CN205950973U - Prefabricated wallboard imitation tile is template and mould system for shaping - Google Patents
Prefabricated wallboard imitation tile is template and mould system for shaping Download PDFInfo
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- CN205950973U CN205950973U CN201620907939.0U CN201620907939U CN205950973U CN 205950973 U CN205950973 U CN 205950973U CN 201620907939 U CN201620907939 U CN 201620907939U CN 205950973 U CN205950973 U CN 205950973U
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Abstract
The utility model relates to a prefabricated wallboard imitation tile template for the shaping, including magnetism backing plate and magnetism template, this magnetism backing plate includes the backing plate body, and the backing plate body is equipped with a plurality of cavitys that run through the backing plate body, and the magnetism backing plate is still including filling the magnetism cushion in the cavity, magnetism template layer folds and sets up in the magnetism backing plate, and the magnetism template includes the template body, and the template body is equipped with a plurality of molding cavity that run through the template body, and molding cavity is used for shaping imitation tile, wherein, the template body is different with the magnetism direction of backing plate body, and is the same with the magnetism direction of magnetism cushion. So, framed in the backing plate body is adsorbed to template body framed, makes the position relatively fixed of the two, if produce the offset, then has repulsion between framed and the magnetism cushion of template body, and unable absorption is fixed a position. When pasting in the shop that carries out the magnetism template, the relative position of template body is spread and is pasted the precision height by the decision of magnetism backing plate. Still provide a mould system.
Description
Technical field
This utility model is related to construction engineering technical field, and more particularly to a kind of prefabricated panel imitates tile forming template
And mold system.
Background technology
In construction, wall face is used ceramic tile to be widely used as ornament materials, the tradition of paving ceramic tile
Mode is to be pasted on by way of artificial on external wall using mortar, and then artificial jointing, wastes time and energy, with high costs,
And quality is difficult to control to, ceramic tile easily occurs and comes off or cause paving error because artificial proficiency level is different, reduce integrated beauty
Sight degree.
In building industrialization, ceramic tile no longer makes above-mentioned technique, and carries out paving using back-hand craft.Back-hand craft refers to,
Will the ceramic tile of paving reversely lay in concrete mold, then casting concrete directly above, molding of vibrating, but porcelain
In brick back-hand craft, it is still unavoidable from the risk that ceramic tile comes off, and higher efficiency of construction and difficulty of construction cannot be realized.
Utility model content
Based on this it is necessary to be directed in traditional tile laying technique it is impossible to avoid ceramic tile to come off, and cannot realize higher
Efficiency of construction and difficulty of construction problem, provide a kind of ceramic tile that prevents to come off that risk, efficiency of construction be high, difficulty of construction is low
Prefabricated panel imitates tile forming template and mold system.
A kind of prefabricated panel imitates tile forming template, including：
Magnetic backing plate, including backing plate body, described backing plate body is provided with some cavitys running through described backing plate body, described
Magnetic backing plate also includes the magnetic cushion block being filled in described cavity；
Magnetic template, is stacked in described magnetic backing plate, described magnetic template includes stencil body, described stencil body
It is provided with some molding cavities running through described stencil body, described molding cavity is used for molding and imitates ceramic tile；
Wherein, described stencil body is different with the magnetic direction of described backing plate body, the magnetic side with described magnetic cushion block
To identical.
Wherein in an embodiment, the section of the opening of the cross section contour of the opening of described molding cavity and described cavity
Contour line aligns.
Wherein in an embodiment, the size and shape of described magnetic cushion block, the size and shape phase with described cavity
Join.
Wherein in an embodiment, described magnetic cushion block is bonded in described cavity.
Wherein in an embodiment, described magnetic backing plate and described magnetic template body are respectively provided with flexibility.
Wherein in an embodiment, described stencil body includes the structure sheaf being stacked and magnetosphere, described forming cavity
Body runs through described structure sheaf and described magnetosphere.
Wherein in an embodiment, described stencil body also includes enhancement layer, and described enhancement layer is arranged at described structure sheaf
And described magnetosphere between.
Wherein in an embodiment, described structure sheaf, enhancement layer and described magnetosphere are integrally formed.
Wherein in an embodiment, sheet material or coiled material that described structure sheaf is constituted for flexible material, described magnetosphere is bag
Sheet material or coiled material that flexible material containing Magnaglo is constituted, described enhancement layer is the netted or fiber being made up of fibrous material
Shape structure.
A kind of mold system, including the mould for moulding prefabricated wallboard, and prefabricated panel described above is imitated ceramic tile and is become
Type template, described mould includes bed die and the rib mould being arranged at described bed die, and described prefabricated panel imitates tile forming mould
Plate is adsorbed in described bed die.
Above-mentioned prefabricated panel imitates tile forming template and mold system, due to the magnetic side of stencil body and backing plate body
To different, identical with the magnetic direction of magnetic cushion block, then the framed of stencil body is adsorbed in the framed of backing plate body, makes the two
Position is relatively fixed.If producing position skew, the framed of stencil body has repulsion it is impossible to absorption is fixed and magnetic cushion block between
Position.When carrying out the paving of magnetic template, the relative position of stencil body will not cause because artificial proficiency level is different to spread
The error of patch, the relative position of stencil body is determined by magnetic backing plate, paving high precision.
Brief description
Fig. 1 is the structural representation of the mold system in this utility model one embodiment；
Fig. 2 is the structural representation of the magnetic backing plate of the imitative tile forming template of prefabricated panel of the mold system shown in Fig. 1
Figure；
Fig. 3 is the structural representation of the magnetic template of the imitative tile forming template of prefabricated panel of the mold system shown in Fig. 1
Figure；
Fig. 4 is the profile of the imitative tile forming template of prefabricated panel of the mold system shown in Fig. 3；
Fig. 5 is that the prefabricated panel of the mold system shown in Fig. 3 imitates cuing open in another embodiment of tile forming template
Face figure.
Specific embodiment
For the ease of understanding this utility model, below with reference to relevant drawings, this utility model is more fully retouched
State.Preferred embodiment of the present utility model is given in accompanying drawing.But, this utility model can come real in many different forms
Existing however it is not limited to embodiment described herein.On the contrary, providing the purpose of these embodiments to be to make to public affairs of the present utility model
The understanding opening content is more thoroughly comprehensive.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element
Or can also there is element placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or may be simultaneously present centering elements.Term as used herein " vertical ", " level ", " left ",
" right " and similar statement are for illustrative purposes only.
Unless otherwise defined, all of technology used herein and scientific terminology are led with belonging to technology of the present utility model
The implication that the technical staff in domain is generally understood that is identical.In term used in the description of the present utility model it is simply herein
The purpose of description specific embodiment is it is not intended that in limiting this utility model.Term as used herein " and/or " include
The arbitrary and all of combination of one or more related Listed Items.
As shown in figure 1, the mold system 10 in this utility model one embodiment, including the mould for moulding prefabricated wallboard 20
Tool 12 and prefabricated panel imitate tile forming template 14.This prefabricated panel imitate tile forming with template 14 adsorbable in aforesaid mould
Tool 12, prefabricated panel is imitated tile forming template 14 and is layed in aforesaid mould 12, and casting concrete, thus molding is provided
There is the prefabricated panel 20 of imitative ceramic tile.Again the imitative porcelain with color is formed by the preparation technology such as sprayed coating or coloring agent and turn coagulation
Soil.
Specifically, refer to Fig. 2 and Fig. 3 in the lump, this mould 12 includes bed die 122 and the rib mould being arranged at bed die 122
124, this prefabricated panel is imitated tile forming template 14 and is adsorbed in bed die 122.This prefabricated panel is imitated tile forming template 14 and is wrapped
Include the magnetic backing plate 142 being stacked and magnetic template 144, this magnetic backing plate 142 is adsorbed in the bed die 122 of steel construction, this magnetic
Property template 144 is adsorbed in magnetic backing plate 142.This magnetic backing plate 142 includes backing plate body 1420, if this backing plate body 1420 is provided with
The dry cavity (not shown) running through this backing plate body 1420, this magnetic backing plate 142 also includes the magnetic cushion block being filled in cavity
1422.This magnetic template 144 includes stencil body 1440, and this stencil body 1440 is provided with some this stencil body 1440 that run through
Molding cavity 1442, this molding cavity 1442 is used for molding and imitates ceramic tile.
Wherein, stencil body 1440 is different with the magnetic direction of backing plate body 1420, the magnetic side with magnetic cushion block 1422
To identical.During use, first magnetic backing plate 142 is adsorbed on the bed die 122 of steel construction, then magnetic template 144 is placed in
On magnetic backing plate 142, because stencil body 1440 is different with the magnetic direction of backing plate body 1420, the magnetic with magnetic cushion block 1422
Property direction is identical, then the framed of stencil body 1440 is adsorbed in the framed of backing plate body 1420, so that the position of the two is relatively fixed.
If producing position skew, between the framed and magnetic cushion block 1422 of stencil body 1440, there is repulsion it is impossible to absorption positions.As
This, when carrying out the paving of magnetic template 144, the relative position of stencil body 1440 will not be because artificial proficiency level be different
Cause the error of paving, the relative position of stencil body 1440 is determined by magnetic backing plate 142, paving high precision.
It is pointed out that in the present embodiment, the direction of magnetization of this magnetic backing plate 142 and magnetic template 144 is unidirectional.
It should be appreciated that this bed die 122 can be formwork erection, alternatively flat-die.Then its paving location is corrected,
Simultaneously to aforesaid mould 12 casting concrete, because molding cavity 1442 runs through stencil body 1440, in mould 12 to prefabricated
While wallboard 20 molding, the imitative ceramic tile with prefabricated panel 20 one can be molded in prefabricated panel 20 side.Treat that concrete is hard
By prefabricated panel 20 demoulding from mould 12 after change, after concrete is dried, it is provided with a side spray of imitative ceramic tile towards prefabricated panel 20
Apply or roller coating coating, coloring agent or osmosis type coloured material.After the completion of coloring, prefabricated panel is imitated tile forming template 14 and takes off
From prefabricated panel 20, using covering material, overlay treatment is carried out to its surface, so that the prefabricated panel 20 with imitative ceramic tile is made
Standby complete.
So plastic go out the decorative cover that compares favourably with ceramic tile of outward appearance, and compare that to carry out trimming cost using ceramic tile low and shut out
The risk that absolutely ceramic tile comes off, has splendid weather resistance.Additionally, fast being facilitated using this template construction, template repeats
Use, reduce difficulty of construction and construction intensity, improve efficiency of construction.
Wherein, for making fit stable with magnetic backing plate 142 of magnetic template 144, in magnetic template 144 and magnetic backing plate
In 142 position fixing process, the opening 1441 of this molding cavity 1442 is alignd with the opening (not shown) of cavity, specifically, that is, should
The cross section contour of opening 1441 of molding cavity 1442 is alignd with the cross section contour of the opening of cavity.In the present embodiment, should
The cross sectional shape of molding cavity 1442 and cavity is rectangle, and accordingly opening is also rectangle, and magnetic cushion block 1422 is filled in sky
Intracavity, its size and shape is matched with the size and shape of cavity.So, make the different stencil body of magnetic direction 1440 with
Backing plate body 1420 is stable to be adsorbed, and is directed at molding cavity with stencil body 1440 magnetic direction identical magnetic cushion block 1422
1442 opening 1441, will not produce the repulsion to stencil body 1440.
With specific embodiment, magnetic template 144 will be illustrated below：
As shown in figure 4, this stencil body 1440 includes the structure sheaf 1446 being stacked and magnetosphere 1448, this forming cavity
Body 1442 runs through described structure sheaf 1446 and described magnetosphere 1448, makes stencil body 1440 be in fenestral fabric.This forming cavity
Body 1442 is matched with the size and shape of the imitative ceramic tile needing molding, and magnetosphere 1448 has magnetic, makes this template adsorbable
Platform mould in steel construction.
Wherein, this magnetic backing plate 142 and this magnetic template 144 are respectively provided with flexibility, so make stencil body 1440 be easy to cut
Cut and process.It should be appreciated that this magnetic backing plate 142 and magnetic template 144 have flexibility, but the two should have certain
Tension, tear resistance, and there is certain intensity, to ensure the aesthetics of the imitative ceramic tile molding in casting concrete.
It is appreciated that this molding cavity 1442 open up position and size, can the imitative ceramic tile of decorative cover as needed
Depending on layout designs, be not limited thereto, for example, in the present embodiment, this stencil body 1440 be in latticed, certainly, also can between
Open up described molding cavity 1442 at a certain distance.
In the present embodiment, this structure sheaf 1446 makes sheet material or coiled material for flexible material, and this magnetosphere 1448 is to include
Sheet material or coiled material that the flexible material of Magnaglo is constituted, this magnetosphere 1448 can be one-side band magnetic or two-sided band magnetic.This structure
Layer 1446 can be integral by bonding or pressing with magnetosphere 1448.
Preferably, this flexible material is to have resilient rubber-like, Plastic or resinae.So, to a certain extent
Reduce the weight of this template, so that what it can be stable is adsorbed in bed die 122, especially when for formwork erection.In addition it is also convenient for
Carrying and transport, the structure sheaf 1446 made using above-mentioned flexible material and magnetosphere 1448 also can improve template tension,
Tear resistance, significantly improves its ruggedness, so that template can be repeatedly used.
It may be noted that the supporter functioning as template that this structure sheaf 1446 is played, that is, ensure stencil body
1440 integrity that there is certain intensity and ensure stencil body 1440.Therefore, the intensity of structure sheaf 1446, tear resistance,
Toughness is above magnetosphere 1448, and comparing magnetosphere 1448 can change its various physics and chemical property by way of modified,
To meet aforesaid requirement.
Preferably, refer to Fig. 5, this stencil body 1440 also includes enhancement layer 1449, this enhancement layer 1449 is arranged at knot
Between structure layer 1446 and magnetosphere 1448, and connected with structure sheaf 1446 and magnetosphere 1448 by the connected mode such as bonding or pressing
It is connected in one.So, tension, the tear resistance of stencil body 1440 can be further enhanced, improve the ruggedness of mould 12.
In the present embodiment, this enhancement layer 1449 is the netted or filamentary structure being made up of fibrous material.Specifically, this fibre
Dimension material can be organic fiber, such as nylon fiber, vinylon fiber, polypropylene fibre；It is alternatively inorfil, such as glass
Fiber, carbon fiber, boron fibre, whisker, asbestos fibre, certain metallic fiber also may be used.
It may be noted that in the present embodiment, this magnetic backing plate 142 is fabricated from a flexible material, this flexible material is to have elasticity
Rubber-like, Plastic or resinous material.The structure of this magnetic backing plate 142 can or phase identical with the structure of stencil body 1440
Similar, for example include three-decker as the aforementioned, the structure of this magnetic backing plate 142 also can be different from stencil body 1440, here
It is not construed as limiting, enables can stably be adsorbed in bed die 122, and magnetic template 144 is positioned and is supported.
In the present embodiment, on backing plate body 1420, the size and shape of the ceramic tile of molding opens up aforementioned two as required
The cavity of end opening, the part of excision is magnetic cushion block 1422, magnetic cushion block 1422 is overturn 180 degree and is filled in cavity,
And so that magnetic cushion block 1422 and the inwall of cavity is adhesively fixed by adhesive.Due to magnetic backing plate 142 and magnetic template 144
The direction of magnetization be unidirectional, then after magnetic cushion block 1422 upset 180 degree, the magnetic direction of its magnetic direction and stencil body 1440
Identical, different with the magnetic direction of backing plate body 1420.Using above-mentioned manufacture method, processing facility, and processing cost is relatively low.
Tile forming template 14 and mold system 10 are imitated based on above-mentioned prefabricated panel, this utility model also provides one kind
There is the method for manufacturing of the prefabricated panel 20 of the decorative cover of imitative ceramic tile, it comprises the following steps：
Step S110：Cleaning bed die 122, and imitative for prefabricated panel tile forming template 14 is layed in bed die 122, and school
Positive position；
Specifically, the mould 12 for moulding prefabricated wallboard 20 can be flat-die, alternatively formwork erection, then before preparation, will
The bed die 122 of the bed die 122 of flat-die or formwork erection cleans and cleans out.Then by aforesaid template magnetic absorption in structure of steel product
Bed die 122 on, and according to finishing requirements, the position of calibration template.
Step S120：Smearing release agent；
Specifically, when being prepared using different types of mould 12, the releasing agent smeared is different.For example, flat-die is made
During standby prefabricated panel 20, then smear aqueous release agent, when formwork erection prepares prefabricated panel 20, then smear oil-based release agent, with
Reach good stripping result.
Step S130：After releasing agent dry tack free no hydrops, casting concrete to described mold system 10, and slightly shake
Smash；
Specifically, toward mould 12 casting concrete for moulding prefabricated wallboard 20, similar to ceramic tile back-hand craft, becoming
While type prefabricated panel 20, forming has the decorative cover of imitative ceramic tile.
Step S140：Reach the demoulding after demoulding strength after concrete, and concrete is dried；
Step S150：After concrete surface is dried, in decoration face colouring；
Specifically, after concrete surface is dried, there is the decoration face colouring of imitative ceramic tile, coloring can be applied using spraying
Material, it is possible to use lithio coloring agent colours to surface.
Step S160：After the completion of coloring, prefabricated panel is imitated tile forming template 14 and takes off from concrete；
Wherein, first colour to take off template again and can ensure that brickwork joint and the brick face of imitative ceramic tile have certain aberration from concrete,
And can compare favourably with the decorative cover of ceramic tile, more attractive in appearance.It is pointed out that the coloring effect good for ensureing acquisition, and
Ensure to be difficult to fade, using different color methods, follow-up step is also not quite similar.
For example, after using sprayed coating coloring, also include step S170：After coating dry tack free, spray covering material.
So it is ensured that coloring effect and play protective action it is ensured that coloring is difficult to fade.After using lithio coloring agent, then do not need
Above-mentioned step S170.
Above-mentioned prefabricated panel imitates tile forming template 14 and mold system 10, plastic go out outward appearance and ceramic tile compare favourably
Decorative cover, and compare that to carry out trimming cost using ceramic tile low and prevented the risk that ceramic tile comes off, there is splendid weather resistance.
Additionally, fast being facilitated using this template construction, template is reusable, reduces difficulty of construction and construction intensity, improves and apply
Work efficiency rate.
Each technical characteristic of embodiment described above can arbitrarily be combined, for making description succinct, not to above-mentioned reality
The all possible combination of each technical characteristic applied in example is all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all it is considered to be the scope of this specification record.
Embodiment described above only have expressed several embodiments of the present utility model, and its description is more concrete and detailed,
But therefore can not be interpreted as the restriction to utility model patent scope.It should be pointed out that the common skill for this area
For art personnel, without departing from the concept of the premise utility, some deformation can also be made and improve, these broadly fall into
Protection domain of the present utility model.Therefore, the protection domain of this utility model patent should be defined by claims.
Claims (10)
1. a kind of prefabricated panel imitates tile forming template it is characterised in that including：
Magnetic backing plate, including backing plate body, described backing plate body is provided with some cavitys running through described backing plate body, described magnetic
Backing plate also includes the magnetic cushion block being filled in described cavity；
Magnetic template, is stacked in described magnetic backing plate, described magnetic template includes stencil body, and described stencil body is provided with
Some molding cavities running through described stencil body, described molding cavity is used for molding and imitates ceramic tile；
Wherein, described stencil body is different with the magnetic direction of described backing plate body, the magnetic direction phase with described magnetic cushion block
With.
2. prefabricated panel according to claim 1 imitates tile forming template it is characterised in that the opening of described molding cavity
The cross section contour of mouth is alignd with the cross section contour of the opening of described cavity.
3. prefabricated panel according to claim 1 imitate tile forming template it is characterised in that described magnetic cushion block big
Little and shape, is matched with the size and shape of described cavity.
4. prefabricated panel according to claim 1 imitates tile forming template it is characterised in that described magnetic cushion block bonds
In described cavity.
5. the prefabricated panel according to Claims 1 to 4 any one imitates tile forming template it is characterised in that described
Magnetic backing plate and described magnetic template body are respectively provided with flexibility.
6. prefabricated panel according to claim 5 imitates tile forming template it is characterised in that described stencil body includes
The structure sheaf being stacked and magnetosphere, described molding cavity runs through described structure sheaf and described magnetosphere.
7. prefabricated panel according to claim 6 imitates tile forming template it is characterised in that described stencil body also wraps
Include enhancement layer, described enhancement layer is arranged between described structure sheaf and described magnetosphere.
8. prefabricated panel according to claim 7 imitates tile forming template it is characterised in that described structure sheaf, reinforcement
Layer and described magnetosphere are integrally formed.
9. prefabricated panel according to claim 8 imitates tile forming template it is characterised in that described structure sheaf is flexible
Sheet material or coiled material that material is constituted, described magnetosphere is to include sheet material or the coiled material that the flexible material of Magnaglo is constituted, institute
Stating enhancement layer is the netted or filamentary structure being made up of fibrous material.
10. a kind of mold system is it is characterised in that include the mould for moulding prefabricated wallboard, and as claim 1～9
Prefabricated panel described in any one imitates tile forming template, the rib that described mould includes bed die and is arranged at described bed die
Mould, described prefabricated panel is imitated tile forming template and is adsorbed in described bed die.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201620907939.0U CN205950973U (en) | 2016-08-19 | 2016-08-19 | Prefabricated wallboard imitation tile is template and mould system for shaping |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620907939.0U CN205950973U (en) | 2016-08-19 | 2016-08-19 | Prefabricated wallboard imitation tile is template and mould system for shaping |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106827197A (en) * | 2017-03-20 | 2017-06-13 | 上海鼎中新材料有限公司 | It is applied to the manufacture method of the magnet type elasticity mould of formwork erection casting concrete |
| US11015346B2 (en) | 2017-09-08 | 2021-05-25 | Ioan Ulici | Prefabricated tiling system and method |
| CN114439192A (en) * | 2021-12-16 | 2022-05-06 | 福建鑫磊装饰工程有限公司 | Imitative hole stone spraying construction appurtenance |
| CN116533671A (en) * | 2023-06-20 | 2023-08-04 | 厦门爱伦科技有限公司 | Crystal pattern forming machine |
-
2016
- 2016-08-19 CN CN201620907939.0U patent/CN205950973U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106827197A (en) * | 2017-03-20 | 2017-06-13 | 上海鼎中新材料有限公司 | It is applied to the manufacture method of the magnet type elasticity mould of formwork erection casting concrete |
| US11015346B2 (en) | 2017-09-08 | 2021-05-25 | Ioan Ulici | Prefabricated tiling system and method |
| CN114439192A (en) * | 2021-12-16 | 2022-05-06 | 福建鑫磊装饰工程有限公司 | Imitative hole stone spraying construction appurtenance |
| CN116533671A (en) * | 2023-06-20 | 2023-08-04 | 厦门爱伦科技有限公司 | Crystal pattern forming machine |
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