CN112314467A - Polyurea resin adhesive composite molding manufacturing process flow of birdcage fish tank - Google Patents

Polyurea resin adhesive composite molding manufacturing process flow of birdcage fish tank Download PDF

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Publication number
CN112314467A
CN112314467A CN202011305656.6A CN202011305656A CN112314467A CN 112314467 A CN112314467 A CN 112314467A CN 202011305656 A CN202011305656 A CN 202011305656A CN 112314467 A CN112314467 A CN 112314467A
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China
Prior art keywords
plastic film
polyurea
cloth net
cloth
glass
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CN202011305656.6A
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Chinese (zh)
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王劲松
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Individual
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Individual
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Priority to CN202011305656.6A priority Critical patent/CN112314467A/en
Publication of CN112314467A publication Critical patent/CN112314467A/en
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K31/00Housing birds
    • A01K31/06Cages, e.g. for singing birds
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K63/00Receptacles for live fish, e.g. aquaria; Terraria
    • A01K63/003Aquaria; Terraria

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Animal Husbandry (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Birds (AREA)
  • Marine Sciences & Fisheries (AREA)
  • Zoology (AREA)
  • Revetment (AREA)

Abstract

The invention discloses a polyurea resin adhesive composite molding manufacturing process flow of a birdcage fish tank, which mainly comprises six steps of preparing polyurea resin adhesive cement cloth, humidifying plastic film wrapping blank shell molding, planting groove landscape and partition setting, glass sheet cloth net gluing and fixing, functional bag body and cloth net curtain setting, blank shell external decoration and accessory installation.

Description

Polyurea resin adhesive composite molding manufacturing process flow of birdcage fish tank
One, the technical field
The invention relates to a polyurea resin adhesive composite molding manufacturing process flow of a birdcage fish tank, in particular to a composite type ultra-light multifunctional panoramic birdcage fish tank production manufacturing process flow applied to home office decoration scenes.
Second, background Art
At present, most of the traditional manufacturing and processing technologies of the birdcage fish tank are manufactured by adopting the traditional techniques of weaving, binding, splicing and embedding, the large-scale production has high labor cost, the individual skill requirement of the process production flow is high, the product form is heavy, the production efficiency is low, the integral application of the function is difficult to be unsatisfactory, and the like.
Third, the invention
Aiming at the defects of the prior art, the invention provides a process flow for composite molding and manufacturing of polyurea resin adhesive of a birdcage fish tank, the processing and manufacturing method is simple and practical, the requirement on individual production skills is low, in addition, the supply of production raw materials is reliable and mature, the energy consumption is low, the pollution is avoided, the low-carbon environment-friendly large-scale production is realized, and the process product has the advantages of multiple functions, ultra-light weight, high elasticity, aging resistance and impact resistance.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the polyurea resin adhesive composite molding manufacturing process flow of the birdcage fish tank is as follows:
preparing polyurea resin mucilage cloth: fully soaking and rubbing a plurality of pieces of non-woven fabrics with certain sizes and a forming mixed slurry formed by manual polyurea resin adhesive to prepare a glue slurry fabric in a non-dripping glue shape;
secondly, humidifying the plastic film to wrap the blank shell for molding: firstly, paving a preset super-mucilage cloth and a wide-width water-wet-processed flexible plastic film of a glass fiber sheet on a blank shell forming workbench, respectively sticking and adhering a spread polyurea mucilage cloth, a glass fiber sheet with a preset size and a rigid lining body on most areas of the surface of the flexible plastic film in sequence, covering and pressing a layer of waterproof plastic film on a glass fiber net sheet through edge covering, piling up a flexible plastic film core mold material on the center part of the glass fiber net sheet, flattening a foam plastic model plate with a preset size and a wide width on the glass fiber net sheet, respectively lifting a cloth net skirt to cover and wrap the edges of the template, fixing and processing the cloth net skirt into a bulk shape by binding nails, simultaneously extruding the plastic film bulk at the top of a preset shell head into a concave nest shape, tightly wrapping the whole blank bulk with the bottom layer outer wrapping plastic film skirt, fixing and turning the blank body on a flat plate, standing vertically after standing and natural curing in due time, pulling nails to remove the outer wrapping plastic film and the mold core mold plate to form a glass surface opening, cutting a plurality of openings with the determined functional size on two sides of a blank shell workpiece respectively;
the planting groove landscape and the partition body are arranged: the opening surface of the inner cavity of the shell and the glass installation surface are horizontally placed upwards, a plurality of cloth mesh mucilage clusters which are fixed in size and internally wrapped with plastic films are respectively arranged at the middle lower part of the blank shell and tightly attached to the wall of the inner cavity, and after the cloth mesh mucilage clusters are solidified, the cloth mesh mucilage clusters are respectively opened in random sizes and taken out to obtain plastic film clusters;
fourthly, the glass sheet is arranged by cloth net gluing: the inner cavity of the blank shell workpiece, namely the set glass placing surface, is horizontally placed upwards, the inner cavity edge of the blank shell workpiece is internally and externally filled with a plastic film group and a support, the peripheral edges are coated with glass cement, a glass sheet workpiece and a bottom support foot baffle protection body are placed and attached, the edge of the glass piece and the outer edge of the opening of the blank shell are sealed and bonded by polyurea cement cloth mesh, after curing, an inner cavity plastic film group core mold is taken out, and then the bottom glass edge is subjected to waterproof treatment;
the function bag and the cloth net curtain are arranged: coating a predetermined functional opening surface with a thin plastic film with a demolding material, namely, plugging a polyurea cloth net group internally wrapped with a plastic film group into a small functional opening, removing an outer coating material after curing and molding, cutting a plurality of holes on the surface facing to an inner cavity, taking out a core mold group to form a functional bag body for birds, and finally, carrying out hole buckle edge locking treatment on a large opening surface of the side body of the blank shell and the cloth net surface remained after cutting;
sixthly, mounting of blank shell outer decorations and accessories: the bag body embedded in the original position and the blank shell except the glass surface are sprayed with functional decorative coating, and finally other accessory matched workpieces are arranged and installed in place;
compared with the prior art, the invention has the beneficial effects that: the birdcage fish tank and the pet symbiotic system appliance manufactured by the process flow can realize the three-dimensional effect and natural texture of the product, and the ultra-light multi-level multifunctional effect of the product is realized. The process is simple and practical, zero emission and no pollution, and low-carbon and environment-friendly production operation can be realized.
Fourth, specific examples
The present invention will be described in further detail with reference to specific embodiments below:
firstly, manually soaking and rubbing 5 kg of polyurea resin which is coated by hands and has two components of 2: 1 for 0 minute, wherein the specifications of the polyurea resin are respectively 2500mmX2000mm two pieces and 1200mmX1200mm eight pieces, and the weight of the polyurea resin is 15g/m2Preparing a mucilage fabric from the non-woven fabric;
secondly, covering a PE plastic film with the width of 3000mmX2500mmX2 silk which is processed by water bubbles on a working panel, firstly spreading a layer of large-size polyurea mucilage cloth on two thirds of the central area of the PE plastic film, and placing a 300g/m 300g/m of 2000mmX1600mm cloth on the PE plastic film2Spreading a layer of large polyurea mucilage cloth on the surface of the glass fiber net sheet for edge covering, vertically placing three bamboo fiber boards which are coated with polyurea glue and are 1500mm X50 mmX5mm at the middle part of the cloth net side by side at intervals of 150mm, compacting the bamboo fiber boards by covering with black and white geotextile, stacking 5000g of soft plastic film groups, placing a 1500mm X600mmX50mm extrusion molding template, lifting the polyurea cloth net mucilage and the template for edge surrounding and leaving a templateThe cloth net ball is applied with a width of 50mm and fixed by a tack, so that the cloth net ball completely forms a cloth net ball shape with the whole mold core and the template, the cloth net ball is turned, namely the sealing surface is placed on the bottom plastic film surface, the plastic film ball is randomly plugged into a socket shape from outside to inside at a given head part, the bottom plastic film skirt is drawn and lifted to tightly wrap the whole cloth net ball, the cloth net ball is patted, pressed, kneaded, arranged and placed on the template surface of 2200mmX1200mmX30mm for standing for 20 minutes, then the head part is vertically erected upwards, the cloth net ball naturally forms against the wall surface, the blank is cured, the tack is removed to remove the outer plastic film, the template is taken out, the left side and the right side of the blank are cut into oval hole surfaces, namely 1 mm and 550mm of a bird cage part (the cut cloth net surface is connected with the shell part to form a cloth net curtain), 2 mm and 450mm of an opening of the fish tank part, and 2;
step three, placing 300mm, 400mm and 500mm polyurea cloth mesh forming adhesive cement wrapped with plastic film clusters at will on the surface of the inner cavity of the blank shell, solidifying and taking out the plastic film clusters;
fourthly, placing a given 1500mmX600mmX5mm broad-width ultra-white glass sheet at the edge of a glass surface opening coated with glass cement on the inner cavity plug plastic film dough surface, arranging a 600mmX150mmX30 hard foam plastic foot stop at the bottom of the glass surface opening, finally connecting and attaching a small piece of polyurea mucilage cloth with the shell surface, taking out the inner cavity plastic film dough of the blank shell after curing, and timely coating 1-2 times at the joint of the inner cavity glass through polyurea waterproof paint for leakage prevention treatment;
fifthly, vertically placing the blank shell workpiece, respectively plugging the functional opening surface by polyurea cloth mesh mucilage clusters which are larger than the opening surface, wrapped by thin plastic films and wrapped by plastic film clusters, removing the inner plastic film and the outer plastic film after the blank shell workpiece is cured and formed and opened with a large opening of 10 centimeters, respectively punching seven ventilation holes with the size of 10mm on the outer workpiece surface by a hole fastener, and finally correspondingly locking the 550mm cloth mesh curtain edge of the birdcage part and the shell edge by a eyelet hole fastener;
and sixthly, respectively spraying and decorating the glass surfaces of the functional outer bag body and the blank shell outer body except the glass surfaces by using 500g of polyurethane color art paint, and finally arranging and installing a lamp, a water pump and the like in place.
The above description is only for the purpose of illustrating preferred embodiments of the present invention and is not intended to limit the scope of the present invention, and various modifications and applications made by the above embodiments are within the scope of the present invention.

Claims (1)

1. A polyurea resin adhesive composite molding manufacturing process flow of a birdcage fish tank is characterized by comprising the following process flow steps:
firstly, preparing polyurea resin mucilage cloth: a plurality of pieces of non-woven fabrics with a certain size and the molding mixed slurry formed by manual polyurea resin glue are fully soaked, wrapped and kneaded to prepare the polyurea resin adhesive;
secondly, wetting the plastic film to wrap the blank shell for forming: spreading a water-wet flexible plastic film with a predetermined ultra-wide width on a blank shell forming workbench, sequentially laminating a polyurea mucilage cloth, a glass fiber sheet with a predetermined size and a rigid lining body on most regions of the water-wet flexible plastic film, the whole cloth net surface is covered with a layer of waterproof plastic film, the center position is piled with a flexible plastic film core mold material, then flatly pressing the foam plastic model plate with a predetermined size and a predetermined width on the plate, respectively lifting the cloth net skirt edge to cover and attach the edge of the template, and forming a ball shape by binding and fixing, extruding a plastic film cluster into a concave pit shape at the top of the head of the set shell, wrapping, coating, fixing, shaping, overturning and placing on a flat plate by an outer plastic film wrapping skirt edge, standing for a short time, vertically standing for natural curing, removing the outer plastic film and a mold core template after the shell of the workpiece is cured to form a glass surface opening, and respectively cutting a plurality of opening surfaces with set width on two sides of the workpiece of the blank shell;
thirdly, arranging the plant tank landscape and the partition body; the opening surface of the inner cavity of the blank shell, namely the glass mounting surface, is horizontally placed upwards, a plurality of polyurea resin mucilage cloth net bag bodies with the set sizes and internally wrapped with plastic film clusters are respectively arranged by being clung to the inner cavity wall by the set middle lower part, and the molded cloth net bag bodies are opened randomly after being cured and then the plastic film clusters are taken out to form landscape partition bag bodies such as plant cultivation acupuncture points;
fourthly, glass sheet cloth net gluing and fixing: filling the inner and outer plugs of the opening and the edge of the glass surface of the blank shell with a plastic film core molding material, bottoming the glass glue on the peripheral surface of the opening, pressing glass sheets with a set size and a bottom supporting foot stop, sealing the joint by using a polyurea adhesive cement cloth net strip, completely removing the plastic film core material after curing, and performing waterproof and leakproof treatment on the edge of the glass at the bottom of the inner cavity;
fifthly, setting a function bag and a cloth net curtain: the method comprises the following steps of (1) plugging and embedding a set polyurea mucilage cloth net wrapping group wrapped with plastic films and wrapped with plastic film groups outside the polyurea mucilage cloth net wrapping group at a set functional opening of a blank shell, setting the polyurea mucilage cloth net wrapping group inwards through the opening after the polyurea mucilage cloth net wrapping group is cured and molded to form a functional bag body for birds, and finally carrying out hole buckling and edge locking treatment on a cloth net curtain with a large opening at the side of the blank shell;
sixthly, mounting the blank shell outer decorations and accessories: the glass surface blank shell main body is subjected to spraying and external decoration treatment, and a water pump, a lamp and other preset accessory matching workpieces are installed in place.
CN202011305656.6A 2020-11-20 2020-11-20 Polyurea resin adhesive composite molding manufacturing process flow of birdcage fish tank Pending CN112314467A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011305656.6A CN112314467A (en) 2020-11-20 2020-11-20 Polyurea resin adhesive composite molding manufacturing process flow of birdcage fish tank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011305656.6A CN112314467A (en) 2020-11-20 2020-11-20 Polyurea resin adhesive composite molding manufacturing process flow of birdcage fish tank

Publications (1)

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CN112314467A true CN112314467A (en) 2021-02-05

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113396857A (en) * 2021-06-15 2021-09-17 王劲松 Landscape type planting and breeding integrated polyurea composite forming ecological bag process flow

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113396857A (en) * 2021-06-15 2021-09-17 王劲松 Landscape type planting and breeding integrated polyurea composite forming ecological bag process flow

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