CN113404244A - Manufacturing process of composite metal panel heat-insulation and decoration integrated plate - Google Patents
Manufacturing process of composite metal panel heat-insulation and decoration integrated plate Download PDFInfo
- Publication number
- CN113404244A CN113404244A CN202110840588.1A CN202110840588A CN113404244A CN 113404244 A CN113404244 A CN 113404244A CN 202110840588 A CN202110840588 A CN 202110840588A CN 113404244 A CN113404244 A CN 113404244A
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- CN
- China
- Prior art keywords
- metal panel
- heat
- manufacturing process
- plate
- insulation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 73
- 239000002184 metal Substances 0.000 title claims abstract description 73
- 238000009413 insulation Methods 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000005034 decoration Methods 0.000 title claims abstract description 16
- 239000002131 composite material Substances 0.000 title claims abstract description 14
- 239000011248 coating agent Substances 0.000 claims abstract description 13
- 238000000576 coating method Methods 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 238000013329 compounding Methods 0.000 claims abstract description 6
- 239000011162 core material Substances 0.000 claims description 24
- 229920000642 polymer Polymers 0.000 claims description 13
- 239000000853 adhesive Substances 0.000 claims description 12
- 230000001070 adhesive effect Effects 0.000 claims description 12
- 229920002635 polyurethane Polymers 0.000 claims description 7
- 239000004814 polyurethane Substances 0.000 claims description 7
- 238000004321 preservation Methods 0.000 claims description 7
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 4
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 3
- 239000011490 mineral wool Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 229920000058 polyacrylate Polymers 0.000 claims description 3
- 229920001567 vinyl ester resin Polymers 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 19
- 230000008569 process Effects 0.000 abstract description 12
- 239000002344 surface layer Substances 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 230000009471 action Effects 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 229910052918 calcium silicate Inorganic materials 0.000 description 2
- 239000000378 calcium silicate Substances 0.000 description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- FJMNNXLGOUYVHO-UHFFFAOYSA-N aluminum zinc Chemical compound [Al].[Zn] FJMNNXLGOUYVHO-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/12—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of metal or with an outer layer of metal or enameled metal
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
The invention belongs to the technical field of building external wall insulation boards, and discloses a manufacturing process of a composite metal panel insulation and decoration integrated board. The invention achieves the purposes of high working efficiency and material saving by optimizing the manufacturing process of the heat-insulating decorative plate, the forming procedure of the metal panel without the facing can adopt a punch forming process, the slotting and flanging procedures are omitted, the working efficiency is improved, and the product quality is ensured; the novel process of compounding the metal panel without the facing and the insulation board and then coating the decorative surface layer is firstly carried out, so that the decorative surface layer can be prevented from being damaged in the cutting and edge folding processes, the using amount of the coating can be reduced, and the cost is saved; the decorative surface layer is not coated in advance before the metal panel is punched and formed, so that the cut corner waste materials are easy to recycle, the waste is reduced, and the cost is saved.
Description
Technical Field
The invention belongs to the technical field of building external wall insulation boards, and particularly relates to a manufacturing process of a composite metal panel insulation and decoration integrated board.
Background
With the advance of building assembly and industrialization, a heat-insulation and decoration integrated plate heat-insulation system for a building outer wall gradually replaces a traditional thin plastering heat-insulation system, at present, panel materials used by a composite heat-insulation and decoration integrated plate mainly comprise a thin stone plate, a calcium silicate plate and a metal panel (comprising an aluminum-zinc-plated steel plate and an aluminum alloy plate), and compared with the thin stone material, the metal panel has light mass per unit area; compared with calcium silicate boards, the metal panels are firmly anchored, and the metal panels have a large share in the market.
At present, the common manufacturing process of the metal panel heat insulation and decoration integrated plate is as follows: in a professional panel coating factory, the metal panel is coated with a decorative surface, then is cut and folded by an integrated plate manufacturer, and then is compounded with a heat-insulating core material.
Disclosure of Invention
The invention aims to solve the problems, and provides a manufacturing process of a composite metal panel heat-preservation and decoration integrated plate, which has the advantages of high work efficiency, guaranteed facing layer quality and material saving.
In order to achieve the purpose, the invention provides the following technical scheme: a manufacturing process of a composite metal panel heat-insulation and decoration integrated plate comprises a metal panel, wherein the metal panel is arranged on the top of a heat-insulation core material through an adhesive, and a finish coat is coated on the top of the metal panel;
the method comprises the following steps:
1) cutting the whole metal panel according to the required shape;
2) stamping the cut metal panel into a box;
3) coating adhesives on the top surface and the periphery of the upper end of the heat-insulating core material and the inner surface of the metal panel, and butting and compounding the heat-insulating core material and the metal panel;
4) and coating a finish coat on the surface of the compounded plate.
As a preferred technical solution of the present invention, the length and width values of the insulation board may be, but are not limited to, six hundred millimeters and three hundred millimeters.
According to the invention, as a preferred technical scheme, after the metal panel is cut, the whole metal panel is of a cross-shaped structure, the area of the middle part of the metal panel is consistent with the area value of the heat insulation plate, the area value of the heat insulation plate corresponding to the length and width structure of the metal panel protrudes by ten millimeters, the metal panel is stamped into a corresponding structure in advance, then the metal panel is contacted and fixed with the heat insulation core material in a sticking and clamping manner, the protruding parts are arranged on the two sides of the metal panel, so that the folded angle area of the metal panel cannot be overlapped in the folding process, and a relatively closed concave box-shaped structure can be formed through subsequent stamping treatment, so that the metal panel is effectively clamped on the periphery of the heat insulation core material.
As a preferred technical scheme of the invention, the metal panel is made of an aluminum-zinc-plated steel plate and an aluminum alloy plate, and the heat-insulating core material can be one of an inorganic light aggregate heat-insulating plate, a rock wool heat-insulating plate and a polyurethane heat-insulating plate.
As a preferred technical scheme of the invention, the adhesive comprises one or a mixture of more of vinyl ester polymer, acrylate polymer, vinyl chloride polymer, styrene polymer and polyurethane polymer.
Compared with the prior art, the invention has the following beneficial effects:
1. the forming process of the metal panel without the facing can adopt a punch forming process, so that the processes of slotting and flanging are omitted, the working efficiency is improved, and the product quality is ensured; the novel process of compounding the metal panel without the facing and the insulation board and then coating the decorative surface layer is firstly carried out, so that the decorative surface layer can be prevented from being damaged in the cutting and edge folding processes, the using amount of the coating can be reduced, and the cost is saved; the decorative surface layer is not coated in advance before the metal panel is punched and formed, so that the cut corner waste materials are easy to recycle, the waste is reduced, and the cost is saved.
Drawings
FIG. 1 is a schematic view of an integrated panel laminate according to the present invention;
FIG. 2 is a schematic overall view of the present invention;
FIG. 3 is a schematic view of the metal panel of the present invention after cutting;
fig. 4 is a schematic view of the working process of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 4, the invention provides a manufacturing process of a composite metal panel heat-insulation and decoration integrated plate, which comprises a metal panel, wherein the metal panel is arranged on the top of a heat-insulation core material through an adhesive, and the top of the metal panel is coated with a finish coat;
the method comprises the following steps:
1) cutting the whole metal panel according to the required shape;
2) stamping the cut metal panel into a box;
3) coating adhesives on the top surface and the periphery of the upper end of the heat-insulating core material and the inner surface of the metal panel, and butting and compounding the heat-insulating core material and the metal panel;
4) and coating a finish coat on the surface of the compounded plate.
The length and width values of the insulation board can be but are not limited to six hundred millimeters and three hundred millimeters respectively.
Wherein, metal panel cuts out whole cruciform structure that is of completion back, and its middle part area is unanimous with the area value of heated board, the equal protrusion in ten millimeters of heated board area value of the long wide structure of metal panel correspondence, this patent is the structure that corresponds with the metal panel punching press in advance, it is fixed with the contact of heat preservation core material to adopt the form of gluing sticky and joint to accomplish it afterwards, both sides all are provided with convex part then guarantee that it turns over a book in-process dog-ear region and can not appear the coincidence part, follow-up punching press is handled and can be formed a relative closed sunken box structure, guarantee its effectual joint in the periphery of heat preservation core material.
The metal panel is made of an aluminum-zinc-plated steel plate and an aluminum alloy plate, and the heat-insulating core material can be one of an inorganic light aggregate heat-insulating plate, a rock wool heat-insulating plate and a polyurethane heat-insulating plate.
The adhesive comprises one or a mixture of more of vinyl ester polymers, acrylate polymers, vinyl chloride polymers, styrene polymers and polyurethane polymers.
Example one
The embodiment provides a composite metal panel heat-insulation and decoration integrated plate, which has a structure shown in fig. 1 and comprises a heat-insulation core material, a metal panel (without decoration), an adhesive and a finishing layer; wherein the surface length and width of the heat-insulating core material are respectively 600mm and 300 mm; the heat insulation core material is an inorganic light aggregate heat insulation board; the metal panel is in a cross shape, the middle part of the metal panel is aligned with the upper surface of the heat-insulation core material, and the length and the width of the metal panel are 10mm higher than those of the heat-insulation core material; the metal panel is an aluminum-zinc plated steel plate; the adhesive is polyurethane polymer;
the preparation method comprises the following steps:
1) cutting the whole metal panel according to the required shape;
2) stamping the cut metal panel into a box shape;
3) coating an adhesive on the heat-insulating core material and the inner surface of the metal panel, and butting and compounding the heat-insulating core material and the metal panel;
4) and coating a decorative finish layer required by a customer on the surface of the compounded integrated plate.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a composite metal panel keeps warm and decorates intergral template manufacturing process, includes metal decking, its characterized in that: the metal panel is arranged on the top of the heat-insulation core material through an adhesive, and a finish coat is coated on the top of the metal panel;
the manufacturing process comprises the following steps:
1) cutting the whole metal panel according to the required shape;
2) stamping the cut metal panel into a box;
3) coating adhesives on the top surface and the periphery of the upper end of the heat-insulating core material and the inner surface of the metal panel, and butting and compounding the heat-insulating core material and the metal panel;
4) and coating a finish coat on the surface of the compounded plate.
2. The manufacturing process of the composite metal panel heat-preservation and decoration integrated plate as claimed in claim 1, wherein the manufacturing process comprises the following steps: the length and width values of the insulation board can be but are not limited to six hundred millimeters and three hundred millimeters respectively.
3. The manufacturing process of the composite metal panel heat-preservation and decoration integrated plate as claimed in claim 1, wherein the manufacturing process comprises the following steps: the whole cruciform structure that is of metal decking cuts out after accomplishing, and its middle part area is unanimous with the area value of heated board, the equal protrusion in ten millimeters of heated board area value that corresponds of metal decking length and width structure.
4. The manufacturing process of the composite metal panel heat-preservation and decoration integrated plate as claimed in claim 1, wherein the manufacturing process comprises the following steps: the metal panel is made of an aluminum-zinc-plated steel plate and an aluminum alloy plate, and the heat-insulating core material can be one of an inorganic light aggregate heat-insulating plate, a rock wool heat-insulating plate and a polyurethane heat-insulating plate.
5. The manufacturing process of the composite metal panel heat-preservation and decoration integrated plate as claimed in claim 1, wherein the manufacturing process comprises the following steps: the adhesive comprises one or a mixture of more of vinyl ester polymers, acrylate polymers, vinyl chloride polymers, styrene polymers and polyurethane polymers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110840588.1A CN113404244A (en) | 2021-07-25 | 2021-07-25 | Manufacturing process of composite metal panel heat-insulation and decoration integrated plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110840588.1A CN113404244A (en) | 2021-07-25 | 2021-07-25 | Manufacturing process of composite metal panel heat-insulation and decoration integrated plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113404244A true CN113404244A (en) | 2021-09-17 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110840588.1A Pending CN113404244A (en) | 2021-07-25 | 2021-07-25 | Manufacturing process of composite metal panel heat-insulation and decoration integrated plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113404244A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101691801A (en) * | 2009-08-21 | 2010-04-07 | 信阳天意节能技术有限公司 | Integrative external wall heat insulating decorative board for inorganic cotton metal finish and preparation method thereof |
| CN204098402U (en) * | 2014-09-12 | 2015-01-14 | 江苏新大洋保温墙板有限公司 | A kind of heat preservation decoration integrative wallboard of metal face-piece parcel insulation layer |
| CN105298053A (en) * | 2014-07-09 | 2016-02-03 | 丁勋华 | Novel thermal-insulation and decoration integrated plate and preparation method thereof |
| CN106869438A (en) * | 2017-03-09 | 2017-06-20 | 公安部四川消防研究所 | A kind of non-ignitable outer wall heat insulating and decorating plate of high-performance and preparation method thereof |
| CN106894595A (en) * | 2017-02-22 | 2017-06-27 | 河北腾翔金属制品有限公司 | A kind of metal lagging and production method |
| CN107859267A (en) * | 2017-07-18 | 2018-03-30 | 河北东华绿源节能科技有限公司 | A kind of metal finish fireproof thermal insulation decoration integrated board and its manufacture method |
| CN108425468A (en) * | 2018-04-02 | 2018-08-21 | 山东龙标幕墙建材股份有限公司 | A kind of aluminum veneer ornamental surface heat insulation integrated board and preparation method thereof |
-
2021
- 2021-07-25 CN CN202110840588.1A patent/CN113404244A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101691801A (en) * | 2009-08-21 | 2010-04-07 | 信阳天意节能技术有限公司 | Integrative external wall heat insulating decorative board for inorganic cotton metal finish and preparation method thereof |
| CN105298053A (en) * | 2014-07-09 | 2016-02-03 | 丁勋华 | Novel thermal-insulation and decoration integrated plate and preparation method thereof |
| CN204098402U (en) * | 2014-09-12 | 2015-01-14 | 江苏新大洋保温墙板有限公司 | A kind of heat preservation decoration integrative wallboard of metal face-piece parcel insulation layer |
| CN106894595A (en) * | 2017-02-22 | 2017-06-27 | 河北腾翔金属制品有限公司 | A kind of metal lagging and production method |
| CN106869438A (en) * | 2017-03-09 | 2017-06-20 | 公安部四川消防研究所 | A kind of non-ignitable outer wall heat insulating and decorating plate of high-performance and preparation method thereof |
| CN107859267A (en) * | 2017-07-18 | 2018-03-30 | 河北东华绿源节能科技有限公司 | A kind of metal finish fireproof thermal insulation decoration integrated board and its manufacture method |
| CN108425468A (en) * | 2018-04-02 | 2018-08-21 | 山东龙标幕墙建材股份有限公司 | A kind of aluminum veneer ornamental surface heat insulation integrated board and preparation method thereof |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210917 |
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| RJ01 | Rejection of invention patent application after publication |