CN102094504B - Shell composite mosaic and preparation method thereof - Google Patents
Shell composite mosaic and preparation method thereof Download PDFInfo
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- CN102094504B CN102094504B CN2010105042695A CN201010504269A CN102094504B CN 102094504 B CN102094504 B CN 102094504B CN 2010105042695 A CN2010105042695 A CN 2010105042695A CN 201010504269 A CN201010504269 A CN 201010504269A CN 102094504 B CN102094504 B CN 102094504B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
The invention relates to a shell composite mosaic. A natural shell slice is covered on the surface of a blank and is integrally cured with the blank at a high temperature and under high pressure. A preparation method of the shell composite mosaic comprises the following steps of: processing the natural shell slice into a square or rectangular shell slice according with the product size, and performing surface polishing; putting the shell slice with a downward bright surface into a die, filling the uniformly stirred mixed raw materials of the blank into the die, pressurizing the die by using a hydraulic machine, transferring to a drying line, curing at the high temperature, cooling and demoulding to obtain a single particle product; putting a single particle shell composite mosaic with a downward shell surface into a platy mosaic template, attaching a fiber mesh in which a waterproof adhesive is immersed to the mosaic, and drying at the high temperature; and cooling to normal temperature, tearing the whole platy shell composite mosaic down from the template, waxing and polishing to obtain a finished product. The bright and colorful natural shell slice and the blank are integrally cured at the high temperature and under the high pressure and are firmly bonded; and the mechanical preparation method ensures product quality and accuracy and safe, high-efficiency and low-cost production.
Description
Technical field
The present invention relates to a kind of mosaic ornament materials, compound mosaic of particularly a kind of shell and preparation method thereof.
Background technology
Traditional mosaic is the mosaic of materials such as pottery, glass, crystal mostly, and generally its thickness is between the 4-8 millimeter.And the thickness of existing shell mosaic generally can only reach 2 millimeter, can't with thickness in the mosaic mix and match paving of other material of 4-8 millimeter on same fleece or same surface of wall.In order to increase its thickness; General producer all just adopts adhesive type shell mosaic, is adhesive in the thickness that reaches required on the ceramic tile to the shell thin slice through bonding agent exactly, though it does not need high-temperature firing technology; But the gluing firmness of the uranium face that shell sheet and ceramic tile are smooth is not enough, easily separately; And the shell sheet slides in gluing process easily; Therefore be difficult to guarantee its goodness of fit; Bonding shell sheet has only through cutting and deburring once more just can process the product that meets design standard; Time-consuming, take a lot of work, inadequately accurately, and be difficult to guarantee operator's safety, influence the accuracy and the productivity effect of product.
Summary of the invention
The preparation method who the purpose of this invention is to provide compound mosaic of a kind of robust shell and safety thereof, high efficiency.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of shell mosaic, comprise idiosome and the top layer that covers the idiosome surface, and said top layer is the natural seashell sheet, said natural seashell sheet and idiosome are solidified into one through high temperature, high pressure.Said natural seashell sheet be surface finish and with measure-alike square natural seashell sheet or the rectangle natural seashell sheet of product plane, said idiosome is its planar dimension and product plane measure-alike square or cuboid.Said idiosome material therefor comprises quartz sand, silica flour, the mixed material of powder of natural shell, resin glue and curing agent.
The preparation method of the compound mosaic of above-mentioned shell comprises:
1. the natural seashell sheet is processed into the square or rectangular measure-alike with product plane through trimmer;
2. square natural seashell sheet after the deburring or rectangle natural seashell sheet are carried out the surface finish processing;
3. the mixed material with the idiosome of 40-50 weight portion quartz sand, 20-30 weight portion silica flour, 20-30 weight portion powder of natural shell, 5-8 weight portion unsaturated-resin glue and 5-7 weight portion curing agent stirs through high speed dispersor and mixer;
4. according to the square or rectangular planar dimension and the thickness of product processing mold of product;
5. with the wet look of measure-alike square natural seashell sheet of product plane or rectangle natural seashell sheet down, put into and be arranged in the mould that has been brushed with releasing agent on the automatic tinuous production;
6. the mixed material that stirs is filled in the mould through material injecting device, and wipes the mixed material of die top off;
7. transfer to hydraulic press to filled mould successively, the pressure that transfers to the 50-80 ton pressurizeed 2-5 minute down, and the projection of patrix is pressed into lower cavity die, and guaranteed half-finished design thickness in the lower cavity die; Subsequently, mould is transferred on the automatic drying line, be warming up to 80-100 ℃ of hot setting; Make bonding being integral in mixed material close and firm ground of natural seashell sheet (1) and filling through high pressure-temperature;
8. the mould that comes out from drying line is cooled to behind the normal temperature through the punch press demoulding, must meet the compound mosaic of individual particle shell of product size;
9. face down the shell of the compound mosaic of individual particle shell with the pendulum machine and put into sheet mosaic template, above being attached to the fleece that is soaked with marine glue, exert pressure once with the roller hairbrush again, guarantee that fleece is close to the compound mosaic of individual particle shell; Subsequently, sheet mosaic template is transferred on the automatic drying line, be warming up to 80-100 ℃ of hyperthermia drying;
The sheet mosaic template of 10. coming out from drying line is cooled to behind the normal temperature from tear whole the compound mosaic of sheet shell of template, carries out the waxing polishing on surface again with the cloth wheel, through carrying out finished product packing after the quality inspection.
The invention has the beneficial effects as follows:
1. natural seashell has bright and colourful natural grain, and the compound mosaic of shell is a kind of environmental protection, natural type house decorative material.
2. natural seashell sheet and idiosome are integral through compacting and high temperature bonding, and be bonding firm, sturdy and durable.
3. the leftover bits of producing other shell product abandonments become the dust collection that is produced in smaller particles shape and the production process to get up all to can be used as the filling compound through powder is pure, turn waste into wealth, and make full use of resource and reduce cost.
4. the mechanization preparation method on the automatic tinuous production guarantees to reach product quality and required precision, and safety, high efficiency and production cheaply.
Description of drawings
Fig. 1 is the structural representation of the compound mosaic of shell.
Fig. 2 is preparation technology's flow chart of the compound mosaic of shell.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Embodiment 1: the compound mosaic of a kind of shell is to cover idiosome 2 surfaces to natural seashell sheet 1, is solidified into one through high pressure-temperature.Said natural seashell sheet 1 be surface finish and with the measure-alike square natural seashell sheet of product plane, said idiosome 2 is its planar dimension and the measure-alike square of product plane.The material of said idiosome 2 is a quartz sand, silica flour, the mixed material of powder of natural shell, resin glue and curing agent.
Embodiment 2: the compound mosaic of a kind of shell is to cover idiosome 2 surfaces to natural seashell sheet 1, is solidified into one through high pressure-temperature.Said natural seashell sheet 1 be surface finish and with the measure-alike rectangle natural seashell sheet of product plane, said idiosome 2 is its planar dimension and the measure-alike cuboid of product plane.The material of said idiosome 2 is a quartz sand, silica flour, the mixed material of powder of natural shell, resin glue and curing agent.
Embodiment 3: the preparation method of the compound mosaic of a kind of shell comprises:
1. natural seashell sheet 1 is processed into the square or rectangular measure-alike with product plane through trimmer;
2. square natural seashell sheet after the deburring or rectangle natural seashell sheet are carried out the surface finish processing;
3. the mixed material with the idiosome 2 of 48 weight portion quartz sands, 22 weight portion silica flours, 28 weight portion powder of natural shell, 6 weight portion unsaturated-resin glue 7931# and 6 weight portion curing agent stirs through high speed dispersor and mixer;
4. according to the planar dimension and the thickness of product processing mold of the square or rectangular of product;
5. with the wet look of measure-alike square natural seashell sheet of product plane or rectangle natural seashell sheet down, put into and be arranged in the mould that has been brushed with releasing agent on the automatic tinuous production;
6. the mixed material that stirs is filled in the mould through material injecting device, and wipes the mixed material of die top off;
7. transfer to hydraulic press to filled mould successively, pressurization is 3 minutes under 70 tons pressure, and the projection of patrix is pressed into lower cavity die, and guarantees half-finished design thickness in the lower cavity die; Subsequently, mould is transferred on the automatic drying line, be warming up to 95 ℃ of hot settings; Make bonding being integral in mixed material close and firm ground of natural seashell sheet and filling through high pressure-temperature;
8. the mould that comes out from drying line is cooled to behind the normal temperature through the punch press demoulding, must meet the compound mosaic of individual particle shell of product standard size;
9. face down the shell of the compound mosaic of individual particle shell with the pendulum machine and put into sheet mosaic template, above being attached to the fleece that is soaked with marine glue, exert pressure once with the roller hairbrush again, guarantee that fleece is close to the compound mosaic of individual particle shell; Subsequently, sheet mosaic template is transferred on the automatic drying line, be warming up to 95 ℃ of hyperthermia dryings;
The sheet mosaic template of 10. coming out from drying line is cooled to behind the normal temperature from tear whole the compound mosaic of sheet shell of template, carries out the waxing polishing on surface again with the cloth wheel, through carrying out finished product packing after the quality inspection.
Embodiment 4: the preparation method of the compound mosaic of a kind of shell comprises:
1. natural seashell sheet 1 is processed into the square or rectangular measure-alike with product plane through trimmer;
2. square natural seashell sheet after the deburring or rectangle natural seashell sheet are carried out the surface finish processing;
3. the mixed material with the idiosome 2 of 46 weight portion quartz sands, 24 weight portion silica flours, 26 weight portion powder of natural shell, 7 weight portion unsaturated-resin glue 7935# and 7 weight portion curing agent stirs through high speed dispersor and mixer;
4. according to the planar dimension and the thickness of product processing mold of the square or rectangular of product;
5. with the wet look of measure-alike square natural seashell sheet of product plane or rectangle natural seashell sheet down, put into and be arranged in the mould that has been brushed with releasing agent on the automatic tinuous production;
6. the mixed material that stirs is filled in the mould through material injecting device, and wipes the mixed material of die top off;
7. transfer to hydraulic press to filled mould successively, pressurization is 4 minutes under 60 tons pressure, and the projection of patrix is pressed into lower cavity die, and guarantees half-finished design thickness in the lower cavity die; Subsequently, mould is transferred on the automatic drying line, be warming up to 90 ℃ of hot settings; Make bonding being integral in mixed material close and firm ground of natural seashell sheet and filling through high pressure-temperature;
8. the mould that comes out from drying line is cooled to behind the normal temperature through the punch press demoulding, must meet the compound mosaic of individual particle shell of product standard size;
9. face down the shell of the compound mosaic of individual particle shell with the pendulum machine and put into sheet mosaic template, above being attached to the fleece that is soaked with marine glue, exert pressure once with the roller hairbrush again, guarantee that fleece is close to the compound mosaic of individual particle shell; Subsequently, sheet mosaic template is transferred on the automatic drying line, be warming up to 90 ℃ of hyperthermia dryings;
The sheet mosaic template of 10. coming out from drying line is cooled to behind the normal temperature from tear whole the compound mosaic of sheet shell of template, carries out the waxing polishing on surface again with the cloth wheel, through carrying out finished product packing after the quality inspection.
Claims (1)
1. the preparation method of the compound mosaic of shell; It is characterized in that: the compound mosaic of said shell; Comprise idiosome (2) and cover the surperficial top layer of idiosome; Said top layer is natural seashell sheet (1), and said natural seashell sheet (1) is solidified into one with idiosome (2) through high temperature, high pressure, and its preparation process comprises:
1. natural seashell sheet (1) is processed into the square or rectangular measure-alike with product plane through trimmer;
2. square natural seashell sheet after the deburring or rectangle natural seashell sheet are carried out the surface finish processing;
3. the mixed material with the idiosome (2) of 40-50 weight portion quartz sand, 20-30 weight portion silica flour, 20-30 weight portion powder of natural shell, 5-8 weight portion unsaturated-resin glue and 5-7 weight portion curing agent stirs through high speed dispersor and mixer;
4. according to the square or rectangular planar dimension and the thickness of product processing mold of product;
5. with the wet look of measure-alike square natural seashell sheet of product plane or rectangle natural seashell sheet down, put into and be arranged in the mould that has been brushed with releasing agent on the automatic tinuous production;
6. the mixed material that stirs is filled in the mould through material injecting device, and wipes the mixed material of die top off;
7. transfer to hydraulic press to filled mould successively, the pressure that transfers to the 50-80 ton pressurizeed 2-5 minute down, and the projection of patrix is pressed into lower cavity die, and guaranteed half-finished design thickness in the lower cavity die; Subsequently, mould is transferred on the automatic drying line intensification 80-100 ℃ hot setting; Make bonding being integral in mixed material close and firm ground of natural seashell sheet (1) and filling through high pressure-temperature;
8. the mould that comes out from drying line is cooled to behind the normal temperature through the punch press demoulding, must meet the compound mosaic of individual particle shell of product size;
9. face down the shell of the compound mosaic of individual particle shell with the pendulum machine and put into sheet mosaic template, above being attached to the fleece that is soaked with marine glue, exert pressure once with the roller hairbrush again, guarantee that fleece is close to the compound mosaic of individual particle shell; Subsequently, sheet mosaic template is transferred on the automatic drying line, be warming up to 80-100 ℃ of hyperthermia drying;
The sheet mosaic template of 10. coming out from drying line is cooled to behind the normal temperature from tear whole the compound mosaic of sheet shell of template, carries out the waxing polishing on surface again with the cloth wheel, through carrying out finished product packing after the quality inspection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105042695A CN102094504B (en) | 2010-10-12 | 2010-10-12 | Shell composite mosaic and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105042695A CN102094504B (en) | 2010-10-12 | 2010-10-12 | Shell composite mosaic and preparation method thereof |
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| Publication Number | Publication Date |
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| CN102094504A CN102094504A (en) | 2011-06-15 |
| CN102094504B true CN102094504B (en) | 2012-07-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010105042695A Expired - Fee Related CN102094504B (en) | 2010-10-12 | 2010-10-12 | Shell composite mosaic and preparation method thereof |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102561631B (en) * | 2012-03-29 | 2014-04-02 | 中国建筑装饰集团有限公司 | Honeycomb aluminum plate complex jigsaw shell mosaic wall decoration system and construction method thereof |
| CN108775121A (en) * | 2018-05-17 | 2018-11-09 | 无锡市亨兰建材科技有限公司 | Decorative panel is without glue without integrated installation technique of fastener |
| CN114197788B (en) * | 2021-12-27 | 2023-07-21 | 厦门合立道工程设计集团股份有限公司 | Preparation method and system for oyster shell wall surface hanging net |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2480453Y (en) * | 2001-05-24 | 2002-03-06 | 梅县龙盘新型建材有限公司 | Artificial stone tile for wall or floor |
| CN101244674A (en) * | 2008-03-13 | 2008-08-20 | 苏州市珍妮日用化工有限公司 | Process for manufacturing decorating material for shell surface |
| CN101691803A (en) * | 2009-09-17 | 2010-04-07 | 成都再建装饰材料有限公司 | Coconut shell mosaic unit, preparation method and mosaic patchwork |
| CN101734077A (en) * | 2008-11-25 | 2010-06-16 | 王源源 | Production method of mosaic decoration works and system thereof |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7493732B2 (en) * | 2005-10-24 | 2009-02-24 | Lithocrete, Inc. | Litho-mosaic |
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2010
- 2010-10-12 CN CN2010105042695A patent/CN102094504B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2480453Y (en) * | 2001-05-24 | 2002-03-06 | 梅县龙盘新型建材有限公司 | Artificial stone tile for wall or floor |
| CN101244674A (en) * | 2008-03-13 | 2008-08-20 | 苏州市珍妮日用化工有限公司 | Process for manufacturing decorating material for shell surface |
| CN101734077A (en) * | 2008-11-25 | 2010-06-16 | 王源源 | Production method of mosaic decoration works and system thereof |
| CN101691803A (en) * | 2009-09-17 | 2010-04-07 | 成都再建装饰材料有限公司 | Coconut shell mosaic unit, preparation method and mosaic patchwork |
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| CN102094504A (en) | 2011-06-15 |
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Granted publication date: 20120704 Termination date: 20121012 |