CN101691801B - Integrative external wall heat insulating decorative board for inorganic cotton metal finish and preparation method thereof - Google Patents
Integrative external wall heat insulating decorative board for inorganic cotton metal finish and preparation method thereof Download PDFInfo
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- CN101691801B CN101691801B CN2009100658814A CN200910065881A CN101691801B CN 101691801 B CN101691801 B CN 101691801B CN 2009100658814 A CN2009100658814 A CN 2009100658814A CN 200910065881 A CN200910065881 A CN 200910065881A CN 101691801 B CN101691801 B CN 101691801B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
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Abstract
The invention relates to an integrative external wall heat insulating decorative board for inorganic cotton metal finish and a preparation method thereof, wherein the heat insulating decorative board comprises a heat insulating layer and a finish layer, the heat insulating layer is molded by carrying out hybrid pressing on the inorganic cotton and inorganic salt composite cementing materials, the finish layer is a sheet metal, the heat retaining layer and the finish layer are pressed and molded integrally by an adhesive. The heat insulating layer of the heat insulating decorative board is made of a natural inorganic cotton material, thereby having excellent properties of non-toxicity, insipidity, corrosion resistance, incombustibility, acid and alkali resistance, heat insulation and preservation. At the same time, the metal finish has good flame retardant, waterproof and anti-cracking functions, the wall and the heat insulating layer are protected optimally, and the visual effects of high grade and luxury, decoration and environment beautification are achieved.
Description
Technical field
The invention belongs to building masonry wall heat insulating material technical field, is a kind of integrative external wall heat insulating decorative board for inorganic cotton metal finish and preparation method thereof.
Background technology
Along with the further standard of civilian construction energy-saving design " standard " and the enforcement of State Council's " energy-conservation regulations of civilian construction ", New Building Materials and wall thermal insulating system have been proposed more and more higher requirement, requirement should have good insulation capacity, and stronger resistance to compression, ageing resistace are arranged again; Reliable fire-retardant fireproof, waterproof impervious characteristic should be arranged, make body of wall have long whole service life, meet environmental protection again, nontoxic requirement; Improving constantly of The development in society and economy and standard of living had higher requirement to the decorative effect of elegance attractive in appearance simultaneously.Existing wall insulating layer uses organic material or thermal insulation mortar materials such as polyphenyl plate, extruded sheet, glue powder polyphenyl particle more, and take that insulating and facing overcoat combine composite structured, its job practices is normally outside the bearing wall layer, utilize the sticking insulation layer that applies of cementing agent, gauze wire cloth or grid cloth, reinforcing nail and heat-insulation and heat-preservation material, treat after its knot knot, do enhancement Layer, crack-resistant layer at its external surface again, protected decoration materials such as bonding more at last ceramic tile or applying coatings.There is the defective of following several respects in this heat preserving mode:
1) bearing wall layer, insulating and facing overcoat are poor in conjunction with fastness each other, and the ceramic tile on top layer only has single decoration functions, it is bigger to conduct oneself with dignity, thereby strengthened the overall weight of body of wall, and ftracture easily, come off, maintenance difficult caused, insulation layer can not get effective protection, application life is short, and potential safety hazard is many, and adopts phenomenons such as fading appears in coating ornamental surface easily, cracking, infiltration.
2) owing to adopt organic materials in its complex heat-preservation finish coat, discharge a large amount of toxic gases, seriously contaminated environment in the use more, the fire-retardant coefficient of especially this material is low, fireproof performance is poor, causes fire easily, brings serious harm for economy and crowd.
3) the sticking deposited working procedure of insulation layer and finish coat is loaded down with trivial details, it is bothersome to take a lot of work, construction period is long, the expense height, and quality guarantees by the manual work quality fully, belongs to concealed work in addition, coarse to operation in the work progress, even use inferior materials and turn out substandard goods and be not easy check to find, cause construction quality out of control, influence the quality and the application life of wall thermal insulating.
4) heat insulation, the waterproof of finish coat, self-cleaning property are poor, become easily infected by dust, spot, particularly highrise building, and cleaning is difficulty very, and operation is absolutely unsafe, and the aesthetic of influence building is faded on the surface easily.
Up to now, though relevant department is paying great effort aspect constructional materials and the construction technology, and constantly develops various new heat insulating materials and technology, general effect is all not ideal.
Summary of the invention
The objective of the invention is to overcome deficiency of the prior art, a kind of decoration functions and incubation and thermal insulation function of integrating is provided, fire protection flame retarding is effective, has light weight, thermal insulation, does not ftracture, the integrative external wall heat insulating decorative board for inorganic cotton metal finish of indeformable and bonding characteristics such as firmly and preparation method thereof.
Realize that the technical scheme that purpose of the present invention is taked is: this decorative panel has insulation layer and finish coat, insulation layer is by inorganic cotton and inorganic salts compound adhesive ramming material mixing compression moulding, its proportioning is inorganic cotton by volume ratio: inorganic salts compound adhesive ramming material=6～8: 1, finish coat adopts metal sheet roof covering, adopt the bonding adhesive adhering and pressing to be shaped to integrative-structure between insulation layer and the finish coat, what described inorganic cotton was adopted is rock wool or glass wool or mineral wool or aluminium silicate wool.
Described inorganic salts compound adhesive ramming material is to be become by the mixed raw material of following weight portion: 2～3 parts of 6～8 parts in aluminum sulfate, 4～6 parts of aluminum phosphates and calcium stearates.
What described finish coat adopted is aluminium alloy plate or titanium plate or titanium alloy sheet.
Be coated with fluorine carbon enamelled coating or polyester bisque on the extexine of described finish coat.
The back side of described insulation layer is deposited with aluminium foil layer.
Described bonding adhesive adopts the inorganic non-combustible bonding adhesive.
The preparation method of inorganic cotton metal facing one-piece type wall face heat insulating decorative board of the present invention is undertaken by following step:
1) preparation insulation layer sheet material: get aluminum sulfate, aluminum phosphate and calcium stearate respectively by described proportioning and insert in the reactor, and by three kinds of raw material total amounts: the weight ratio of water=1: 1.5～3 adds water, under 90～100 ℃ of temperature condition, mix, make the compound glued slurry of inorganic salts, get rock wool or mineral wool or the glass wool or the aluminium silicate wool of the inorganic fibre of making then, with its insert carry out on the bulk machine bulk, in bulk process, spray inorganic salts compound adhesive ramming material by described proportioning, more fluffy mixed material being sent into press device, to be pressed into sheet material standby;
2) insulation layer moulding: the sheet material after will suppressing is inserted in the still kettle and is dried, 180～200 ℃ of bake out temperatures, and 3～4 hours time, the sheet material after will drying again is by the cutting machine excision forming;
3) compound suppressing: get aluminium alloy plate or titanium plate or titanium-alloy thin-plate and excision forming according to the designing requirement of metal finish layer, insert in the mould of composite pressure machine, and on the inner surface of metal finish layer, brush the inorganic non-combustible bonding adhesive, insulation layer with excision forming is placed on the metal finish layer then, is pressed into one-piece type heat-insulating decorative composite board through the composite pressure machine;
4) dry: heat-insulating decorative composite board is inserted in the IR oven dry, 180～200 ℃ of bake out temperatures, drying time 8～12 minutes, the oven dry back is taken out standby;
5) electrostatic spraying: electrostatic spraying fluorine carbon lacquer or polyester powder on the extexine of metal finish;
6) overlay film:, be integrative external wall heat insulating decorative board for inorganic cotton metal finish of the present invention with the sticking one deck aluminium foil layer that applies in the back side of heat-insulating decorative composite board.
In the present invention, the material of insulation layer is a primary raw material with the inorganic mineral wool of pure natural, have nontoxic, tasteless, be stale-proof, do not fire, multiple superperformance such as acidproof, alkaline-resisting, heat-insulation and heat-preservation, environmental protection, and rock wool, mineral wool, glass wool and aluminium silicate wool all belong to inorganic mineral fiber, has good fire-retardant, sound insulation and sound absorbing capabilities; Mix as adhesive material with aluminum sulfate, aluminum phosphate and calcium stearate, can not only make inorganic cotton fiber glued securely is one, and has the hydrophobic moisture-proof role.The finish coat of this decorative panel adopts sheet metal, have excellent waterproof, fireproof performance, can effectively avoid in the use rainwater and moisture laden air to the infringement of heat-insulating profile, and eliminate phenomenons such as the swell-shrinking deformation of section bar, aging, cracking, damage thus, prolong the application life of insulation layer greatly.Use the inorganic non-combustible bonding adhesive simultaneously, insulation layer and metal finish layer can be bonded together securely.Above-mentioned various material matching combination makes the heat insulating decorative board of preparation obtain light weight, does not ftracture, good results of use such as indeformable, aging, environmental protection, energy-conservation and fire prevention.
According to the heat insulating decorative board that such scheme is made, be specially adapted to the insulation and the decoration of outer body of wall, its beneficial effect is:
1) insulation layer of this heat insulating decorative board adopts the natural inorganic mineral cotton, thereby have do not fire, nontoxic, light weight, characteristics such as coefficient of thermal conductivity is low, sound absorption qualities good, stable chemical performance, long service life, be the desirable heat insulating material of generally acknowledging both at home and abroad, also have waterproof, insulation, adiabatic every performance such as cold.
2) this board quality is light, and its unit weight is by 300～350kg/m of traditional heat preservation plate material
3Alleviate to 150kg/m
3About, conduct oneself with dignity only about 5kg for every square metre, be about as much as do earlier insulation layer again the tile fixing traditional method with about 1/8 of area weight, can not only alleviate the overall weight of construction wall thus greatly, can also effectively avoid cracking, obscission in its use, prevent that effectively security incident from taking place.
4) this heat insulating decorative board adopts metal finish, not only has good fire-retardant fireproof, waterproof, and anti-cracking function makes body of wall and insulation layer obtain ideal protection, and has sense organ effect high-grade luxurious, decorative beautifying environment.
5) use this heat insulating decorative board, can simplify the working procedure of external wall body thermal insulation engineering, heat insulation facing is once finished, thereby is convenient to construction, saves man-hour, shortens construction period, reduces engineering cost.
Description of drawings
Fig. 1 is a structural representation of the present invention.
The specific embodiment
Referring to Fig. 1, integrative external wall heat insulating decorative board for inorganic cotton metal finish of the present invention is made up of insulation layer 2 and finish coat 1, insulation layer 2 is by inorganic cotton and inorganic salts compound adhesive ramming material mixing compression moulding, wherein inorganic cotton can be adopted any one in rock wool, glass wool, mineral wool and the aluminium silicate wool, makes heat insulating decorative board have good characteristics such as heat-insulation and heat-preservation, sound insulation sound absorption, fire-retardant, the anti-corruption of mildew-resistant, tension anticracking, lightweight.Each component can both reach glued preferably effect in the inorganic salts compound adhesive ramming material in following weight portion ratio range: 2～3 parts of 6～8 parts in aluminum sulfate, 4～6 parts of aluminum phosphates and calcium stearates, inorganic cotton fiber material can be bonded as one securely, can strengthen the hydrophobic humidity resistance of insulation layer again.The proportioning of inorganic cotton and inorganic salts compound adhesive ramming material can be by 6～8: 1 volume ratio proportioning.Finish coat 1 adopts aluminium alloy plate or metal sheet roof coverings such as titanium plate or titanium alloy sheet, is used to prevent rainwater to the washing away and corrode weathering of insulation layer 2, and the aesthetic of increase facing.For further preventing the corrosion of metal surface, also can on the extexine of metal sheet roof covering, spray fluorine carbon enamelled coating or polyester bisque.Between insulation layer 2 and finish coat 1, adopt inorganic non-combustible bonding adhesive adhering and pressing to be shaped to integrative-structure, both can guarantee bonding fastness, avoid finish coat cracking, come off, can further strengthen the fire retardant performance of heat insulating decorative board simultaneously.For prevent insulation layer 2 in transhipment, knock in the work progress draw damage, the broken damage, can be at the back side of insulation layer 2 the sticking aluminium foil layer 3 that applies, in use make body of wall can access better damp proof insulation protection.Below in conjunction with embodiment the preparation method of inorganic cotton metal facing one-piece type wall face heat insulating decorative board of the present invention is done an explanation.
Embodiment 1
The preparation of inorganic cotton metal facing one-piece type wall face heat insulating decorative board of the present invention can be undertaken by following step:
1) gets respectively according to following weight portion proportioning: 2 parts of 6 parts in aluminum sulfate, 4 parts of aluminum phosphates and calcium stearates, insert in the reactor, and by three kinds of raw material total amounts: the weight ratio of water=1: 1.5 adds water, mixing and stirring under the condition of 90 ℃ of heating-up temperatures, and it is standby to make the compound glued slurry of inorganic salts;
2) get any one inorganic cotton in rock wool, glass wool, mineral wool and the aluminium silicate wool, with its insert carry out on the bulk machine bulk, in bulk process, according to inorganic cotton: the volume ratio proportioning of the compound glued slurry of inorganic salts=6: 1 is sprayed inorganic salts knot knot slurry, and sending into press device then, to be pressed into the wet base of heat preservation plate material standby;
3) the wet base of heat preservation plate material is inserted in the still kettle dry, bake out temperature is 200 ℃, drying time 3 hours, and the sheet material after requiring dry according to design specifications again passes through the cutting machine excision forming;
4) get aluminium alloy sheet, according to designing requirement the metal finish stratification of well cutting is gone in the mould of composite pressure machine, and on the inner surface of metal finish, brush the inorganic non-combustible bonding adhesive, insulation layer with excision forming is placed on the metal finish layer then, is pressed into one-piece type heat-insulating decorative composite board through the composite pressure machine;
5) heat-insulating decorative composite board is inserted in the IR oven dry, 180 ℃ of bake out temperatures, drying time 12 minutes, the oven dry back is taken out standby;
6) electrostatic spraying fluorine carbon lacquer on the extexine of metal finish layer;
7) with the sticking one deck aluminium foil layer that applies in the back side of heat-insulating decorative composite board, promptly make integrative external wall heat insulating decorative board for inorganic cotton metal finish of the present invention.
The preparation method of present embodiment integrative external wall heat insulating decorative board for inorganic cotton metal finish is substantially the same manner as Example 1, and its difference is:
The weight portion proportioning of each raw material is in the step 1): 2.5 parts of 7 parts in aluminum sulfate, 5 parts of aluminum phosphates and calcium stearates, and the weight ratio that adds water during mixing is three kinds of raw material total amounts: water=1: 2, heating-up temperature are 95 ℃;
Step 2) volume ratio of inorganic cotton and the compound glued slurry of inorganic salts is in: inorganic cotton: the compound glued slurry of inorganic salts=7: 1;
The bake out temperature of the wet base of heat preservation plate material is 190 ℃ in the step 3), and drying time is 3.5 hours;
Metal sheet in the step 4) adopts the titanium thin plate;
The bake out temperature of heat-insulating decorative composite board is 190 ℃ in the step 5), and drying time is 10 minutes;
Step 6) is electrostatic spraying polyester powder on the extexine of metal finish layer.
The preparation method of present embodiment integrative external wall heat insulating decorative board for inorganic cotton metal finish is substantially the same manner as Example 1, and its difference is:
The weight portion proportioning of each component raw material is in the step 1): 3 parts of 8 parts in aluminum sulfate, 6 parts of aluminum phosphates and calcium stearates, and the weight ratio that adds water during mixing is three kinds of raw material total amounts: water=1: 3, heating-up temperature are 100 ℃;
Step 2) volume ratio of inorganic cotton and the compound glued slurry of inorganic salts is: inorganic cotton: the compound glued slurry of inorganic salts=8: 1;
The bake out temperature of the wet base of heat preservation plate material is 180 ℃ in the step 3), and drying time is 4 hours;
Metal sheet in the step 4) adopts titanium-alloy thin-plate;
The bake out temperature of heat-insulating decorative composite board is 200 ℃ in the step 5), and drying time is 8 minutes;
Step 6) is electrostatic spraying fluorine carbon lacquer on the extexine of metal finish layer.
Claims (6)
1. integrative external wall heat insulating decorative board for inorganic cotton metal finish, have insulation layer and finish coat, it is characterized in that: insulation layer is by inorganic cotton and inorganic salts compound adhesive ramming material mixing compression moulding, its proportioning is inorganic cotton by volume ratio: inorganic salts compound adhesive ramming material=6～8: 1, finish coat adopts metal sheet roof covering, adopt the bonding adhesive adhering and pressing to be shaped to integrative-structure between insulation layer and the finish coat, described inorganic cotton what adopt is rock wool or glass wool or mineral wool or aluminium silicate wool, and described inorganic salts compound adhesive ramming material is that the raw material by following weight portion mixes: 6～8 parts in aluminum sulfate, 4～6 parts of aluminum phosphates, 2～3 parts of calcium stearates.
2. integrative external wall heat insulating decorative board for inorganic cotton metal finish according to claim 1 is characterized in that: what described finish coat adopted is aluminium alloy plate or titanium plate or titanium alloy sheet.
3. integrative external wall heat insulating decorative board for inorganic cotton metal finish according to claim 1 is characterized in that: be coated with fluorine carbon enamelled coating or polyester bisque on the extexine of described finish coat.
4. integrative external wall heat insulating decorative board for inorganic cotton metal finish according to claim 1 is characterized in that: the back side of described insulation layer is deposited with aluminium foil layer.
5. integrative external wall heat insulating decorative board for inorganic cotton metal finish according to claim 1 is characterized in that: described bonding adhesive adopts the inorganic non-combustible bonding adhesive.
6. preparation method who is used for the described integrative external wall heat insulating decorative board for inorganic cotton metal finish of claim 1, it is characterized in that: it is to carry out according to the following steps:
1) preparation insulation layer sheet material: get aluminum sulfate respectively, aluminum phosphate and calcium stearate, press 6～8 parts in aluminum sulfate, 4～6 parts of aluminum phosphates, the weight portion proportioning that calcium stearate is 2～3 parts is inserted in the reactor, and by three kinds of raw material total amounts: the weight ratio of water=1: 1.5～3 adds water, under 90～100 ℃ of temperature condition, mix, make the compound glued slurry of inorganic salts, get inorganic cotton then, with its insert carry out on the bulk machine bulk, in bulk process, by inorganic cotton: the volume ratio of inorganic salts compound adhesive ramming material=6～8: 1 is sprayed inorganic salts compound adhesive ramming material, and more fluffy mixed material being sent into press device, to be pressed into sheet material standby;
2) insulation layer moulding: the sheet material after will suppressing is inserted in the still kettle and is dried, 180～200 ℃ of bake out temperatures, and 3～4 hours time, the sheet material after will drying again is by the cutting machine excision forming;
3) compound suppressing: get aluminium alloy plate or titanium plate or titanium-alloy thin-plate and excision forming according to the designing requirement of metal finish layer, insert in the mould of composite pressure machine, and on the inner surface of metal finish layer, brush the inorganic non-combustible bonding adhesive, insulation layer with excision forming is placed on the metal finish layer then, is pressed into one-piece type heat-insulating decorative composite board through the composite pressure machine;
4) dry: heat-insulating decorative composite board is inserted in the IR oven dry, 180～200 ℃ of bake out temperatures, drying time 8～12 minutes, the oven dry back is taken out standby;
5) electrostatic spraying: electrostatic spraying fluorine carbon lacquer or polyester powder on the extexine of metal finish;
6) overlay film: with the sticking one deck aluminium foil layer that applies in the back side of heat-insulating decorative composite board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100658814A CN101691801B (en) | 2009-08-21 | 2009-08-21 | Integrative external wall heat insulating decorative board for inorganic cotton metal finish and preparation method thereof |
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| CN2009100658814A CN101691801B (en) | 2009-08-21 | 2009-08-21 | Integrative external wall heat insulating decorative board for inorganic cotton metal finish and preparation method thereof |
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| CN101691801A CN101691801A (en) | 2010-04-07 |
| CN101691801B true CN101691801B (en) | 2011-05-04 |
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Address after: 464100 Henan Pingqiao District, Xinyang Province five mile Private Economic Experimental Zone Patentee after: XINYANG TIANYI ENERGY SAVING TECHNOLOGY CO., LTD. Address before: 464100, Henan Pingqiao District, Xinyang City five private economic zone experimental Xinyang Providence Energy Saving Technology Co., Ltd. Patentee before: Xinyang Tianyi Energy Saving Technology Co., Ltd. |
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