are sent into jaw crusher 2 by batcher 2, and smaller piece building stones and 2 broken building stones of jaw crusher are together
It is sent to vibrating screen 2,3 by belt feeder 5；Vibrating screen 2,3 screens out smaller building stones and is sent to No. 1 feed bin by belt feeder 8；Vibration
Sieve 2,3 screens out larger building stones and is sent to gyratory crusher by belt feeder 6, and the building stones after cone crushing pass through belt
Machine 9 is sent to No. 1 feed bin.Building stones are sent by belt feeder 10 to novel numerical control impact crusher by the numerical control batcher of No. 1 feed bin
1,2, novel numerical control impact crusher 1,2 send building stones by belt feeder 11 to vibrating screen 4,5, vibrating screen 4,5 after broken, shaping
It will be greater than the building stones of 31.5mm grain sizes and send No. 1 feed bin back to by belt feeder 12 being crushed shaping again, vibrating screen 4,5 is by 20-
31.5mm grain sizes building stones are sent to finished product bin by belt feeder 13 or are sent to No. 2 feed bin sand by belt feeder 15, belt feeder 20；
Vibrating screen 4,5 will be less than 20mm grain sizes building stones and be sent to block clearing sieve 1,2 by belt feeder 14, and building stones are screened out 0- by block clearing sieve 1,2
4mm grain sizes sand, 4-12mm grain sizes stone are young, the young three kinds of finished products of 12-20mm grain sizes stone, and wherein 0-4mm grain sizes sand passes through belt feeder 16
It send to emery dust grading and adjusts machine；Two kinds of 4-12mm grain sizes, 12-20mm grain sizes building stones are sent respectively by belt feeder 17,18 to finished product
Feed bin is sent by belt feeder 20 to No. 2 feed bin sand.By No. 2 feed bins numerical control batcher by building stones by belt feeder 21 send to
Environmental protection and energy saving mix breaking sand making machine, and environmental protection and energy saving, which mix breaking sand making machine, to pass through belt feeder 22 after building stones aggregate reclaiming
It send to block clearing sieve 3,4, building stones are screened out 0-5mm grain sizes sand, 5-12mm grain sizes stone son, 12-20mm grain sizes stone son by block clearing sieve 3,4
Three kinds of finished products, wherein 0-5mm grain sizes sand are sent to emery dust grading by belt feeder 16 and adjust machine；5-12mm grain sizes, 12-20mm grain sizes
Two kinds of building stones are sent respectively to finished product bin by belt feeder 17,18 or are sent to No. 2 feed bin sand by belt feeder 20.Block clearing sieve 1,
2 screenings are sent to the sand of emery dust grading adjusting machine 0-4mm grain sizes and 3,4 screening of block clearing sieve and send to emery dust grading and adjust 0-5mm, machine
The sand of diameter, by being sent to finished product bin by belt feeder 19 after grading machine adjusting powder amount, puddling.Each finished product bin is led to by underground entrucking
Road carries out automatic loading transport by numerical control batcher.
Impact breaker, vibrating screen, block clearing sieve, sand making machine configure in workshop, in underground entrucking channel and workshop
There is associated numerical control dust to receive and remove device, dust receives the ashes stored up except device, storage is delivered to by tube-type spiral conveyer
Ashes is packed into bulk cement tanker by underground entrucking channel and transported by powder tank.
The positive effect of the present invention：First, a whole set of production technology and equipments facility is arranged in the workshop of a sealing,
Novel numerical control impact breaker in workshop, vibrating screen, block clearing sieve, environmental protection and energy saving mix breaking sand making machine be both provided with and its
The numerical control dust being connected, which is received, removes device.Production technology is separated into left and right two parts and three, underground entrucking channel region in workshop,
Aerial inspection glazing channel is equipped between production technology or so two parts and in the manipulation of aerial inspection glazing channel one end
The heart.In workshop room, underground entrucking channel be both provided with numerical control dust receive remove device.Form host equipment and factory indoor two-stage in factory
Depression dust-removing, the outer of dust is not raised completely.Finished product grain size is adjustable, powder amount is controllable, thus the powder amount of finished product grain it is not exceeded,
It is not required to wash, without sewage discharge, to avoid dust or contaminated wastewater environment.Second is that whole set process flow is compiled by computer
Journey realizes intelligent control, automatically keeps host and operate at full capacity, reach high efficiency production.Third, by intelligent control, it is automatic to adjust
Section finished product grain size automatically controls powder amount, arbitrarily adjusts each specification finished product sand material yield, finished product sand material by collide shaping,
Finished product sand material like cube, no-station pole canopy, free from flaw, gill shape is few, rate containing powder is low, sand material continuous grading is up to standard, it is ensured that mixed
Solidifying soil intensity and infrastructure project quality.Fourth, carrying out remote monitoring by intelligence intelligent control and by internet, avoid manually existing
Security risk caused by the operation of field.Fifth, oversize rock material uses two-stage jaw crusher broken with fashion of extrusion, generated powder
Seldom, raw material availability 100%.Sixth, each specification finished product sand material is by underground entrucking channel, by the number of each specification finished product bin
It controls batcher and carries out entrucking, substitute artificial forklift entrucking, improve entrucking efficiency, reduce entrucking cost.
Description of the drawings
Fig. 1 is schematic structural view of the invention；
Fig. 2 is present invention process flow chart；
Fig. 3 dust collections store transport courses figure.
Specific implementation mode
The present invention is further described with reference to the accompanying drawings and embodiments.
Referring to Fig. 1 and Fig. 2, the efficient rubble sand production technology of a kind of factory's formula environment-protecting intelligent, be divided into oversize rock material it is broken,
The processes such as the broken and processed sand of middle block of building stones and the adjusting of finished sand continuous grading；
Building stones enter numerical control batcher 1, and numerical control batcher 1 send oversize rock material to jaw crusher 1, by fritter building stones and mud
Soil is sent by belt feeder 1 to vibrating screen 1, and vibrating screen 1 is sent building stones to vibrating screen 2,3 by belt feeder 3 after excluding soil,
Middle soil is sent by belt feeder 4 to finished product bin；Jaw crusher 1 is sent by belt feeder 2 to batcher after being crushed boulder
2, relatively large building stones are sent into jaw crusher 2 by batcher 2, and smaller piece building stones and 2 broken building stones of jaw crusher are together
It is sent to vibrating screen 2,3 by belt feeder 5；Vibrating screen 2,3 screens out smaller building stones and is sent to No. 1 feed bin by belt feeder 8；Vibration
Sieve 2,3 screens out larger building stones and is sent to gyratory crusher by belt feeder 6, and the building stones after cone crushing pass through belt
Machine 9 is sent to No. 1 feed bin.Building stones are sent by belt feeder 10 to novel numerical control impact crusher by the numerical control batcher of No. 1 feed bin
1,2, novel numerical control impact crusher 1,2 send building stones by belt feeder 11 to vibrating screen 4,5, vibrating screen 4,5 after broken, shaping
It will be greater than the building stones of 31.5mm grain sizes and send No. 1 feed bin back to by belt feeder 12 being crushed shaping again, vibrating screen 4,5 is by 20-
31.5mm grain sizes building stones are sent to finished product bin by belt feeder 13 or are sent to No. 2 feed bin sand by belt feeder 15, belt feeder 20；
Vibrating screen 4,5 will be less than 20mm grain sizes building stones and be sent to block clearing sieve 1,2 by belt feeder 14, and building stones are screened out 0- by block clearing sieve 1,2
4mm grain sizes sand, 4-12mm grain sizes stone are young, the young three kinds of finished products of 12-20mm grain sizes stone, and wherein 0-4mm grain sizes sand passes through belt feeder 16
It send to emery dust grading and adjusts machine；Two kinds of 4-12mm grain sizes, 12-20mm grain sizes building stones are sent respectively by belt feeder 17,18 to finished product
Feed bin is sent by belt feeder 20 to No. 2 feed bin sand.By No. 2 feed bins numerical control batcher by building stones by belt feeder 21 send to
Environmental protection and energy saving mix breaking sand making machine, and environmental protection and energy saving, which mix breaking sand making machine, to pass through belt feeder 22 after building stones aggregate reclaiming
It send to block clearing sieve 3,4, building stones are screened out 0-5mm grain sizes sand, 5-12mm grain sizes stone son, 12-20mm grain sizes stone son by block clearing sieve 3,4
Three kinds of finished products, wherein 0-5mm grain sizes sand are sent to emery dust grading by belt feeder 16 and adjust machine；5-12mm grain sizes, 12-20mm grain sizes
Two kinds of building stones are sent respectively to finished product bin by belt feeder 17,18 or are sent to No. 2 feed bin sand by belt feeder 20.Block clearing sieve 1,
2 screenings are sent to the sand of emery dust grading adjusting machine 0-4mm grain sizes and 3,4 screening of block clearing sieve and send to emery dust grading and adjust 0-5mm, machine
The sand of diameter, by being sent to finished product bin by belt feeder 19 after grading machine adjusting powder amount, puddling.Each finished product bin is led to by underground entrucking
Road carries out automatic loading transport by numerical control batcher.
Referring to Fig. 3, in workshop, impact breaker, vibrating screen, block clearing sieve, sand processed in underground entrucking channel and workshop
Machine is each equipped with associated numerical control dust and receives except device.Dust receives the ashes stored up except device, passes through tube-type spiral conveyer
It is delivered to storage powder tank, ashes, which is packed into bulk cement tanker, by underground entrucking channel transports.
The present invention has intelligent control, automatically adjusts finished product grain size, and sand material continuous grading is up to standard, it is ensured that concrete strength
With infrastructure project quality；Production efficiency is high, and intelligence work avoids security risk caused by manual operation；Each specification finished product sandstone
Material yield can be adjusted arbitrarily.Host equipment and entire factory carry out two-stage depression dust-removing in factory, and the outer of dust is not raised completely；It is former
Building stones and finished product are not required to wash, without sewage discharge, to avoid dust or contaminated wastewater environment.
Claims (2)
1. a kind of efficient rubble sand production technology of factory's formula environment-protecting intelligent, it is characterised in that：Be divided into oversize rock material it is broken, middle piece
The processes such as the broken and processed sand of building stones and the adjusting of finished sand continuous grading；
Building stones enter numerical control batcher 1, and numerical control batcher 1 send oversize rock material to jaw crusher 1, will be small
Block building stones and soil are sent by belt feeder 1 to vibrating screen 1, and vibrating screen 1 is sent building stones by belt feeder 3 after excluding soil
To vibrating screen 2,3, wherein soil is sent by belt feeder 4 to finished product bin；Jaw crusher 1 passes through belt after being crushed boulder
Machine 2 is sent to batcher 2, and relatively large building stones are sent into jaw crusher 2 by batcher 2, and smaller piece building stones and jaw crusher 2 are broken
Building stones afterwards are sent by belt feeder 5 to vibrating screen 2,3 together；Vibrating screen 2,3 screen out smaller building stones by belt feeder 8 send to
No. 1 feed bin；Vibrating screen 2,3 screens out larger building stones and is sent to gyratory crusher by belt feeder 6, after cone crushing
Building stones are sent by belt feeder 9 to No. 1 feed bin；Building stones are sent by belt feeder 10 to novel number by the numerical control batcher of No. 1 feed bin
Impact crusher 1,2 is controlled, novel numerical control impact crusher 1,2 send building stones by belt feeder 11 to vibrating screen after broken, shaping
4,5, the building stones that vibrating screen 4,5 will be greater than 31.5mm grain sizes send the broken shaping again of No. 1 feed bin, vibrating screen back to by belt feeder 12
4,5 20-31.5mm grain sizes building stones is sent by belt feeder 13 to finished product bin or are sent to No. 2 by belt feeder 15, belt feeder 20
Feed bin sand；Vibrating screen 4,5 will be less than 20mm grain sizes building stones and be sent to block clearing sieve 1,2 by belt feeder 14, and block clearing sieves 1,2 by building stones
0-4mm grain sizes sand, 4-12mm grain sizes stone son, the young three kinds of finished products of 12-20mm grain sizes stone are screened out, wherein 0-4mm grain sizes sand passes through
Belt feeder 16 send to emery dust grading and adjusts machine；Two kinds of 4-12mm grain sizes, 12-20mm grain sizes building stones are distinguished by belt feeder 17,18
It send to finished product bin or is sent to No. 2 feed bin sand by belt feeder 20；Building stones are passed through into belt by the numerical control batcher of No. 2 feed bins
Machine 21 send to environmental protection and energy saving and mixes breaking sand making machine, and environmental protection and energy saving, which mix breaking sand making machine, to be passed through after building stones aggregate reclaiming
Belt feeder 22 is sent to block clearing sieve 3,4, and building stones are screened out 0-5mm grain sizes sand, 5-12mm grain sizes stone son, 12-20mm by block clearing sieve 3,4
The young three kinds of finished products of grain size stone, wherein 0-5mm grain sizes sand are sent to emery dust grading by belt feeder 16 and adjust machine；5-12mm grain sizes, 12-
Two kinds of building stones of 20mm grain sizes are sent respectively to finished product bin by belt feeder 17,18 or are sent to No. 2 feed bin sand by belt feeder 20；
1,2 screening of block clearing sieve is sent to the sand of emery dust grading adjusting machine 0-4mm grain sizes and 3,4 screening of block clearing sieve and is sent to emery dust grading adjusting machine
The sand of 0-5mm grain sizes, by being sent to finished product bin by belt feeder 19 after grading machine adjusting powder amount, puddling；Each finished product bin is by ground
Lower entrucking channel carries out automatic loading transport by numerical control batcher.
2. the efficient rubble sand production technology of factory's formula environment-protecting intelligent as described in claim 1, it is characterised in that：In workshop,
Impact breaker, vibrating screen, block clearing sieve, sand making machine are each equipped with associated numerical control powder in lower entrucking channel and workshop
Dirt, which is received, removes device, and dust receives the ashes stored up except device, and storage powder tank is delivered to by tube-type spiral conveyer, logical by underground entrucking
Ashes is packed into bulk cement tanker and transported by road.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810208354.3A CN108480016B (en) | 2018-03-13 | 2018-03-13 | The efficient rubble sand production technology of factory's formula environment-protecting intelligent |
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| CN201810208354.3A CN108480016B (en) | 2018-03-13 | 2018-03-13 | The efficient rubble sand production technology of factory's formula environment-protecting intelligent |
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| CN108480016B CN108480016B (en) | 2019-07-30 |
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| CN109731661A (en) * | 2019-02-28 | 2019-05-10 | 贵州成智重工科技有限公司 | A kind of high-quality sandstone aggregate five is enjoyed a double blessing dry milling production line and processing method |
| CN109985715A (en) * | 2019-05-15 | 2019-07-09 | 成都广维重工科技有限公司 | A kind of lime stone system of processing |
| CN110102393A (en) * | 2019-05-28 | 2019-08-09 | 韶关核力重工机械有限公司 | Dry-type sand-making production line and dry-type sand-making technique |
| CN110420738A (en) * | 2019-08-20 | 2019-11-08 | 北京国铁科技有限公司 | A kind of high-quality Machine-made Sand production technology with grinding machine and the centrifugal gumming classification of dry method |
| CN112246392A (en) * | 2020-09-20 | 2021-01-22 | 广东省创力智能机械设备有限公司 | Intelligent graded gravel crushing production system |
| CN112439530A (en) * | 2020-10-26 | 2021-03-05 | 青岛方特远矿山机械有限公司 | Fine granite machine-made sandstone aggregate production line and process flow thereof |
| CN112452502A (en) * | 2020-10-26 | 2021-03-09 | 青岛方特远矿山机械有限公司 | Fine basalt machine-made sandstone aggregate production line and process flow thereof |
| CN113399262A (en) * | 2021-08-06 | 2021-09-17 | 成都大宏立机器股份有限公司 | Green intelligent grit production factory |
| CN117138870A (en) * | 2023-09-18 | 2023-12-01 | 廊坊德基机械科技有限公司 | Preliminary treatment process for stone for concrete and factory layout method |
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