CN101691803A - Coconut shell mosaic unit, preparation method and mosaic patchwork - Google Patents
Coconut shell mosaic unit, preparation method and mosaic patchwork Download PDFInfo
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- CN101691803A CN101691803A CN200910307236A CN200910307236A CN101691803A CN 101691803 A CN101691803 A CN 101691803A CN 200910307236 A CN200910307236 A CN 200910307236A CN 200910307236 A CN200910307236 A CN 200910307236A CN 101691803 A CN101691803 A CN 101691803A
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Abstract
The invention relates to a coconut shell mosaic unit and a preparation method thereof and belongs to the technical field of mosaic preparation. The technical problem to be solved is to provide a mildew proof, mothproof, anticorrosion and fire retardant coconut shell mosaic unit. The invention adopts a technical scheme that: the coconut shell mosaic unit comprises a green body layer and a decorative layer, wherein the decorative layer, which is coconut shell, covers and is fixedly connected with the surface of the green body layer. The coconut shell mosaic unit overcomes the drawback of the susceptibility to fire, mildew, corrosion and moth of the prior decorative material and thus can be widely used as a decorative material in various places.
Description
Technical field
The present invention relates to a kind of coconut shell mosaic unit and processing method thereof and be that the mosaic made of raw material is pieced together picture, belong to technical field of mosaic preparation by this mosaic unit.
Background technology
Mosaic (mosaic) original meaning is: inlays, and mosaic, mosaic technology is risen in ancient Greek.The most frequently used black of early stage Greek marble mosaic is arranged in pairs or groups mutually with white.When developing into the Greece mosaic in late period, the artist is in order more diversification to enrich its works, begin need be littler gallet, use more and more many colors.Mosaic is mainly used in the decoration on metope and ground.Because the unit area of its unit of mosaic is little, color is of a great variety, has infinite compound mode, it can show designer's the moulding and the inspiration of design incisively and vividly, is widely used in hotel, hotel, bar, station, swimming pool, public place of entertainment, wall ground, house and artistic parquets or the like.
The world today, interior decoration is colorful, and ornament materials also makes rapid progress.Many at present ornament materials both domestic and external is common with stone material, pottery, glass product, and each is to the greatest extent identical for used manufacturing process.Along with the raising that the development of World Economics and people require quality of life, people require also more and more higher to dwelling environment." environmental protection, energy-conservation, comfortable, harmony, healthy ", be the final goal that people pursue.Development environmental protection, energy-conservation ornament materials have become a main trend.In recent years, natural organics such as bamboo and wood material also are used as the raw material of making mosaic, but generally be that whole mosaic all is all to be made by the material of All Pure Natures such as bamboo wood, can't reach the quality requirement of mildew-resistant, modern architecture ornament materials such as mothproof, anticorrosion, fire-retardant.Especially can't in sanitary and balneal room, use, limit its range of application greatly.Coconut husk is a common waste material in the coastal fruit processing in south, and enormous amount need be reprocessed processing to it, to turn waste into wealth.Use coconut husk report also to be arranged as ornament materials, but be based on aforesaid reason, still can't overcome go mouldy, damage by worms, problems such as being corroded property is strong, easy firing, be subjected to the restriction of coconut husk self size, surperficial radian and thickness simultaneously, be difficult to wide model and use, especially be difficult to be prepared into mosaic unit and piece together in the making of picture to be applied to mosaic.
So far, do not see on the inorganic based sole piece coconut husk is installed, the report of preparation mosaic.
Summary of the invention
It is the existing narrow problem of coconut husk ornament materials range of application that the present invention wants the technical solution problem.The technical scheme of technical solution problem of the present invention is: the mosaic that a kind of new coconut shell mosaic unit and preparation method thereof is provided and contains this coconut shell mosaic unit is pieced together picture.
Coconut shell mosaic unit of the present invention comprises green body layer and decorative layer, comprises green body layer 3 and decorative layer 1, and decorative layer 1 covers and is fixedly connected on green body layer 3 surfaces, and the material of decorative layer 1 is a coconut husk.
Wherein, the material of above-mentioned green body layer 3 is a stone material.
Wherein, the material of above-mentioned green body layer 3 is the lava material.
Wherein, the decorative layer 1 of above-mentioned coconut husk material before connection earlier through mildew-resistant, mothproof, anticorrosion, fire-retardant processing.
Wherein, above-mentioned to coconut husk carry out mildew-resistant, step mothproof, anticorrosion, flame treatment is as follows:
A, be no more than 100 degrees centigrade ultraviolet light and shine and coconut husk is dried;
B, negative pressure 100 newton were not less than two hours with the fluorosilicone compound solvent soaking under 80 ℃ of conditions, soaked the back drying;
C, it is carried out the spraying of twice dipping, then under room temperature condition, left standstill 15 days in dustless space with high temperature resistant (≤200 ℃) aliphatic poly ammoniacum varnish.
Wherein, above-mentioned fixedly connected mode is bonding.
Wherein, above-mentioned bonding use bi-component dry-hang glue carries out.
The present invention also provides the method for preparing above-mentioned coconut shell mosaic unit.This method may further comprise the steps:
A, size on demand, thickness prepare green body layer (3), and green body layer (3) cleaning surfaces is handled;
B, prepare decorative layer (1): coconut husk is cut to needs size to make coconut husk decorative layer (1) and green body layer (3) suitable, and coconut husk is carried out mildew-resistant, mothproof, anticorrosion, flame treatment;
C, decorative layer (1) is fixedly attached on the green body layer (3), makes coconut shell mosaic unit.
Wherein, described in the said method step b to coconut husk carry out mildew-resistant, step mothproof, anticorrosion, flame-proof treatment method is as follows:
A, to drying behind the coconut husk UV-irradiation;
B, about 80 ℃, condition of negative pressure use the fluorosilicone compound solvent soaking down, soak the back drying;
C, it is sprayed standing and drying with high temperature resistant fatty adoption ammoniacum varnish.
Further, above-mentioned to coconut husk carry out mildew-resistant, step mothproof, anticorrosion, flame-proof treatment method is as follows:
A, be no more than 100 degrees centigrade ultraviolet light and shine and coconut husk is dried;
B, negative pressure 100 newton were not less than two hours with the fluorosilicone compound solvent soaking under 80 ℃ of conditions, soaked the back drying;
C, it is carried out the spraying of twice dipping, then under room temperature condition, left standstill 15 days in dustless space with high temperature resistant (≤200 ℃) aliphatic poly ammoniacum varnish.
Wherein, when green body layer is stone lava material, before the cleaning surfaces of step a, under 1000 ℃ of left and right sides conditions, calcine.
The present invention also provides simultaneously and has used above-mentioned coconut shell mosaic unit to piece together picture as the mosaic of feedstock production.
The preparation method of coconut shell mosaic unit of the present invention specifically can be:
(1), prepare green body layer, the lava that size on demand is thick with 6.00mm cuts, and clean, processing such as about 1000 ℃ calcinings, cleaning surfaces, make suit the requirements size and reach the state of cleaning, drying, environmental protection of green body layer;
(2) prepare decorative layer, the thick coconut husk of 2.00mm is cut to needs size, makes coconut husk decorative layer energy and green body layer suitable; And coconut husk carried out mildew-resistant, mothproof, anticorrosion, flame treatment;
(3) coconut husk is bonded on the green body layer, promptly get coconut shell mosaic unit after air-dry.
Wherein, among the said method step a to coconut husk carry out mildew-resistant, treatment step mothproof, anticorrosion, flame treatment is as follows:
A, be no more than 100 degrees centigrade ultraviolet light and shine and coconut husk is dried, purpose is to kill in the coconut husk most of movable biologically and make that carbohydrate fiber side chain fault structure tends towards stability in the coconut husk, plays sterilization, mildew-resistant, effect such as mothproof.
Be not less than two hours with fluorosilicone compound solvent (the lark waffle is learned the potassium fluosilicate of Co., Ltd) immersion under 80 ℃ of conditions of B negative pressure 100 newton, make hydroxyl, carbonyl generation commissure in its fluorine, silicon ion and the coconut husk, form stable fluorine, silicon covalent bond, soak the back natural air drying.Because fluorine, silicon ion have the capillary effect of good reduction, fluorine ion to have extremely strong sterilizing ability, silicide that good heat-resisting ability is arranged, have good water, fire-retardant, mildew-resistant, the mothproof effect refused through the decorative layer of this processing.
C carries out the spraying of twice dipping with high temperature resistant (≤200 ℃) aliphatic poly ammoniacum varnish (as the BF-4003 of rising sun star source, Chengdu development in science and technology Co., Ltd) to it, then deposits under the room temperature condition dustless space and leaves standstill 15 days.Aliphatic polymer has good anti-xanthochromia performance, polyurethane lacquer has excellent waterproof and transparent effect, its processing intent is for the decorative layer surface waterproofing, protects light, protects look, makes last finished product coconut husk mosaic present original natural colour of coconut husk and texture.
(4), finalize the design through natural air drying.
In numerous base substrate materials that can be used as decorative layer bottom cushion block, the preferred lava of the present invention is as base substrate, be the rock that a kind of magma ejection face of land condensation-crystallization forms mainly in lava, the stronger ability of bearing high temperature (200) is arranged, directly heating can be got rid of pernicious gas and the impurity (as ammonia, radon) in the base substrate, through high temperature (200) (about 1000 ℃ the calcining after, base substrate mainly exists with oxides such as silicon, calcium, iron, general stone material is compared, and has unharmful substance in low-activity, the base substrate, to absorb the noise ability strong; Compare with organic material, good high temperature resistant (200) performance, good moistureproof ability are arranged and do not contain any VOC h substance.In addition, the present invention is unexpected to find that lava can better be bonding with coconut husk, the coconut husk mosaic that the method is made piece together picture also can better with decorated bonding, only need to use this area common glue commonly used just can reach adhesive effect well.Invention is in conjunction with each side factors such as world's inner decoration material growth requirement and various countries' culture suitabilities, through research repeatedly, coconut husk is researched and developed on the basis of traditional diamond-making technique, produce the coconut husk mosaic, not only reach the environmental protection theory that waste recovery utilizes, more merged modern's esthetic sentiment from the product of the Nature by this complete ecosystem, handle by the kinds of processes means again, make product color simple and unsophisticated generous, non-inactivation sprinkled during tone was rigorous, uneven, the refined right smoothness of outward appearance.Mosaic is pieced together picture riot of color, generous naturally, noble magnificent, remedied existing mosaic by glass, stiff, the natural situation not of inorganic material parquets such as building stones, the preparation of piecing together picture for mosaic provides new selection, be the decorative product that the people that improve day by day of the level of consumption pursue, also easilier achieve success commercial.
Description of drawings
Fig. 1 is the structural representation of coconut shell mosaic unit of the present invention.Wherein 1 is decorative layer, and 2 is adhesive linkage, and 3 is the idiosome layer
Fig. 2 is to be the photo of the mosaic assembly picture of feedstock production with coconut shell mosaic unit of the present invention.
Fig. 3 is to be the photo of the mosaic assembly picture of feedstock production with coconut shell mosaic unit of the present invention.
The specific embodiment
Below the present invention is described further by the specific embodiment.
Coconut shell mosaic unit of the present invention is that the coconut husk decorative layer 1 that ready green body layer 3 is adaptive with it sticks with glue to connect and obtains, and its schematic diagram is seen Fig. 1.
The preparation of embodiment one green body layer
10 * 10,10 * 20,15 * 15,20 * 20,20 * 30,30 * 30,20 * 40,40 * 40,50 * 50, ⊙ 20, ⊙ 30, ⊙ 40, ⊙ 50, △ 20, △ 30 A, commercially available lava that 6.00mm is thick size on demand cut, as following specification (mm):;
B, the green body layer of well cutting is cleaned, remove the dust of green body layer and the material that comes off easily;
C, the green body layer that cleans up is calcined by about 1000 ℃, remove pernicious gases such as movable microorganism in the green body layer and ammonia, radon, carry out cleaning surfaces then, be beneficial to and the decorative layer strong bond.
The preparation of embodiment two decorative layers
10 * 10,10 * 20,15 * 15,20 * 20,20 * 30,30 * 30,20 * 40,40 * 40,50 * 50, ⊙ 20, ⊙ 30, ⊙ 40, ⊙ 50, △ 20, △ 30 A, coconut husk that 2.00mm is thick be by needing size cutting with green body layer is suitable, as following specification (mm):;
B, shine and coconut husk is dried at the ultraviolet light that is no more than 100 degrees centigrade, purpose is to kill in the coconut husk most of movable biologically and make that carbohydrate fiber side chain fault structure tends towards stability in the coconut husk, plays sterilization, mildew-resistant, effect such as mothproof.
The potassium fluosilicate of selling with lark waffle Co., Ltd under C, 80 ℃ of conditions of negative pressure 100 newton soaks and was not less than two hours, makes hydroxyl, carbonyl generation commissure in its fluorine, silicon ion and the coconut husk, forms stable fluorine, silicon covalent bond, soaks the back natural air drying.
D, high temperature resistant (≤200 ℃) the transparent aliphatic poly ammoniacum varnish BF-4003 that produces with rising sun star source, Chengdu development in science and technology Co., Ltd carry out twice dipping spraying to coconut husk, then deposit under the room temperature condition dustless space and leave standstill 15 days.
The preparation of embodiment three coconut shell mosaic unit of the present invention
Green body layer 1 and gluing the connecing after natural air drying is finalized the design of the commercially available common double dry component of embodiment two ready adaptive with it decorative layer 3 usefulness that embodiment one is ready to promptly get coconut shell mosaic unit of the present invention, and its structural representation is seen Fig. 1.
Embodiment four uses coconut husk mosaic of the present invention to make mosaic assembly picture
The coconut shell mosaic unit of embodiment two preparation as raw material, according to the requirement of plan, be can be made into mosaic and pieces together picture.Certainly also can make assembly picture more complicated and attractive in appearance with the mosaic unit of other materials.The mosaic for preparing is pieced together the picture photo and is seen figure two and figure three.
The Performance Detection of test example one coconut husk mosaic of the present invention
(1), mould proof test
This test adopts loam to bury observation, not being buried in the loam by embodiment two and the coconut husk mosaic handled by embodiment two of same size size, observes contrast after crossing certain hour.Experimental result sees Table one, and the result shows that coconut shell mosaic unit anti-mold effect of the present invention is obviously because prior art.
Table one mould proof test result
(2), mothproof test
The observation of banking up is adopted in this test, every test unit same size size be stacked in dark ground by embodiment two and the coconut husk mosaic handled by embodiment two, cross sampling observation behind the certain hour.Experimental result sees Table two, and the result shows that coconut shell mosaic unit mothproof effect of the present invention is obviously because prior art.
The mothproof result of the test of table two
(3), corrosion-resistanting test
GB-T13942.1-1992 timber natural Durability Test method-timber corrosion resistance laboratory test methods is adopted in this test, not pressing embodiment two and press three of the good Corioluses of the coconut husk mosaic inoculated and cultured of embodiment two processing every test unit same size size, 12 all after dates take out sample, scrape off surperficial mycelia and impurity gently, dry to constant weight in 100 ℃ ± 5 ℃ baking oven, every sample is weighed respectively.Experimental result sees Table three, and the result shows that coconut shell mosaic unit antiseptic effect of the present invention is obviously because prior art.
Table three corrosion-resistanting test result
(4), fire retardancy test
Weight loss on heating and sense organ method are adopted in this test, and the coconut husk mosaic of not handling by embodiment two and by embodiment two of same size size, weight cool off constant weight observation weighing carrying out heated constant temperature in the Muffle furnace respectively after 30 minutes.Experimental result sees Table four, and the result shows that coconut shell mosaic unit flame retardant effect of the present invention is obviously because prior art.
Table four fire retardancy test result
Claims (10)
1. coconut shell mosaic unit comprises green body layer (3) and decorative layer (1), and decorative layer (1) covers and be fixedly connected on green body layer (3) surface, it is characterized in that: the material of described decorative layer (1) is a coconut husk.
2. coconut shell mosaic unit according to claim 1 is characterized in that: the material of described green body layer (3) is a stone material.
3. coconut shell mosaic unit according to claim 1 is characterized in that: the material of described green body layer (3) is the lava material.
4. according to claim 1,2 or 3 described coconut shell mosaic unit, it is characterized in that: described coconut husk before connection earlier through mildew-resistant, mothproof, anticorrosion, fire-retardant processing.
5. according to claim 1,2 or 3 described coconut shell mosaic unit, it is characterized in that: described be fixedly connected as bonding.
6. coconut shell mosaic unit according to claim 6 is characterized in that: described bonding employing bi-component dry-hang glue.
7. the preparation method of coconut shell mosaic unit is characterized in that may further comprise the steps:
A, size on demand, thickness prepare green body layer (3), and green body layer (3) cleaning surfaces is handled;
B, prepare decorative layer (1): coconut husk is cut to needs size to make coconut husk decorative layer (1) and green body layer (3) suitable, and coconut husk is carried out mildew-resistant, mothproof, anticorrosion, flame treatment;
C, decorative layer (1) is fixedly attached on the green body layer (3), makes coconut shell mosaic unit.
8. the preparation method of coconut shell mosaic unit according to claim 7 is characterized in that: described in the step b to coconut husk carry out mildew-resistant, step mothproof, anticorrosion, flame-proof treatment method is as follows:
A, to drying behind the coconut husk UV-irradiation;
B,, 80 ℃, condition of negative pressure was not less than two hours with the fluorosilicone compound solvent soaking down, soaked the back drying;
C, it is sprayed standing and drying with high temperature resistant fatty adoption ammoniacum varnish.
9. the preparation method of coconut shell mosaic unit according to claim 7 is characterized in that: when green body layer is stone lava material, calcine under 1000 ℃ of left and right sides conditions before cleaning surfaces.
10. use each described coconut shell mosaic unit of claim 1～7 to piece together picture as the mosaic of feedstock production.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2009103072369A CN101691803B (en) | 2009-09-17 | 2009-09-17 | Coconut shell mosaic unit, preparation method and mosaic patchwork |
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| CN2009103072369A CN101691803B (en) | 2009-09-17 | 2009-09-17 | Coconut shell mosaic unit, preparation method and mosaic patchwork |
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| CN101691803B CN101691803B (en) | 2011-11-09 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102094504A (en) * | 2010-10-12 | 2011-06-15 | 九江市骏隆贝壳工艺有限公司 | Shell composite mosaic and preparation method thereof |
| CN109941028A (en) * | 2019-03-22 | 2019-06-28 | 海南爱心椰雕工艺品有限公司龙昆南路分公司 | A kind of production method of coconut carving craftwork |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2673603Y (en) * | 2004-02-24 | 2005-01-26 | 丁世杰 | Composite board material |
| CN2719527Y (en) * | 2004-03-12 | 2005-08-24 | 苏峪 | Cocos decorative plate |
| CN201053182Y (en) * | 2007-05-09 | 2008-04-30 | 福建泉州南星大理石有限公司 | Mosaic composite board |
| CN201056814Y (en) * | 2007-06-21 | 2008-05-07 | 武汉市银翰艺术工程有限公司 | Gridding type stone ceramic mosaic plate |
| CN100545400C (en) * | 2007-07-15 | 2009-09-30 | 龙俊义 | A kind of mosaic wall decoration board and preparation method thereof |
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2009
- 2009-09-17 CN CN2009103072369A patent/CN101691803B/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102094504A (en) * | 2010-10-12 | 2011-06-15 | 九江市骏隆贝壳工艺有限公司 | Shell composite mosaic and preparation method thereof |
| CN102094504B (en) * | 2010-10-12 | 2012-07-04 | 九江市骏隆贝壳工艺有限公司 | Shell composite mosaic and preparation method thereof |
| CN109941028A (en) * | 2019-03-22 | 2019-06-28 | 海南爱心椰雕工艺品有限公司龙昆南路分公司 | A kind of production method of coconut carving craftwork |
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