CN101722742B - 一种用于在衬底上打印的方法 - Google Patents

一种用于在衬底上打印的方法 Download PDF

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CN101722742B
CN101722742B CN200910207577.9A CN200910207577A CN101722742B CN 101722742 B CN101722742 B CN 101722742B CN 200910207577 A CN200910207577 A CN 200910207577A CN 101722742 B CN101722742 B CN 101722742B
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布赖恩·J·鲁夫
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    • B32B38/00—Ancillary operations in connection with laminating processes
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    • B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • B41M5/36—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using a polymeric layer, which may be particulate and which is deformed or structurally changed with modification of its' properties, e.g. of its' optical hydrophobic-hydrophilic, solubility or permeability properties
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    • B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • B41M5/40—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used characterised by the base backcoat, intermediate, or covering layers, e.g. for thermal transfer dye-donor or dye-receiver sheets; Heat, radiation filtering or absorbing means or layers; combined with other image registration layers or compositions; Special originals for reproduction by thermography
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    • B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/0027—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using protective coatings or layers by lamination or by fusion of the coatings or layers
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    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/003—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
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    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/20—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
    • B32B37/203—One or more of the layers being plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract

可辐射固化的(如可UV固化的)油墨用来在移动的衬底上形成影像。将能透过辐射的卷材贴附于该衬底，然后将辐射施加到该卷材和衬底以固化该油墨。所得到的组合的衬底和卷材形成层压印刷体。

Description

一种用于在衬底上打印的方法
技术领域
本公开内容涉及利用可辐射固化油墨打印。
背景技术
传统的打印设备使用影像接收器将油墨施加到打印纸。然而，需要提供一种系统，其中如上所述的这种油墨可直接施加到打印纸或别的衬底。在实际应用中，这种系统的一个挑战是这种油墨在室温下倾向于具有像“蛋黄酱”那样的稠度，但是当加热以易于喷射时，又变成低粘度液体。通常的喷墨打印过程将油墨加热为液体，然后直接将油墨滴从压电式喷头喷到衬底上。一旦所喷射的油墨打到该衬底，它就从液体变回成其更粘的稠度的相，由此降低其进入多孔介质的渗透程度。一旦这个油墨暴露于紫外（UV）辐射，油墨中的光敏引发剂受到UV辐射轰击，入射通量将油墨中存在的单体转变为交联聚合物基体，在纸上产生非常硬且耐久的标记。
然而，期望油墨在被UV固化之前压平。原因是光泽更加均匀，缺失的喷射点可以掩盖掉，以及某些应用（如包装）要求具有相对固定厚度的薄层。因为这些油墨具有类似蛋黄酱的稠度，所以它们在固化之前具有极小的粘合强度。另外，油墨通常设计为对许多材料具有良好的亲和性。这意味着传统的弄平油墨层的方法往往会失效，因为油墨裂开并且在试图弄平它的装置上留下许多影像，如静电印刷术中常用的传统的定影辊。本说明书提出一种解决这个问题的方法。
发明内容
按照一个方面，提供一种在衬底上打印的方法，包括：根据影像数据将油墨施加到该衬底的主表面上；将卷材施加到该衬底的主表面上，该卷材基本上透过辐射能；将预先确定大小的压力施加到该卷材和该衬底；将辐射能施加到该卷材和该衬底；以及将该卷材贴附于该衬底。
附图说明
图1是按照一个实施例，用在更大的打印设备中的固定设备的简化正视图。
图2是可用于一个实施例中的涂布器的一个实施例的正交视图。
具体实施方式
图1是打印系统的简化正视图。衬底S（例如由纸或其他材料组成，需要在其上印刷影像）从辊子10上绕出。在工艺方向P上，引导衬底S至一系列喷墨打印头20，该打印头运转以设置不同的分色，按照输入的数字数据在该衬底S的主表面上建立所需的全色影像，（在该图中，衬底S上的油墨标识为I）。尽管示出打印头20“直接对着纸”的布置，在备选实施例中（未示），该打印头可将油墨以形成影像的方式首先引导至中间部件（如鼓）上，其转而将完整色彩的影像传递到该衬底S上。
在本实施例中，该油墨I包括可紫外（UK）固化的油墨。这种油墨的一个实施例包括一个或多个共聚单体和胶凝剂。当暴露于预先确定频率的辐射时，这些共聚单体聚合并因此粘结到任意类型的表面上。在实际应用中，这种油墨在室温下有粘性属性，而在加热用以喷射到衬底上以形成影像时变为更像液体。
该打印头20沿工艺方向P的下游，可设有加热器22，其使该油墨I达到预先确定的温度；精确的温度将取决于该油墨I的具体成分和在接下来的工艺中所需的该油墨的粘度或其他属性。
在将该油墨I的温度调节到所需温度之后，将卷材30施加到衬底S的承载油墨的表面。如所示，在本实施例中，卷材30从卷轴解开。在该卷材30和衬底S的接触点处或其附近，涂布器32（这里包括形成辊隙的两个辊子）将预先确定大小的压力施加到该卷材30和衬底S之间，使得该油墨I在该卷材30和衬底S之间受到挤压，同时还去除卷材30和衬底S之间卷入的任何空气。
该卷材30具有不同的物理属性。该卷材30应当提供对着该油墨I的高表面能量和亲脂性表面。取决于用于一个实施例的材料组合，可能还需要该卷材30提供亲水性表面。该卷材应当透过辐射能量，在这个实施例中，具体是紫外光。通常适用于卷材30的材料包括聚酰亚胺、聚丙烯或称为的预处理后的聚酯膜，可从Du Pont Teijin Films U.S.Limited Partnership得到。电晕处理（如柔版印刷中所公知的）可用来提高该卷材30对该衬底S的粘性；或者，该卷材30利用聚氨酯或硝化纤维薄膜处理。
一旦在涂布器32该卷材30被推着抵靠衬底S，该油墨I可通过施加辐射能如紫外光固化，如通过UV固化工作台34。在一个实施例中，该固化工作台34可包括LED阵列或灯任一以发射UV或其他辐射能。因为该卷材30可透过辐射能，来自固化工作台34的该UV或其他辐射能穿过卷材30以将油墨I固化在衬底S上。在一个可选实施例中，涂布器32和固化工作台34的功能可结合在一个装置中。在需要的时候，第二加热器36也可在固化之后调节该卷材30和衬底S的温度。
在固化步骤之后得到的“夹层结构”实际上是层压印刷体。该层压印刷体可通过刀片（如40）切为印刷页，或者由卷曲轴（未示）卷绕。
图2是如上所述的涂布器32的一个实施例的正交视图。本实施例中一个实践中关心的问题是在该工艺期间保持该衬底S和卷材30配准的能力，从而该衬底S和卷材30之间不会有将导致影像干扰的相对移动。如果涂布器32中的辊子50、52被轮廓化（profiled），如图所示，以致在卷材/衬底“夹层结构”中形成弯曲，该夹层结构增加的强度将降低该衬底S和卷材30之间相互移动的趋势（如这里所使用的，“轮廓化”只是表示一个辊子具有除了简单的圆柱形之外的形状）。在所示的实施例中，该卷材侧辊子50具有凹的轮廓，该衬底侧辊子52具有凸出的轮廓，但是对于给定的实现，可修改该辊子的具体形状。这两个辊子任意一个的实际形状可由一个辊子对另一个的相对硬度确定。这些轮廓化的辊子可如图所示用于该涂布器32中，或用于该衬底S和卷材30彼此接触的任何辊子对中。
进而，无论该辊子的轮廓怎样，如果该衬底S和卷材30具有不同的宽度，如图2所示，在该夹层结构通过辊子对时，可以保持对该衬底S和卷材30至少一个的正牵引力。
在一个可选实施例中，该涂布器32或任何辊子对可包括基于辊子或带的真空传输系统，而不是辊子对。尽管所述的实施例示出垂直喷射的打印头和水平的衬底路径，但是该设备可布置有水平喷射的打印头和垂直的衬底路径；或该设备的活动部分可沿大的鼓的一部分圆周设置。
在另一可选实施例中，可提供一系列涂布器32和/或固化工作台34，用以沿工艺方向以预先确定的顺序施加压力和或辐射能，以获得所需要的输出。例如，如果特别关注气泡的去除，那么可能需要多个涂布器，或如果该油墨需要较大剂量的辐射能，那么可能会用到多个固化工作台；或采用各种类型的多个工作台可能只是为了得到非常高的处理速度。

Claims (10)

1.一种用于在衬底上打印的方法，包括：
根据影像数据将油墨施加到该衬底的主表面上以在该主表面上形成未固化的全色图像；
将用聚氨酯或硝化纤维薄膜处理过的卷材施加到该衬底的主表面上的所述未固化的全色图像上，该卷材基本上透过辐射能；
将预先确定大小的压力施加到该卷材和该衬底以将所述未固化的全色图像弄平；
将辐射能施加到所述未固化的全色图像以固化该未固化的全色图像，所述辐射能透过该卷材；以及
将该卷材贴附于该衬底。
2.根据权利要求1所述的方法，其中该油墨可UV固化。
3.根据权利要求1所述的方法，进一步包括：
在施加该油墨之后，在施加该卷材之前使该油墨达到预先确定的温度。
4.根据权利要求1所述的方法，其中该卷材包括聚酰亚胺或聚丙烯。
5.根据权利要求1所述的方法，进一步包括：
在施加辐射能之后调节该卷材和衬底的温度。
6.根据权利要求1所述的方法，其中该施加压力由涂布器进行。
7.根据权利要求6所述的方法，其中该涂布器包括至少两个辊子，形成可使该衬底和卷材通过的辊隙。
8.根据权利要求1所述的方法，其中施加压力由沿工艺方向的多个涂布器进行。
9.根据权利要求1所述的方法，其中施加辐射能由沿工艺方向的多个固化工作台进行。
10.根据权利要求1所述的方法，进一步包括：
切割该衬底和所附的卷材以形成印刷页。
CN200910207577.9A 2008-10-23 2009-10-22 一种用于在衬底上打印的方法 Expired - Fee Related CN101722742B (zh)

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