CN114197788B - Preparation method and system for oyster shell wall surface hanging net - Google Patents
Preparation method and system for oyster shell wall surface hanging net Download PDFInfo
- Publication number
- CN114197788B CN114197788B CN202111613992.1A CN202111613992A CN114197788B CN 114197788 B CN114197788 B CN 114197788B CN 202111613992 A CN202111613992 A CN 202111613992A CN 114197788 B CN114197788 B CN 114197788B
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- oyster
- shells
- glue
- oyster shells
- oyster shell
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0862—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
Abstract
The invention discloses a method and a system for preparing a wall surface of a net hung oyster shell, belonging to the technical field of buildings; the method comprises the following steps: feeding oyster shells, cleaning and filtering; drying, screening and turning oyster shells; laying oyster shells in rows and platemaking; spraying glue on oyster shells and paving a net; spraying glue for the second time, drying and packaging; the oyster shell facing wall surface produced by the method of the invention greatly improves the oyster shell facing wall surface installation efficiency, is convenient to transport, can effectively popularize the ecological green oyster shell facing, and can reduce the environmental pollution caused by oyster shells. The method mainly adopts assembly line production, improves the production efficiency and effectively reduces the production cost; meanwhile, the construction and installation efficiency is improved, the labor cost required by the installation of the exterior wall facing is reduced, and the construction cost is effectively reduced.
Description
Technical Field
The invention belongs to the technical field of buildings, and particularly relates to a method and a system for preparing a wall surface of a net hanging oyster shell.
Background
The oyster shell house is a oyster ancient folk house with characteristics on the southeast coast of China, and people build houses to take local materials, and oyster shells and the like are light in weight and durable, so that the oyster shell house becomes a superior wall material. In modern times, oyster shells are partially applied to the outer wall of a building, but only the improvement of the traditional construction method is needed, the oyster shells are manually selected and cleaned, and then the oyster shells are embedded into mud one by one, so that the efficiency is low. And along with the high-speed development of many coastal cities, oyster shells in part of coastal areas also gradually disappear, and the raw materials are relatively deficient. The oyster shell facing outer wall has obvious heat insulating and sound absorbing effects, low cost, high weather resistance, high durability and other advantages (Yuan Qian, tong Jianming. Sea hairpin flower wall [ J ]. Chinese hand, 2014 (03): 68-70.).
The applicant's issued patent CN201510237546.3 is an oyster shell facing outer wall and a construction method thereof; the utility model discloses an oyster shell veneer outer wall and construction method thereof, this outer wall includes from interior porous brick wall, screed-coat, white cement tie coat and oyster shell veneer layer of arranging outward, and oyster shell veneer layer is pressed on the white cement tie coat by a large amount of oyster shells back outwards, and the degree of depth that oyster shell veneer layer imbeds the white cement tie coat is not less than 5mm to arrange formation on the back-off one by one. However, the method cannot be widely popularized due to the limitation of raw material production places, the construction efficiency of the wall installation and the like.
In the prior art, a technology of processing a marble plate into a plate by utilizing shells is also available, for example, CN201310540605.5 discloses a marble inlaid shell mosaic plate, which comprises marble plates and shell mosaics; as another example, CN201410293436.4 discloses an arc-spliced marble cylinder inlaid with dense shell-spliced patterns and a processing technology thereof, wherein marble is cut into marble blocks according to an arc shape, the marble blocks are drawn, and sand-blasted into groove body positions according to patterns, and then shell sheets are inlaid on the groove body positions. The invention also discloses a shell closely-spliced mosaic plate, which belongs to the field of shell mosaic plate artware and comprises a mosaic substrate, a bonding layer and a shell layer, wherein the mosaic substrate and the shell layer are bonded together through the bonding layer; however, the prior art adopts shells with attractive appearance for finish machining and is inlaid in marble plates, so that the marble plates have the advantages of no obvious heat insulation and sound absorption effects, low cost, weather resistance, strong durability and the like; simultaneously oyster shell is difficult to process, and prior art is difficult to be used for oyster shell wall's processing.
Based on the applicant, a preparation method and a system for the oyster shell wall surface hanging on the net are provided, and the problems of low production efficiency, high production cost and first installation efficiency in the prior art are solved.
Disclosure of Invention
Technical scheme (one)
The invention is realized by the following technical scheme: a preparation method of a wall surface of a net hung oyster shell comprises the following steps:
feeding oyster shells, cleaning and filtering;
drying, screening and turning oyster shells;
laying oyster shells in rows and platemaking;
spraying glue on oyster shells and paving a net;
spraying glue for the second time, drying and packaging.
As a further explanation of the scheme, the oyster shell feeding, cleaning and filtering are specific:
the oyster shell enters a cleaning machine through a feeding machine;
after washing, filtration was performed.
As further explanation of the scheme, the oyster shell is dried, screened and turned over specifically:
through the filter screen, the materials are transported to a vibration turn-over dryer for automatic screening and turn-over.
As further explanation of the scheme, the oyster shell laying and platemaking are specific:
and the screened oyster shells are downwards arranged and paved through a conveyor belt, and the plate is made.
As further explanation of the above scheme, the oyster shell is sprayed with glue and is paved specifically:
the oyster shell after arranging and spreading gets into and spouts gluey district, and environmental protection glue passes through the play mouth of gluing, evenly sprays to oyster shell internal surface, hangs the net with the fibre simultaneously, tiling in oyster shell internal surface top, forms gluey net.
As a further illustration of the above, the mesh size of the fiber suspension net is 7-13mm by 7-13mm.
As a further explanation of the above scheme, the secondary glue spraying, drying and packaging are specific:
after the glue on the oyster shell surface is solidified, carrying out secondary spraying;
drying the second-sprayed net-hung oyster shell to form a coiled decorative material;
packaging and boxing.
The invention also provides a production system of the oyster shell wall surface hanging on the net, which comprises:
automatic feeding conveyor: the feeding device is used for feeding oyster shells;
automatic cleaning and separating device: is used for cleaning oyster shells;
a filter screen: is used for filtering oyster shells;
automatic vibration turn-over dryer: is used for drying oyster shells;
environmental protection glue conveyer pipe: used for conveying environment-friendly glue;
environmental protection glue jet port: the method is used for spraying environment-friendly glue on oyster shells;
fiber hanging net: the method is used for forming noodles by connecting oyster shells to form coiled materials;
and (3) a conveyor belt: is used for transporting oyster shells.
As a further explanation of the above scheme, the automatic cleaning and separating device is also used for connecting an automatic feeding conveyor and a filter screen;
the automatic vibration turnover dryer is also used for connecting a conveyor belt;
the environment-friendly glue injection port is connected to the environment-friendly glue conveying pipe and is arranged on one side of the conveying belt.
(III) beneficial effects
Compared with the prior art, the invention has the following beneficial effects:
the oyster shell facing wall surface produced by the method of the invention greatly improves the oyster shell facing wall surface installation efficiency, is convenient to transport, can effectively popularize the ecological green oyster shell facing, and can reduce the environmental pollution caused by oyster shells.
The method mainly adopts assembly line production, improves the production efficiency and effectively reduces the production cost; meanwhile, the construction and installation efficiency is improved, the labor cost required by the installation of the exterior wall facing is reduced, and the construction cost is effectively reduced.
Drawings
Other features, objects and advantages of the present invention will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:
FIG. 1 is a schematic flow chart of an embodiment 1 of the present invention;
FIG. 2 is a schematic diagram of embodiment 2 of the present invention;
fig. 3 is a diagram of the final product of embodiment 1 of the present invention.
In the figure: the automatic feeding conveyor 1, the automatic cleaning and separating device 2, the filter screen 3, the automatic vibrating turn-over dryer 4, the environment-friendly glue conveying pipe 5, the environment-friendly glue injection port 6, the fiber hanging net 7, the conveyor belt 8, the plan view A, the front view B and the side view C.
Detailed Description
Examples
Referring to fig. 1 and 2, the method of the present embodiment includes the following steps:
step 100: feeding oyster shells, cleaning and filtering; feeding oyster shells into a cleaning machine through a feeding machine, cleaning and filtering; the step aims at cleaning and removing redundant shells and sundries on the back of the shell, and filtering oyster shells with unsuitable shell shape and size.
Step 200: drying, screening and turning oyster shells; filtering, transferring to a vibrating turn-over dryer, and automatically screening and turning over by vibration force; the step aims to screen oyster shells with small size and uneven shell shape, and the oyster shells which do not meet the requirements are screened out through a vibrating screen.
Step 300: laying oyster shells in rows and platemaking; oyster shell through the screening, the surface is down, arranges through the conveyer belt and spreads. The oyster shell that needs further explanation is divided into internal surface and surface two sides, and the internal surface is the position that oyster meat survived, and the surface is exposed outside with sea wind, sea water contact. The external surface is to oyster effect in resisting external erosion, is oyster shell wall its main action's part. Therefore, for subsequent processing, the aim of the step is to adjust the external contact surface of the oyster shell and set a reasonable width size according to the specification.
Step 400: spraying glue on oyster shells and paving a net; the oyster shell after being spread in rows enters a glue spraying area, the environment-friendly glue is uniformly sprayed to the inner surface of the oyster shell through an environment-friendly glue spraying opening, meanwhile, soft fiber is hung on a net (mesh size: 10x10 mm), and the environment-friendly glue is spread above the inner surface of the oyster shell by utilizing the gravity principle to form a glue net. It is further described that the step aims at filling the concave area of the inner surface of the oyster shell with environment-friendly glue, and connecting all oyster shells by using the fiber hanging net so that the oyster shells are connected into a noodle.
Step 500: spraying glue for the second time, drying and packaging; after the glue on the oyster shell surface is basically dried, the environment-friendly glue secondary spraying is carried out, so that the flexible fiber net and the oyster shell are firmly bonded. And (5) conveying the secondarily-bonded net-hanging oyster shells into a dryer at 40 ℃ for drying to form coiled decorative materials, and packaging and boxing. The final product is shown in FIG. 3.
Example 2
The system of this embodiment is used to perform the method described in embodiment 1, please refer to fig. 2;
the system comprises:
automatic feeding conveyer 1: the feeding device is used for feeding oyster shells;
automatic cleaning and separating device 2: is used for cleaning oyster shells;
filter screen 3: is used for filtering oyster shells;
automatic vibration turn-over dryer 4: is used for drying oyster shells;
environmental protection glue conveyer pipe 5: used for conveying environment-friendly glue;
environmental protection glue injection port 6: the method is used for spraying environment-friendly glue on oyster shells;
fiber hanging net 7: the method is used for forming noodles by connecting oyster shells to form coiled materials;
conveyor belt 8: is used for transporting oyster shells.
The automatic feeding conveyor 1 is arranged at the left side of the automatic cleaning and separating device 2 and is used for conveying oyster shells into the automatic cleaning and separating device 2;
the other side of the automatic cleaning and separating device 2 is provided with a filter screen 3;
a conveyor belt 8 is arranged below the filter screen 3;
the conveyer belt is obliquely upward conveyed, and the oyster shell (the inner surface of the oyster shell is upward) can be automatically turned down by being inclined at an angle of 40-60 degrees by a certain angle; and oyster shell (oyster shell outward facing upwards) goes up through certain friction, realizes automatic turn-over, carries out unified turn-over with the oyster shell, is convenient for subsequent processing work.
The conveyor belt 8 is provided with two zones: the vibration turn-over drying area and the glue spraying area;
the automatic vibration turn-over dryer 4 is arranged in a drying area of the conveyor belt 8;
the environment-friendly glue injection port is connected with the environment-friendly glue conveying pipe and is arranged above the glue injection area of the conveyor belt;
the conveyer belt 8 is used for transporting oyster shell to the baling equipment and packs, vanning.
The oyster shell facing wall surface produced by the method of the invention greatly improves the oyster shell facing wall surface installation efficiency, is convenient to transport, can effectively popularize the ecological green oyster shell facing, and can reduce the environmental pollution caused by oyster shells.
The method mainly adopts assembly line production, improves the production efficiency and effectively reduces the production cost; meanwhile, the construction and installation efficiency is improved, the labor cost required by the installation of the exterior wall facing is reduced, and the construction cost is effectively reduced.
The control mode of the invention is controlled by manually starting and closing the switch, the wiring diagram of the power element and the supply of the power supply are common knowledge in the field, and the invention is mainly used for protecting the mechanical device, so the invention does not explain the control mode and the wiring arrangement in detail.
The control mode of the invention is automatically controlled by the controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, the supply of power also belongs to common knowledge in the art, and the invention is mainly used for protecting a mechanical device, so the invention does not explain the control mode and circuit connection in detail.
While the fundamental and principal features of the invention and advantages of the invention have been shown and described, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (1)
1. A production method of a wall surface of a net hung oyster shell is characterized by comprising a production system of the wall surface of the net hung oyster shell,
the system comprises:
automatic feeding conveyor: the feeding device is used for feeding oyster shells;
automatic cleaning and separating device: is used for cleaning oyster shells;
a filter screen: is used for filtering oyster shells;
automatic vibration turn-over dryer: is used for drying oyster shells;
environmental protection glue conveyer pipe: used for conveying environment-friendly glue;
environmental protection glue jet port: the method is used for spraying environment-friendly glue on oyster shells;
fiber hanging net: the method is used for forming noodles by connecting oyster shells to form coiled materials;
and (3) a conveyor belt: the transportation method is used for transporting oyster shells;
the preparation method for preparing the wall surface of the oyster shell with the system comprises the following steps:
oyster shell material loading, washing, filtration, specifically: the oyster shell enters a cleaning machine through a feeding machine to clean and remove redundant shells and sundries on the back of the oyster shell, and the oyster shell with unsuitable shell shape and size is filtered after cleaning;
oyster shell stoving, screening, turn over, specific: filtering, transferring to a vibrating turn-over dryer, and automatically screening and turning over by vibration force; sieving oyster shells with small size and uneven shell shape, and sieving out the oyster shells which do not meet the requirements through a vibrating sieve;
laying oyster shell rows and platemaking, and is specific: the outer surface of the screened oyster shells faces downwards, and the oyster shells are spread in rows through a conveyor belt;
spraying glue and lapping oyster shells, and specifically: allowing the laid oyster shells to enter a glue spraying area, uniformly spraying environment-friendly glue on the inner surfaces of the oyster shells through a glue outlet, and simultaneously hanging fiber of 7-13mm multiplied by 7-13mm on a net, and spreading the fiber on the upper parts of the inner surfaces of the oyster shells to form a glue net;
spraying glue for the second time, drying and packaging; specific: after the glue on the oyster shell surface is solidified, carrying out secondary spraying; drying the second-sprayed net-hung oyster shell to form a coiled decorative material; packaging and boxing;
the automatic cleaning and separating device is also used for connecting an automatic feeding conveyor and a filtering screen;
the automatic vibration turnover dryer is also used for being connected with a conveying belt, and the conveying belt is obliquely upwards conveyed, and the angle is 40-60 degrees;
the environment-friendly glue injection port is connected to the environment-friendly glue conveying pipe and is arranged on one side of the conveying belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111613992.1A CN114197788B (en) | 2021-12-27 | 2021-12-27 | Preparation method and system for oyster shell wall surface hanging net |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111613992.1A CN114197788B (en) | 2021-12-27 | 2021-12-27 | Preparation method and system for oyster shell wall surface hanging net |
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| Publication Number | Publication Date |
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| CN114197788A CN114197788A (en) | 2022-03-18 |
| CN114197788B true CN114197788B (en) | 2023-07-21 |
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| CN202111613992.1A Active CN114197788B (en) | 2021-12-27 | 2021-12-27 | Preparation method and system for oyster shell wall surface hanging net |
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Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1307161A (en) * | 2000-01-26 | 2001-08-08 | 惠阳市沥林国翔瓷砖工艺加工厂 | Net-molded ballast facing and its making method |
| CN102094504B (en) * | 2010-10-12 | 2012-07-04 | 九江市骏隆贝壳工艺有限公司 | Shell composite mosaic and preparation method thereof |
| CN202541170U (en) * | 2012-04-10 | 2012-11-21 | 蔡景学 | Shell decorative surface structure |
| CN103615074B (en) * | 2013-11-29 | 2016-07-06 | 杭州丹尼建材有限公司 | A kind of production technology of roofing tile |
| CN104847073B (en) * | 2015-05-12 | 2017-06-09 | 厦门合道工程设计集团有限公司 | A kind of extra large oyster shell veneer exterior and its construction method |
| KR101785029B1 (en) * | 2015-10-30 | 2017-10-12 | 예원예술대학교 산학협력단 | Tile manufacturing method using mulberry fibers and shell |
| CN206240833U (en) * | 2016-12-02 | 2017-06-13 | 福州市绿洋生态农牧有限公司 | A kind of feed sea oyster automatic cleaning separator of shell |
| CN108643502A (en) * | 2018-05-30 | 2018-10-12 | 张乘彬 | A kind of laying method of Novel mosaic |
| CN108978044A (en) * | 2018-08-21 | 2018-12-11 | 杭州考拉之屋实业有限公司 | A kind of production equipment and its production technology of blotting paper |
| CN112982871B (en) * | 2021-02-18 | 2022-11-04 | 广东泰诺节能新材料有限公司 | Preparation and construction process of light, thin, energy-saving and strong-adhesion large-size wall panel |
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| CN114197788A (en) | 2022-03-18 |
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