CN111149544A - Process flow of green low-carbon three-dimensional composite plant cultivation device - Google Patents

Abstract

The invention discloses a process flow of a green low-carbon three-dimensional composite plant cultivation device, which mainly comprises six major steps of functional slurry distribution preparation, molded plastic film bedding bottom slurry, cloth net fit reactor core molding, blank opening edge sealing and bottom fixing, inner cavity cultivation cabin manufacturing, outer planting hole and accessory installation and the like. The green low-carbon three-dimensional composite plant cultivation device is processed and produced by the process flow, the manufacturing method is simple and practical, the production raw materials are easy to obtain, and the low energy consumption and no pollution are realized, namely the green low-carbon environment-friendly large-scale batch production of the three-dimensional composite plant cultivation device can be completely realized.

Description

Process flow of green low-carbon three-dimensional composite plant cultivation device

One, the technical field

The invention relates to a process flow of a green low-carbon three-dimensional composite plant cultivation appliance, in particular to a composite three-dimensional all-green low-carbon production process flow of a container tool applied to the technical field of plant cultivation.

Second, background Art

At present, the traditional plant cultivation container tools are respectively integrated, different functions and purposes are difficult to integrate and unify, and the production and processing technology is manufactured by adopting the traditional technique of pottery, molding, bonding, splicing and the like. The investment cost of large-scale production materials is high, the production flow of the green, environment-friendly and low-carbon process is complex, the product form model is single, and the implementation of the functional integral application is not ideal.

Third, the invention

Aiming at the defects of the prior art, the invention provides a process flow of a green low-carbon three-dimensional composite plant cultivation appliance, and the processing and manufacturing method is simple and practical, the production raw materials are easy to obtain, the energy consumption is low, the pollution is not caused, and the green low-carbon environment-friendly large-scale production of the three-dimensional composite plant cultivation container appliance with the anti-aging function is realized.

In order to solve the technical problems, the invention is realized by the following technical scheme:

the process flow of the green low-carbon three-dimensional compound plant cultivation device is as follows:

① preparing a composite slurry cloth net, namely preparing slurry by sequentially compounding a functional organic polymer nano composite cement cementing material and water according to the volume ratio of 2-1: 1-2 and according to the requirement at proper time, and fully soaking and wrapping the slurry, a plurality of large and small non-woven fabrics and glass fiber meshes to prepare a slurry cloth net material with medium and low viscosity;

② spreading base slurry on the plastic film, spreading a flexible plastic film with a predetermined width of ultra-glass fiber net on the surface of the wet-in-water work table, and coating a layer of compound slurry on three surfaces of the plastic film;

③ shaping by adhering slurry cloth net, covering a slurry cloth on the plastic film surface slurry, placing a glass fiber net and another slurry cloth, stacking a soft expandable plastic film group (core mold) on the center of the slurry cloth, placing a planar template on the core mold surface, sequentially lifting the slurry cloth net from inside to outside, respectively, covering the core mold (plastic film group) and the mold plate layer by layer, tightly wrapping, turning over, placing the seal face downwards on the molding plastic film surface, lifting the bottom plastic film skirt edge, tightening, covering the whole cloth net group, beating, shaking, kneading, placing in a molding mold, and naturally curing;

④ sealing the opening of the blank to prevent water at the bottom, removing the external mold and the external plastic film from the blank, cutting a cloth net surface with a predetermined size at the preset flat vertical surface and the surface of the workpiece by a cutting edge of a shearing tool to form a sight opening, removing the internal core mold group (plate), sealing the opening with slurry of cement slurry cloth and the sealing edge of the shearing tool, and smearing the opening leftover and the waterproof cement slurry on the bottom cavity to prevent water leakage for 1-3 times;

⑤ manufacturing inner cavity of plant cultivation chamber, sequentially wrapping plastic film material with cement slurry cloth net material at the preset position of the blank inner cavity to form a mass according to the design requirement, placing the mass with its opening facing downwards and tightly attached to the inner cavity wall, extruding for molding, solidifying, opening, taking out the plastic film mass to form the cultivation chamber, and finally coating with cement slurry for 1-3 times;

⑥ arranging planting holes and lamp accessories, digging holes of random size on the surface of the workpiece shell corresponding to the cultivation chamber in the workpiece cavity of the blank body, sealing the edges of the holes with cement slurry to form planting holes, and arranging other accessory supporting workpieces such as lighting and water pump in the workpiece cavity in place;

compared with the prior art, the invention has the beneficial effects that: the three-dimensional composite plant cultivation device manufactured by the process flow can realize the three-dimensional effect and natural texture of the product, and the ultra-light multi-layer multifunctional effect of the product is realized. The process is simple and practical, zero emission and no pollution, and the production operation in a green, low-carbon and environment-friendly mode can be realized.

Fourth, specific examples

The present invention will be described in further detail with reference to specific embodiments below:

firstly, building glue, nano modified bamboo charcoal powder and No. 325 ordinary portland cement are compounded, 3000g of middle-low viscosity bamboo charcoal slurry is prepared according to the volume ratio of ash water to 1: 1.5 in one stage, and two pieces of bamboo charcoal slurry with the medium-low viscosity are fully soaked in the slurry and the slurry is wrapped by 10g/m²1200mmX1200 non-woven fabrics, and in the second stage, 5000g of middle and low viscosity bamboo charcoal mud slurry is prepared according to the volume ratio of ash water of 1.5: 1, and is soaked and wrapped with 10 sheets of 800mmX800mm non-woven fabrics and 5 sheets of glass fiber meshes;

secondly, covering a piece of PE plastic film with the width of 2000mmX2000mmX0.9 silk on the working table surface, and spreading a layer of cement bamboo charcoal dry ash powder with the thickness of 1mm on two sides of one third of the central area;

thirdly, spreading a bamboo charcoal slurry cloth on the plastic film dry ash powder surface, and placing a bamboo charcoal slurry cloth 180g/m on the cloth surface²The 1200mmX1000mm glass fiber mesh sheet is uniformly coated on a glass fiber mesh sheet by using 1000g of high-viscosity bamboo charcoal slurry, another piece of bamboo charcoal slurry cloth is laid, 3000g of soft plastic film cluster is piled at the center of the glass fiber mesh sheet, a 700mmX500mmX15mm template is placed on the surface of the soft plastic film cluster, the clay cloth on the lifted surface is completely covered and encapsulated into a dough shape, then the glass fiber mesh sheet cloth on the bottom layer is lifted in time to be bonded and coated, so that the whole mold core is completely covered and wrapped into a cloth mesh shape, finally the cloth mesh cluster is turned over, namely the sealing surface is placed on the bottom plastic film surface, the bottom plastic film skirt is lifted to wrap the whole cloth mesh cluster, and the glass fiber mesh cluster is placed in an L-shaped flat plate type mold of 700mmX500mmX400mm to be cured through beating, kneading and arranging;

fourthly, after the green body is cured, firstly removing the exterior mould and the outer plastic coating, keeping the height of the flat vertical surface at the bottom by 50mm, keeping the width of the left side and the right side by 25mm, shearing and cutting the flat vertical surface along the bottom in parallel to form a 650mmX450mm rectangular cloth net surface, taking out an inner mould core (plate) of the green body, firstly using JS composite cement slurry with low and medium viscosity to laminate the bottom of the inner cavity with cloth net material of the lower pin of the cut, and then all-directionally and sequentially coating for 3 times, namely locking edges and sealing the water leakage prevention treatment;

the fifth step: horizontally placing the workpiece blank with an opening face facing upwards, sequentially placing 5 wrapped groups with the size of 300mm formed by wrapping plastic film groups in a 800mmX800mm slurry cloth net tightly against the inner wall of the cavity, stacking the plastic film groups on the surfaces, performing extrusion molding treatment on the plastic film groups to be cured, finally respectively cutting out the cloth net surfaces with the diameter of 200mm, respectively digging out the plastic film groups to form planting holes in the cabin, and coating cement slurry for two times to seal and fix;

and a sixth step: holes with the diameter of 100mm are dug out on the outer surface bodies corresponding to the 5 inner chambers respectively, the outer planting holes are formed by coating and processing the outer planting holes twice through cement slurry, and finally, the lamps, the water pumps and the like are installed and arranged in place.

The above description is only for the purpose of illustrating preferred embodiments of the present invention and is not intended to limit the scope of the present invention, and various modifications and applications made by the above embodiments are within the scope of the present invention.

Claims (1)

1. A process flow of a green low-carbon three-dimensional composite plant cultivation tool is characterized by comprising the following steps:

step one, preparing cement slurry cloth: preparing high-medium low-viscosity polymer cement slurry with organic polymer nano composite cement materials according to the volume ratio of ash to water accumulation of 2-1: 1-2 according to design requirements, and then performing full cement slurry impregnation with a plurality of set flexible net sheets and water-wet non-woven cloth in due time to prepare slurry net cloth;

secondly, molding and plastic film coating and padding: a flexible thin plastic film with a width exceeding the width of the forming worktable is laid on the forming worktable, and then a layer of cement slurry with medium and high viscosity is coated on the plastic surface;

thirdly, forming a cloth net attaching blank: the method comprises the steps of firstly, integrally spreading a large-width slurry-impregnated cloth on the surface of a plastic film, flatly laying a structural flexible forming net sheet with a given width, covering a piece of slurry cloth, coating upper and middle-high viscosity cement slurry, stacking a flexible plastic film core mold group and a template on the central position of the cloth net surface, collecting and lifting the edge of the slurry cloth net from top to bottom in due time to enable the slurry cloth net to fully cover and wrap the whole core mold plate to be in a bulk shape, finally, turning and placing the slurry cloth net on a forming outer plastic-coated surface, wrapping, coating, beating, rubbing, lifting, finishing, forming and finally placing the whole workpiece in a forming mold (plate) through an outer plastic-coated skirt edge, and curing and shaping the whole low-viscosity cement composite slurry for a plurality of times after the whole workpiece is naturally cured;

fourthly, sealing the opening of the blank body, and fixing the bottom in a waterproof way: curing the workpiece blank, removing the external mold and the external plastic coating, shearing an opening surface with a preset width on the vertical surface of the blank, removing the cavity mold core and the mold plate, leaving a wide edge at the shearing opening, coating slurry on the edge by slurry cloth, and coating and sealing the lower half part of the vertical inner cavity of the blank by using leftovers of the cutting opening surface by using waterproof slurry;

fifthly, manufacturing an inner cavity bin for plant cultivation: sequentially operating at a set position on the cavity in the vertical face of the blank, respectively arranging a plurality of cement slurry cloth net bag openings wrapped with plastic film groups in the vertical face of the blank downwards and tightly attaching the cement slurry cloth net bag openings to the wall of the inner cavity, randomly cutting opening faces with set sizes on a formed bag surface after solidification, drawing out the plastic film material groups to form rock-shaped planting holes in the inner cavity of the cultivation bin, and then reinforcing the cement slurry outer body for a plurality of times;

sixthly, setting the explant holes and the lamp accessories: and (3) digging a plurality of holes with different sizes at random at the positions of the workpiece blank shells corresponding to the cultivation bins, and fixing the holes with slurry, and finally finishing the installation of the lamp, the electrical appliance and other preset accessory matched workpieces.