CN110238957A

CN110238957A - A kind of process flow of low-carbon environment-friendly nano composite lightweight basin tool

Info

Publication number: CN110238957A
Application number: CN201910382395.9A
Authority: CN
Inventors: 王劲松
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-05-09
Filing date: 2019-05-09
Publication date: 2019-09-17

Abstract

The invention discloses a kind of process flow of low-carbon environment-friendly nano composite lightweight basin tool, fabrication processing mainly includes the preparation of mud cloth, mold plastic film place mat, arranging net is bonded reactor core molding, the upper starch adhesive of basin mouth lock seaming, goes the step greatly of core model leakproof painting treatment five poly-.Had using present invention process process processing gardening Shui nationality lightweight basin, production method is simple and practical, and raw materials for production are easy to get, and the pollution-free i.e. low-carbon environment-friendly large-scale production gardening Shui nationality of Non-energy-consumption are entirely capable of being achieved with combined light basin tool.

Description

A kind of process flow of low-carbon environment-friendly nano composite lightweight basin tool

One, technical field

The present invention relates to a kind of process flows of low-carbon environment-friendly nano composite lightweight basin tool, concretely relate to apply In the process flow of the lightweight basin tool of the nano composite of the low-carbon environmental protection of the gardening Shui nationality.

Two, background technique

Currently, the production and processing technology that traditional gardening Shui nationality have with basin is using sandstone inorganic gel or resin injection molding reverse mould Technique and ceramic sintering process are made.Its large-scale production input cost is high, the heavy high logistics cost of product, and technique is raw Process high energy consumption high pollution not environmentally not low-carbon is produced, product form medelling is single, and functionalized application is implemented undesirable.

Three, summary of the invention

In view of the deficiencies of the prior art, the present invention provides a kind of technique streams of low-carbon environment-friendly nano composite lightweight basin tool Journey, processing method is simple and practical, and raw materials for production are easy to get, and low energy consumption is pollution-free and low-carbon environment-friendly large-scale production nanometer is multiple Mould assembly has anti-aging multi-functional gardening Shui nationality lightweight basin tool.

In order to solve the above-mentioned technical problem, the present invention is achieved by the following technical solutions:

The process flow of low-carbon environment-friendly combined light basin tool is as follows:

1. preparing the production of composite sludge cloth by design requirement: with functional organic polymer nano composite cement cementitious material With water 2~1: 1~2 system successively is wrapped up in by being re-dubbed mud and several size nonwoven clothes needed in due course and carry out sufficiently leaching by volume At middle height viscous mud cloth；

2. molding die bottom width plastic film place mat: the flexible thin modeling of the super set wide cut of glass mesh sheet of place mat in molding die plate face Film, face upper bottom portion can first spray water after with cement powder dispense one layer；

3. mud is arranged net, a forming is wrapped up in fitting: being covered a mud cloth on work top, and is placed glass mesh sheet and another Mud cloth, center heap puts soft i.e. core model, the mud of swollen property plastic film group well and arranges net and successively put in order respectively from the inside to the outside thereon Core model is enveloped layer by layer, is wrapped agglomerating rear and overturning and is placed in molding die, then bottom plastic film skirt is put in order and is covered on green body Through clap pressure, tremble mention, rub lane forming, to spontaneous curing；

The bound edge sealing 4. molding blank is open: workpiece green body sloughs exterior mold, is cut and is cut with cutting edge tool on green body workpiece convex surface Random size is arranged net out, is formed after basin mouth to apply around its edge and is spread medium-high viscosity cement slurry and to dispense cement of enameling dry Ash, in due course water jet flower-shape at natural grain, plastic film lid is covered with hardening maintenance；

5. removing core model leak repairing painting treatment: digging out core model group at workpiece basin mouth, the anti-cement slurry glue of low viscosity applies in basin inner chamber body use It smears several times, one-piece machine member is again through polishing, oil polish and resin aqueous emulsion impregnation solidification after sealing；

Compared with prior art, the beneficial effects of the present invention are: the artificial mountain stone made of process flow of the invention Product presentation 3-D effect may be implemented and native texture, the effect of Ultralight multi-level multi-functional are achieved.The technique Simple and practical, Zero-discharge non-pollution, low-carbon environment-friendly mode production operation can be achieved.

Four, specific example

Present invention is further described in detail With reference to embodiment:

The first step compounds building glue and nano modified bamboo charcoal powder and 325# ordinary portland cement, first by grey water volume ratio 1: 1.5 preparation 2000g in low viscosity bamboo charcoal slurry and sufficiently soak wrap up in two 10g/m²1200mmX1200 non-woven fabrics, then by grey water body The medium-high viscosity bamboo-charcoal mud slurry that product prepares 1000g than 1.5: 1；

Second step covers wide cut 1200mmX1000mmX0.9 PE in the molding ellipse die face of 700mmX400mmX100mm Plastic film one is opened；

Third step, paved on work top a bamboo charcoal slurry cloth, and a 180g/m is placed in face²1000mmX800mm Glass mesh sheet repaves after covering another bamboo charcoal slurry cloth and the upper soft swollen property plastic foil mold core of 1000g of center accumulation, first It is completely covered by mud cloth on face and core model is sealed into bulk, then having managed glass net carries out fitting adherency in time, finally mentions again and has managed bottom Layer mud cloth covers all entire glass wire side, digs cloth group i.e. sealing and is placed face down in oval mold, packs up bottom modeling Film skirt wraps in cloth group, and it is to be solidified to propose arrangement through bat kneadding；

4th step sloughs external mold after green body solidification, and clipper cuts off 600mmX350mm ellipse on convex surface and arranges net to form basin mouth, Edge clip and ectosome are smeared with medium-high viscosity bamboo charcoal slurry slurry, spraying water in due course one time, it is to be solidified at lines to flow flower-shape naturally.

5th step, basin mouth takes out core model after workpiece solidification, and twice of anti-drain process of organic silicon water-proofing glue smearing in pelvic cavity, then workpiece are whole Body polishing is soaked in 15 minutes in pure-acrylic emulsion and takes out, and spreads cover one layer of 100 mesh quartz sand in workpiece dignity in time, to its nature After solidification.

The above-mentioned only present invention preferably feasible embodiment, the non-therefore limitation scope of the present invention, according to above-mentioned reality It applies various modifications made by example or applies within this technical solution protection scope.

Claims

1. a kind of process flow of low-carbon environment-friendly nano composite lightweight basin tool, it is characterised in that be its described process flow steps It is as follows:

The first step prepares function mud cloth: grey polywater volume ratio 2~1 is pressed with organic polymer nano composite cement material: 1~2 successively by needed for design requirement with be made medium-high viscosity high molecular nanometer cement slurry and several size non-woven fabrics Material carries out sufficiently soaking to wrap up in being prepared into mud cloth；

Second step, molding die plastic film place mat: molding die bedding surpasses its wide cut flexibility thin plastic film, then coats in one layer on modeling face High viscosity cement slurry；

Third step arranges net and is bonded green body moulding: integrally spreading big wide cut mud cloth out on work top, and in placement of tiling both Fixed width width shapes glass mesh sheet, then covers a mud cloth and apply and be covered with medium-high viscosity cement slurry, center on cloth wire side Soft swollen property plastic film group is core model in accumulation, and from top to bottom having put mud cloth and selvage angle in order respectively in due course makes its all standing wrap Whole group's core model, finally overturning is placed in molding die, through plastic film skirt cladding, is clapped and is trembled, rubs and mention, arrange forming, to spontaneous curing；

4th step, green body opening bound edge stream flower: solidification workpiece green body takes off outer mould, and size, which is arbitrarily cut, on green body cloth wire side cuts out Heavy viscous mud coating in basin mouth, clip edge and outer green body use, then one layer of coloured cement ashes is dispensed, water spray forms nature in due course Lines is to be solidified.

5th step goes core model leak repairing coating: drawing taking-up core model after workpiece integrally curing, carries out in low viscosity waterproof slurry basin in Leak repairing brushing processing solidification, polishing, oil polish.