CN101685042A - On-line monitoring method of cold rolled heating furnace roller running state - Google Patents

On-line monitoring method of cold rolled heating furnace roller running state Download PDF

Info

Publication number
CN101685042A
CN101685042A CN200810200469A CN200810200469A CN101685042A CN 101685042 A CN101685042 A CN 101685042A CN 200810200469 A CN200810200469 A CN 200810200469A CN 200810200469 A CN200810200469 A CN 200810200469A CN 101685042 A CN101685042 A CN 101685042A
Authority
CN
China
Prior art keywords
vibration
furnace roller
bearing
value
signal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN200810200469A
Other languages
Chinese (zh)
Other versions
CN101685042B (en
Inventor
蔡正国
陶树贵
沈一平
朱杰
朱跃跃
王志浩
王强宏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baoshan Iron and Steel Co Ltd
Shanghai Baosteel Industry Technological Service Co Ltd
Shanghai Baosteel Industry Inspection Corp
Original Assignee
Baoshan Iron and Steel Co Ltd
Shanghai Baosteel Industry Inspection Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Baoshan Iron and Steel Co Ltd, Shanghai Baosteel Industry Inspection Corp filed Critical Baoshan Iron and Steel Co Ltd
Priority to CN2008102004694A priority Critical patent/CN101685042B/en
Publication of CN101685042A publication Critical patent/CN101685042A/en
Application granted granted Critical
Publication of CN101685042B publication Critical patent/CN101685042B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Abstract

The invention discloses an on-line monitoring method of cold rolled heating furnace roller running state. The method comprises the following steps: using a vibration sensor to collect vibration signalof the furnace roller and bearing, performing signal reconstruction to the vibration signal to obtain a vibration characteristic signal of the furnace roller and bearing, wherein the characteristic signal comprises the vibration frequency spectrum of each part of the bearing and the rotary frequency of the furnace roller in every frequency multiplication; calculating failure factor of each part of the bearing to compare with a set value and judge bearing failure; calculating total vibration value of the furnace roller, comparing the value with vibration amplitude values of the rotary frequency of the furnace roller in 1 and 2 frequency multiplication to judge whether the furnace roller is abnormal; building vibration waveform aggregate to the original vibration signal to obtain the fractal dimension of furnace roller vibration, obtaining the conclusion that the furnace roller is abnormal when the fractal dimension changes violently; and finally judging whether the furnace roller surface is over abrasion by comparing the basic furnace roller vibration amplitude value with the on-line furnace roller total vibration value.

Description

The on-line monitoring method of cold rolled heating furnace roller running state
Technical field
The present invention relates to a kind of on-line monitoring method of cold rolled heating furnace roller running state.
Background technology
Cold rolled heating furnace roller is one of major equipment of rolling mill production line.Heating furnace roller rises sheet billet in the stove and supports and transmitting effect, in case furnace roller breaks down, may cause the thin sheet surface scuffing even broken belt occur and the heap steel, causes the production line cancel closedown.
The failure mode of cold rolled heating furnace roller shows as: bearing fault, furnace roller flexural downwarping, local bulge, inner and outer ring cracking, excessive abrasion, the anti-material in furnace roller surface come off and inner chamber scaling etc.These fault in-situs for furnace roller generally adopt the mode that ear is listened, hand is touched, minority adopts simple instrument to test, adopt said method can't accurately monitor the running status of furnace roller, so basic mode that adopts periodic maintenance and correction maintenance, eliminate the defective of furnace roller by the mode of periodic maintenance and correction maintenance, to guarantee the normal operation of equipment.
Summary of the invention
Technical matters to be solved by this invention provides a kind of on-line monitoring method of cold rolled heating furnace roller running state, utilize this method can monitor the running status of furnace roller and bearing in real time, in time find furnace roller and the operating all kinds of defectives of bearing, guaranteed the normal operation of equipment and the quality of producing product.
For solving the problems of the technologies described above, the on-line monitoring method of cold rolled heating furnace roller running state of the present invention comprises furnace roller, rolling bearing and is arranged at the vibration transducer that is used to export furnace roller and bearing vibration signal on the bearing seat that described method comprises the steps:
Step 1, the described vibration transducer output signal Yi of collection are to this original signal Y iDo spectrum analysis, and make signal reconstruction, extract the characteristic signal of furnace roller and bearing by Hilbert;
Step 2, described bearing fault show that unusual vibration level value has impact, and the impact speed of described each parts of bearing and the pass of rumble spectrum are
Outer race rumble spectrum: f 0=nf r(1-d cos α/D)/2 (1)
Bearing inner ring rumble spectrum: f i=nf r(1+d cos α/D)/2 (2)
Bearing roller rumble spectrum: f p=f r(D/d) 1-[d (cos α)/D] 2}/2 (3)
Retainer rumble spectrum: f h={ f i[1-d (cos α)/D] ± f o[1+d (cos α)/D] }/2 (4)
In the formula: n is rolling body number, f rFor inner and outer ring relative rotation speed frequency, d are that rolling body diameter, D are that pitch diameter, α are contact angle;
Step 3, the setting bearing fault factor, bearing inner race fault factor B 1, bearing outer ring fault factor B 2, bearing roller fault factor B 3, retainer fault factor B 4, then the pass between each unit failure factor of bearing and rumble spectrum is:
B 1=(A fi+1/A fi+U fi+1/U fi)/4 (5)
B 2=(A f0+1/A f0+U f0+1/U f0)/4 (6)
B 3=(A fp+1/A fp+U fp+1/U fp)/4 (7)
B 4=(A fh+1/A fh+U fh+1/U fh)/4 (8)
A in the formula Fi, U FiBe respectively bearing inner race rumble spectrum f iThe vibration amplitude and the f at place iAt the weighted mean of positive and negative 20% scope internal vibration value, A Fo, U F0Be respectively bearing outer ring rumble spectrum f oThe vibration amplitude and the f at place oAt the weighted mean of positive and negative 20% scope internal vibration value, A Fp, U FpBe bearing roller rumble spectrum f pThe vibration amplitude and the f at place pAt the weighted mean of positive and negative 20% scope internal vibration value, A Fh, U FhBe retainer rumble spectrum f hThe vibration amplitude and the f at place hWeighted mean in positive and negative 20% scope internal vibration value;
The alarming value of step 4, setting bearing inner race, outer ring, rolling body and the retainer fault factor is respectively B S1, B S2, B S3And B S4, monitoring step three centre bearer fault factor B 1, B 2, B 3And B 4, work as B 1, B 2, B 3And B 4Respectively greater than B S1, B S2, B S3And B S4The time, on-line monitoring system forecast bearing is unusual;
Step 5, for the original vibration signal Yi of the vibration transducer of gathering through step 1, this Yi is obtained the vibration amplitude component Xi (t) at furnace roller 1 frequency multiplication rotational frequency, 2 frequency multiplication rotational frequencies, 3 frequency multiplication rotational frequencies and 4 frequency multiplication rotational frequency places respectively through vibration frequency specturm analysis FFT conversion, i gets 1,2,3 and 4, and then furnace roller body global vibration value is
Ψ ( t ) = Σ k = 1 4 X i ( t ) - - - ( 9 )
Monitor the ratio of X1 (t) and X2 (t) and Ψ (t) respectively, when this ratio greater than 30% the time, on-line monitoring system forecast furnace roller is unusual;
Step 6, for the original vibration signal Y of the vibration transducer of gathering through step 1 i, obtain state vector Y, make up vibrational waveform set A={ a} a=(X i, Y i), i=1,2 ..., N;
X wherein iBe the sampling time, Y iBe vibration amplitude, N is that sampled data is counted,
Calculate mean value Ave (Y) and the peak-to-peak value PP (Y) of Y, make Topological Mapping A → M, M={m|m=(X i *, Y i *), i=1,2 ..., N} is the subclass on unit plane, and A is a vibration signal discrete sampling time series, and M is through the corresponding numerical value after the signal Processing,
X i *=X i/X N Y i *=(Y i-Ave(Y))/PP(Y)
X in the formula NRespective value for vibration signal discrete sampling last point
Ave (Y) is vibration sampled data Y iAverage, Ave (Y)=(Y 1+ Y 2+ ... + Y i)/N
PP (Y) is vibration sampled data Y iPeak-to-peak value, PP (Y)=max (Y i)-min (Y i)
Adopt the variation of the fractal dimension dw measurement vibrational waveform M of time domain waveform, the length fractal dimension is at the nonlinear vibration waveform with preceding tropism, the length fractal dimension is for to cover as hypercube one dimension length line segment to vibrational waveform, among the set M, establishing vibrational waveform length is L, and waveform sampling is counted and is N, the hypercube length of side is ε, then the capping unit number is L/ ε, gets ε=1/U, U=N-1
dw=1+lnL/lnU (10)
Wherein U is that waveform sampling is counted and subtracted 1, adopts above-mentioned formula can calculate the fractal dimension dw of waveform, when acute variation takes place dw, when big hour, thinks that great changes have taken place the time domain waveform of vibration signal in the time of promptly should value, judges that the furnace roller state is unusual;
Step 7, vibration initial testing data or similar furnace roller vibration amplitude C when obtaining the furnace roller replacing 0, being worth with this is benchmark, and with the furnace roller global vibration value Ψ (t) of step 5 gained relatively, establishing furnace roller surface excessive abrasion coefficient is W
W=Ψ (t)/Co (11) then
When w>180%, on-line monitoring system forecast furnace roller surface excessive abrasion.
Because the on-line monitoring method of cold rolled heating furnace roller running state of the present invention has adopted technique scheme, promptly utilize vibration transducer to detect the vibration signal of furnace roller and rolling bearing, by Hilbert and FFT this vibration signal is made signal reconstruction to obtain the characteristic signal of furnace roller and bear vibration, comprise the rumble spectrum of each parts of bearing and the rotational frequency of each frequency multiplication of furnace roller, the fault factor of each parts of calculation bearing and with setting value relatively, judge bearing fault with this, calculate furnace roller the global vibration value and with the vibration amplitude component of furnace roller 1 frequency multiplication and 2 frequency multiplication place rotational frequencies relatively, judge that with this furnace roller is unusual, by the original vibration signal of gathering, the set of structure vibrational waveform, obtain the fractal dimension of furnace roller vibration, when fractal dimension generation acute variation, the unusual conclusion of rod of must coming out of the stove, stove rod vibration amplitude by benchmark and comparison in line oven rod global vibration value are judged whether excessive abrasion of stove rod surface; Utilize this method can monitor the running status of furnace roller and bearing in real time, in time find the operating all kinds of defectives of furnace roller and bearing, guaranteed the normal operation of equipment and the quality of producing product.
Description of drawings
The present invention is described in further detail below in conjunction with drawings and embodiments:
Fig. 1 is the block diagram of cold rolled heating furnace roller running state on-line monitoring method of the present invention.
Embodiment
Core of the present invention has been to propose a kind of method of on-line monitoring roller running state; by gathering furnace roller and bearing vibration parameter; obtain the characteristic parameter of furnace roller state by signal reconstruction; adopt classification indicators to monitor the degradation trend of furnace roller and bearing running status; guiding operation and equipment management personnel are taked counter-measure; avoid the equipment non-programmed halt that causes because of bearing and furnace roller body fault, support the ordinary production of rolling mill production line.
The failure mode of furnace roller mainly shows as bearing fault, furnace roller flexural downwarping, local bulge, inner and outer ring cracking, excessive abrasion, the anti-material in furnace roller surface comes off and the inner chamber scaling;
Bearing fault shows as usually impact when unusual vibration level value, each is decreased impact speed and bearing between parameters of operating part and is had certain relation;
Come off and failure mode such as inner chamber scaling at furnace roller flexural downwarping, local bulge, the anti-material in furnace roller surface, can be classified as uneven category in fault diagnosis field.Imbalance is that the center of gravity of stove rod is not on its geometric centre axes, just be subjected to certain centrifugal force when the stove rod rotates like this, because action of centrifugal force, the stove rod is except rotation, can be radius also with certain eccentric throw, with the geometric center is the garden heart, does the revolution swing, the energy imbalance of Here it is stove rod.Unbalance vibration has following feature: its vibration frequency is consistent with rotating speed, and promptly outstanding corresponding to the vibration amplitude composition under the speed-frequency on the rumble spectrum figure, direction of vibration is for radially, and the vibration phase characteristics are diaxon bearing same-phases.
Furnace roller inner and outer ring cracking is that effect causes because furnace roller outside surface heat-barrier material and furnace roller inner chamber circulation fail to bring into normal play, and its vibration signal is characterized by the time-domain signal instability, little phenomenon when big when vibration values occurs.
Excessive abrasion is meant the furnace roller anti-material excessive wear in surface, if irregular wear, it is inhomogeneous that quality appears in the furnace roller body, and vibration signal shows similar rotor unbalance feature.If uniform wear, the uneven feature of furnace roller body vibration signal is not obvious, but vibration reference data or the similar furnace roller vibration values of its global vibration value can change with furnace roller the time occurs than big-difference.
The on-line monitoring method of cold rolled heating furnace roller running state of the present invention comprises furnace roller, rolling bearing and is arranged at the vibration transducer that is used to export furnace roller and bearing vibration signal on the bearing seat that as shown in Figure 1, described method comprises the steps:
Step 1, the described vibration transducer output signal Yi of collection are to this original signal Y iDo spectrum analysis, and make signal reconstruction, extract the characteristic signal of furnace roller and bearing by Hilbert;
Step 2, described bearing fault show that unusual vibration level value has impact, and the impact speed of described each parts of bearing and the pass of rumble spectrum are
Outer race rumble spectrum: f 0=nf r(1-d cos α/D)/2 (1)
Bearing inner ring rumble spectrum: f i=nf r(1+d cos α/D)/2 (2)
Bearing roller rumble spectrum: f p=f r(D/d) 1-[d (cos)/D] 2}/2 (3)
Retainer rumble spectrum: f h={ f i[1-d (cos α)/D] ± f o[1+d (cos α)/D] }/2 (4)
In the formula: n is rolling body number, f rFor inner and outer ring relative rotation speed frequency, d are that rolling body diameter, D are that pitch diameter, α are contact angle;
In step 3, the rolling bearing, the early stage fault since the impact signal energy low, usually be submerged in the ground unrest, the field measurement fault-signal studies show that, from vibration envelope spectrogram, can see the failure-frequency of outer race, but except the failure-frequency of bearing, same much other failure-frequencies that exist, the highest spectral line is not the bearing fault frequency, and can not draw bearing problem is the conclusion of main vibration source; Therefore, adopt bearing characteristic frequency amplitude tracking method to determine the bearing fault factor, realize the in-service monitoring of bearing fault; The frequency band of choosing each component feature frequency of bearing carries out computing as monitoring target with the vibration peak at characteristic frequency place and the frequency spectrum weighted value in the selected frequency band;
Set the bearing fault factor, bearing inner race fault factor B 1, bearing outer ring fault factor B 2, bearing roller fault factor B 3, retainer fault factor B 4, then the pass between each unit failure factor of bearing and rumble spectrum is:
B 1=(A fi+1/A fi+U fi+1/U fi)/4 (5)
B 2=(A f0+1/A f0+U f0+1/U f0)/4 (6)
B 3=(A fp+1/A fp+U fp+1/U fp)/4 (7)
B 4=(A fh+1/A fh+U fh+1/U fh)/4 (8)
A in the formula Fi, U FiBe respectively bearing inner race rumble spectrum f iThe vibration amplitude and the f at place iAt the weighted mean of positive and negative 20% scope internal vibration value, A Fo, U F0Be respectively bearing outer ring rumble spectrum f oThe vibration amplitude and the f at place oAt the weighted mean of positive and negative 20% scope internal vibration value, A Fp, U FpBe bearing roller rumble spectrum f pThe vibration amplitude and the f at place pAt the weighted mean of positive and negative 20% scope internal vibration value, A Fh, U FhBe retainer rumble spectrum f hThe vibration amplitude and the f at place hWeighted mean in positive and negative 20% scope internal vibration value;
The alarming value of step 4, setting bearing inner race, outer ring, rolling body and the retainer fault factor is respectively B S1, B S2, B S3And B S4, monitoring step three centre bearer fault factor B 1, B 2, B 3And B 4, work as B 1, B 2, B 3And B 4Respectively greater than B S1, B S2, B S3And B S4The time, on-line monitoring system forecast bearing is unusual;
Step 5, the unbalanced monitoring of stove rod body, original vibration signal Yi for the vibration transducer of gathering through step 1, this Yi is obtained the vibration amplitude component Xi (t) at furnace roller 1 frequency multiplication rotational frequency, 2 frequency multiplication rotational frequencies, 3 frequency multiplication rotational frequencies and 4 frequency multiplication rotational frequency places respectively through vibration frequency specturm analysis FFT conversion, i gets 1,2,3 and 4, and then furnace roller body global vibration value is
Ψ ( t ) = Σ k = 1 4 X i ( t ) - - - ( 9 )
Monitor the ratio of X1 (t) and X2 (t) and Ψ (t) respectively, when this ratio greater than 30% the time, on-line monitoring system forecast furnace roller balance is unusual;
The monitoring of step 6, stove rod inner and outer ring cracking is for the original vibration signal Y of the vibration transducer of gathering through step 1 i, obtain state vector Y, make up the vibrational waveform set
A={a}?a=(X i,Y i),i=1,2,……,N;
X wherein iBe the sampling time, Y iBe vibration amplitude, N is that sampled data is counted,
Calculate mean value Ave (Y) and the peak-to-peak value PP (Y) of Y, make Topological Mapping A → M, M={m|m=(X i *, Y i *), i=1,2 ..., N} is the subclass on unit plane, and A is a vibration signal discrete sampling time series, and M is through the corresponding numerical value after the signal Processing,
X i *=X i/X N Y i *=(Y i-Ave(Y))/PP(Y)
X in the formula NRespective value for vibration signal discrete sampling last point
Ave (Y) is vibration sampled data Y iAverage, Ave (Y)=(Y 1+ Y 2+ ... + Y i)/N
PP (Y) is vibration sampled data Y iPeak-to-peak value, PP (Y)=max (Y i)-min (Y i)
Adopt the variation of the fractal dimension dw measurement vibrational waveform M of time domain waveform, the length fractal dimension is at the nonlinear vibration waveform with preceding tropism, the length fractal dimension is for to cover as hypercube one dimension length line segment to vibrational waveform, among the set M, establishing vibrational waveform length is L, and waveform sampling is counted and is N, the hypercube length of side is ε, then the capping unit number is L/ ε, gets ε=1/U, U=N-1;
dw=1+lnL/lnU (10)
Wherein U is that waveform sampling is counted and subtracted 1, adopts above-mentioned formula can calculate the fractal dimension dw of waveform, when acute variation takes place dw, when big hour, thinks that great changes have taken place the time domain waveform of vibration signal in the time of promptly should value, judges that the furnace roller state is unusual;
The monitoring of step 7, stove rod excessive abrasion, vibration initial testing data or similar furnace roller vibration amplitude C when obtaining the furnace roller replacing 0, being worth with this is benchmark, and with the furnace roller global vibration value Ψ (t) of step 5 gained relatively, establishing furnace roller surface excessive abrasion coefficient is W
W=Ψ (t)/Co (11) then
When w>180%, on-line monitoring system forecast furnace roller surface excessive abrasion.
The on-line monitoring method of cold rolled heating furnace roller running state of the present invention utilizes vibration transducer to detect the vibration signal of furnace roller and rolling bearing, by Hilbert and FFT this vibration signal is made signal reconstruction to obtain the characteristic signal of furnace roller and bear vibration, comprise the rumble spectrum of each parts of bearing and the rotational frequency of each frequency multiplication of furnace roller, the fault factor of each parts of calculation bearing and with setting value relatively, judge bearing fault with this, calculate furnace roller the global vibration value and with the vibration amplitude component of furnace roller 1 frequency multiplication and 2 frequency multiplication place rotational frequencies relatively, judge that with this furnace roller is unusual, by the original vibration signal of gathering, the set of structure vibrational waveform, obtain the fractal dimension of furnace roller vibration, when fractal dimension generation acute variation, the unusual conclusion of rod of must coming out of the stove, stove rod vibration amplitude by benchmark and comparison in line oven rod global vibration value are judged whether excessive abrasion of stove rod surface; Utilize this method can monitor the running status of furnace roller and bearing in real time, in time find the operating all kinds of defectives of furnace roller and bearing, guaranteed the normal operation of equipment and the quality of producing product.

Claims (1)

1, a kind of on-line monitoring method of cold rolled heating furnace roller running state comprises furnace roller, rolling bearing and is arranged at the vibration transducer that is used to export furnace roller and bearing vibration signal on the bearing seat, it is characterized in that described method comprises the steps:
Step 1, the described vibration transducer output signal Yi of collection are to this original signal Y iDo spectrum analysis, and make signal reconstruction, extract the characteristic signal of furnace roller and bearing by Hilbert;
Step 2, described bearing fault show that unusual vibration level value has impact, and the impact speed of described each parts of bearing and the pass of rumble spectrum are
Outer race rumble spectrum: f 0=nf r(1-dcos α/D)/2 (1)
Bearing inner ring rumble spectrum: f i=nf r(1+dcos α/D)/2 (2)
Bearing roller rumble spectrum: f p=f r(D/d) 1-[d (cos)/D] 2}/2 (3)
Retainer rumble spectrum: f h={ f i[1-d (cos)/D] ± f o[1+d (cos α)/D] }/2 (4)
In the formula: n is rolling body number, f rFor inner and outer ring relative rotation speed frequency, d are that rolling body diameter, D are that pitch diameter, α are contact angle;
Step 3, the setting bearing fault factor, bearing inner race fault factor B 1, bearing outer ring fault factor B 2, bearing roller fault factor B 3, retainer fault factor B 4, then the pass between each unit failure factor of bearing and rumble spectrum is:
B 1=(A fi+1/A fi+U fi+1/U fi)/4 (5)
B 2=(A f0+1/A f0+U f0+1/U f0)/4 (6)
B 3=(A fp+1/A fp+U fp+1/U fp)/4 (7)
B 4=(A fh+1/A fh+U fh+1/U fh)/4 (8)
A in the formula Fi, U FiBe respectively bearing inner race rumble spectrum f iThe vibration amplitude and the f at place iAt the weighted mean of positive and negative 20% scope internal vibration value, A Fo, U F0Be respectively bearing outer ring rumble spectrum f oThe vibration amplitude and the f at place oAt the weighted mean of positive and negative 20% scope internal vibration value, A Fp, U FpBe bearing roller rumble spectrum f pThe vibration amplitude and the f at place pAt the weighted mean of positive and negative 20% scope internal vibration value, A Fh, U FhBe retainer rumble spectrum f hThe vibration amplitude and the f at place hWeighted mean in positive and negative 20% scope internal vibration value;
The alarming value of step 4, setting bearing inner race, outer ring, rolling body and the retainer fault factor is respectively B S1, B S2, B S3And B S4, monitoring step three centre bearer fault factor B 1, B 2, B 3And B 4, work as B 1, B 2, B 3And B 4Respectively greater than B S1, B S2, B S3And B S4The time, on-line monitoring system forecast bearing is unusual;
Step 5, for the original vibration signal Yi of the vibration transducer of gathering through step 1, this Yi is obtained the vibration amplitude component Xi (t) at furnace roller 1 frequency multiplication rotational frequency, 2 frequency multiplication rotational frequencies, 3 frequency multiplication rotational frequencies and 4 frequency multiplication rotational frequency places respectively through vibration frequency specturm analysis FFT conversion, i gets 1,2,3 and 4, and then furnace roller body global vibration value is
Ψ ( t ) = Σ k = 1 4 X i ( t ) - - - ( 9 )
Monitor the ratio of X1 (t) and X2 (t) and Ψ (t) respectively, when this ratio greater than 30% the time, on-line monitoring system forecast furnace roller is unusual;
Step 6, for the original vibration signal Y of the vibration transducer of gathering through step 1 i, obtain state vector Y, make up vibrational waveform set A={ a}a=(X i, Y i), i=1,2 ..., N;
X wherein iBe the sampling time, Y iBe vibration amplitude, N is that sampled data is counted,
Calculate mean value Ave (Y) and the peak-to-peak value PP (Y) of Y, make Topological Mapping A → M, M={m|m=(X i *, Y i *), i=1,2 ..., N} is the subclass on unit plane, and A is a vibration signal discrete sampling time series, and M is through the corresponding numerical value after the signal Processing,
X i *=X i/X N Y i *=(Y i-Ave(Y))/PP(Y)
X in the formula NRespective value for vibration signal discrete sampling last point
Ave (Y) is vibration sampled data Y iAverage, Ave (Y)=(Y 1+ Y 2+ ... + Y i)/N
PP (Y) is vibration sampled data Y iPeak-to-peak value, PP (Y)=max (Y i)-min (Y i)
Adopt the variation of the fractal dimension dw measurement vibrational waveform M of time domain waveform, the length fractal dimension is at the nonlinear vibration waveform with preceding tropism, the length fractal dimension is for to cover as hypercube one dimension length line segment to vibrational waveform, among the set M, establishing vibrational waveform length is L, and waveform sampling is counted and is N, the hypercube length of side is ε, then the capping unit number is L/ ε, gets ε=1/U, U=N-1;
dw=1+lnL/lnU (10)
Wherein U is that waveform sampling is counted and subtracted 1, adopts above-mentioned formula can calculate the fractal dimension dw of waveform, when acute variation takes place dw, when big hour, thinks that great changes have taken place the time domain waveform of vibration signal in the time of promptly should value, judges that the furnace roller state is unusual;
Step 7, vibration initial testing data or similar furnace roller vibration amplitude C when obtaining the furnace roller replacing 0, being worth with this is benchmark, and with the furnace roller global vibration value Ψ (t) of step 5 gained relatively, establishing furnace roller surface excessive abrasion coefficient is W
W=Ψ (t)/Co (11) then
When w>180%, on-line monitoring system forecast furnace roller surface excessive abrasion.
CN2008102004694A 2008-09-25 2008-09-25 On-line monitoring method of cold rolled heating furnace roller running state Active CN101685042B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2008102004694A CN101685042B (en) 2008-09-25 2008-09-25 On-line monitoring method of cold rolled heating furnace roller running state

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2008102004694A CN101685042B (en) 2008-09-25 2008-09-25 On-line monitoring method of cold rolled heating furnace roller running state

Publications (2)

Publication Number Publication Date
CN101685042A true CN101685042A (en) 2010-03-31
CN101685042B CN101685042B (en) 2012-04-04

Family

ID=42048312

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2008102004694A Active CN101685042B (en) 2008-09-25 2008-09-25 On-line monitoring method of cold rolled heating furnace roller running state

Country Status (1)

Country Link
CN (1) CN101685042B (en)

Cited By (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102441579A (en) * 2010-10-13 2012-05-09 上海宝钢工业检测公司 Online monitoring method for running state of hot continuous rolling mill
CN102506985A (en) * 2011-09-27 2012-06-20 西安博源电气有限公司 Online monitoring system and monitoring method for high-voltage reactor
CN102506986A (en) * 2011-12-02 2012-06-20 江苏方天电力技术有限公司 Test system and method for mode and vibration of self-supporting tower and large-span power transmission tower
CN102788695A (en) * 2012-07-18 2012-11-21 南京航空航天大学 Identification method of rolling bearing abrasion
CN103071685A (en) * 2013-01-22 2013-05-01 重庆大学 Twenty-high roll mill chatter mark monitoring system and method based on angular domain
CN103134676A (en) * 2011-11-30 2013-06-05 上海宝钢工业检测公司 On-line monitoring and early-warning method for operating state of gearbox
CN103597326A (en) * 2011-03-14 2014-02-19 因提姆能源有限公司 Vibration detection system, apparatus and method
CN103674545A (en) * 2013-11-26 2014-03-26 成都阜特科技股份有限公司 Mechanical fault detecting method
CN103769425A (en) * 2012-10-26 2014-05-07 上海宝钢工业技术服务有限公司 On-line monitoring method for vibration state of sinking and sizing mill
CN103884506A (en) * 2014-03-25 2014-06-25 福建省工业设备安装有限公司 Production equipment on-line monitor and fault diagnosis system and method based on wireless network
CN104062001A (en) * 2014-06-30 2014-09-24 营口东吉科技(集团)有限公司 Method for measuring noise of smelting fused magnesium in arc furnace
CN104275351A (en) * 2013-07-10 2015-01-14 上海宝钢工业技术服务有限公司 Vibration-state on-line monitoring method of high-speed wire rod finishing block
CN105002350A (en) * 2015-07-17 2015-10-28 山西太钢不锈钢股份有限公司 Method for searching defect of furnace rollers of continuous annealing unit by using electrical parameters
CN107063428A (en) * 2017-04-19 2017-08-18 广东电网有限责任公司电力科学研究院 The fault characteristic frequency display methods and device of a kind of on-line vibration monitoring system
CN107449623A (en) * 2016-05-31 2017-12-08 上海金艺检测技术有限公司 Steel mill KR method molten iron desulphurization stirring device health status on-line monitoring methods
CN110038908A (en) * 2018-01-16 2019-07-23 上海金艺检测技术有限公司 Hot rolling descaling pump gearbox on-line monitoring and diagnosis method
CN110177666A (en) * 2017-02-02 2019-08-27 未来股份公司 For checking the method and rewinding machine of the correct operation of precut device
CN111811847A (en) * 2020-06-08 2020-10-23 广东寰球智能科技有限公司 Fault detection method and system for roll-to-roll system and storage medium
CN112098065A (en) * 2020-09-21 2020-12-18 成都卓微科技有限公司 Equipment operation state diagnosis method, storage medium and terminal
CN113188792A (en) * 2021-05-08 2021-07-30 无锡艾森汇智科技有限公司 Driven roller rotation detection method, device and system for steel rolling production
WO2021153805A1 (en) * 2020-01-28 2021-08-05 엘지전자 주식회사 Firing furnace
CN113280910A (en) * 2021-04-27 2021-08-20 圣名科技(广州)有限责任公司 Real-time monitoring method and system for long product production line equipment
CN114643496A (en) * 2020-12-21 2022-06-21 财团法人工业技术研究院 Machining monitoring method and system for machine tool
CN115279515A (en) * 2020-03-13 2022-11-01 普锐特冶金技术奥地利有限公司 Determination of the condition of a casting guide roller by vibration evaluation
CN115628266A (en) * 2022-11-07 2023-01-20 惠州深科达智能装备有限公司 Oil supply method and equipment for linear guide rail
CN116956109A (en) * 2023-03-07 2023-10-27 珠海紫燕无人飞行器有限公司 Method and system for analyzing vibration problem of unmanned aerial vehicle based on frequency spectrum

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5471880A (en) * 1994-04-28 1995-12-05 Electric Power Research Institute Method and apparatus for isolating and identifying periodic Doppler signals in a turbine
FR2846089B1 (en) * 2002-10-22 2005-10-28 Bernard Durr DEVICE AND METHOD FOR ACOUSTICALLY AND VIBRATORY TESTING OF MECHANICAL PARTS
CN1724990A (en) * 2004-07-20 2006-01-25 上海克雷登信息科技有限公司 Failure on-line diagnosis method of rolling bearing fatigue service life test
JP2006113002A (en) * 2004-10-18 2006-04-27 Nsk Ltd Anomaly diagnosis system for mechanical equipment

Cited By (36)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102441579B (en) * 2010-10-13 2016-01-13 上海宝钢工业技术服务有限公司 The on-line monitoring method of hot tandem rolling mill running status
CN102441579A (en) * 2010-10-13 2012-05-09 上海宝钢工业检测公司 Online monitoring method for running state of hot continuous rolling mill
CN103597326A (en) * 2011-03-14 2014-02-19 因提姆能源有限公司 Vibration detection system, apparatus and method
CN102506985A (en) * 2011-09-27 2012-06-20 西安博源电气有限公司 Online monitoring system and monitoring method for high-voltage reactor
CN103134676A (en) * 2011-11-30 2013-06-05 上海宝钢工业检测公司 On-line monitoring and early-warning method for operating state of gearbox
CN102506986B (en) * 2011-12-02 2014-07-02 江苏方天电力技术有限公司 Test system and method for mode and vibration of self-supporting tower and large-span power transmission tower
CN102506986A (en) * 2011-12-02 2012-06-20 江苏方天电力技术有限公司 Test system and method for mode and vibration of self-supporting tower and large-span power transmission tower
CN102788695A (en) * 2012-07-18 2012-11-21 南京航空航天大学 Identification method of rolling bearing abrasion
CN102788695B (en) * 2012-07-18 2014-12-10 南京航空航天大学 Identification method of rolling bearing abrasion
CN103769425A (en) * 2012-10-26 2014-05-07 上海宝钢工业技术服务有限公司 On-line monitoring method for vibration state of sinking and sizing mill
CN103071685B (en) * 2013-01-22 2015-01-28 重庆大学 Twenty-high roll mill chatter mark monitoring system and method based on angular domain
CN103071685A (en) * 2013-01-22 2013-05-01 重庆大学 Twenty-high roll mill chatter mark monitoring system and method based on angular domain
CN104275351A (en) * 2013-07-10 2015-01-14 上海宝钢工业技术服务有限公司 Vibration-state on-line monitoring method of high-speed wire rod finishing block
CN103674545A (en) * 2013-11-26 2014-03-26 成都阜特科技股份有限公司 Mechanical fault detecting method
CN103674545B (en) * 2013-11-26 2016-01-13 成都阜特科技股份有限公司 A kind of mechanical fault method for detecting
CN103884506A (en) * 2014-03-25 2014-06-25 福建省工业设备安装有限公司 Production equipment on-line monitor and fault diagnosis system and method based on wireless network
CN103884506B (en) * 2014-03-25 2019-07-23 福建省工业设备安装有限公司 Production equipment on-line monitoring and fault diagnosis system and method based on wireless network
CN104062001A (en) * 2014-06-30 2014-09-24 营口东吉科技(集团)有限公司 Method for measuring noise of smelting fused magnesium in arc furnace
CN105002350B (en) * 2015-07-17 2017-03-01 山西太钢不锈钢股份有限公司 The method searching continuous annealing unit furnace roller defect using electric parameter
CN105002350A (en) * 2015-07-17 2015-10-28 山西太钢不锈钢股份有限公司 Method for searching defect of furnace rollers of continuous annealing unit by using electrical parameters
CN107449623A (en) * 2016-05-31 2017-12-08 上海金艺检测技术有限公司 Steel mill KR method molten iron desulphurization stirring device health status on-line monitoring methods
CN110177666A (en) * 2017-02-02 2019-08-27 未来股份公司 For checking the method and rewinding machine of the correct operation of precut device
CN107063428A (en) * 2017-04-19 2017-08-18 广东电网有限责任公司电力科学研究院 The fault characteristic frequency display methods and device of a kind of on-line vibration monitoring system
CN110038908B (en) * 2018-01-16 2022-09-16 上海金艺检测技术有限公司 Online monitoring and diagnosing method for speed increasing box of hot rolling descaling pump
CN110038908A (en) * 2018-01-16 2019-07-23 上海金艺检测技术有限公司 Hot rolling descaling pump gearbox on-line monitoring and diagnosis method
WO2021153805A1 (en) * 2020-01-28 2021-08-05 엘지전자 주식회사 Firing furnace
CN115279515A (en) * 2020-03-13 2022-11-01 普锐特冶金技术奥地利有限公司 Determination of the condition of a casting guide roller by vibration evaluation
CN111811847A (en) * 2020-06-08 2020-10-23 广东寰球智能科技有限公司 Fault detection method and system for roll-to-roll system and storage medium
CN112098065A (en) * 2020-09-21 2020-12-18 成都卓微科技有限公司 Equipment operation state diagnosis method, storage medium and terminal
CN112098065B (en) * 2020-09-21 2022-08-23 成都卓微科技有限公司 Method for diagnosing equipment running state, storage medium and terminal
CN114643496A (en) * 2020-12-21 2022-06-21 财团法人工业技术研究院 Machining monitoring method and system for machine tool
CN113280910A (en) * 2021-04-27 2021-08-20 圣名科技(广州)有限责任公司 Real-time monitoring method and system for long product production line equipment
CN113188792A (en) * 2021-05-08 2021-07-30 无锡艾森汇智科技有限公司 Driven roller rotation detection method, device and system for steel rolling production
CN115628266A (en) * 2022-11-07 2023-01-20 惠州深科达智能装备有限公司 Oil supply method and equipment for linear guide rail
CN116956109A (en) * 2023-03-07 2023-10-27 珠海紫燕无人飞行器有限公司 Method and system for analyzing vibration problem of unmanned aerial vehicle based on frequency spectrum
CN116956109B (en) * 2023-03-07 2024-04-09 珠海紫燕无人飞行器有限公司 Method and system for analyzing vibration problem of unmanned aerial vehicle based on frequency spectrum

Also Published As

Publication number Publication date
CN101685042B (en) 2012-04-04

Similar Documents

Publication Publication Date Title
CN101685042B (en) On-line monitoring method of cold rolled heating furnace roller running state
JP7013787B2 (en) Condition monitoring device, condition monitoring method, and condition monitoring system for wind turbines for wind power generation
CN100573085C (en) The residual life diagnostic method of rolling bearing and residual life diagnostic device
CN110030164B (en) Monitoring a blade bearing
US9459179B2 (en) Method and device for monitoring a drive train of a wind power plant
CN102156043B (en) Online state monitoring and fault diagnosis system of wind generator set
EP3631205B1 (en) Wind turbine fault detection using acoustic, vibration, and electrical signals
CN102788695B (en) Identification method of rolling bearing abrasion
CN100451600C (en) Method and apparatus for diagnosing residual life of rolling element bearing
US10883896B2 (en) State monitoring system of gear device and state monitoring method
CN103134676B (en) The on-line monitoring method for early warning of running state of gear box
US6370957B1 (en) Vibration analysis for predictive maintenance of rotating machines
EP2434266B1 (en) Sideband energy ratio method for gear mesh fault detection
JP4787904B2 (en) Rolling bearing remaining life diagnosis method
CN106845049A (en) Fault degree computational methods in a kind of rotating machinery fault diagnosis
CN1246921A (en) Device for inspecting bearings of main motors of rolling stock
Elforjani et al. Detection of faulty high speed wind turbine bearing using signal intensity estimator technique
JP2018091033A (en) Deterioration diagnosis method for shield machine
CN107448362A (en) State monitoring method and device for slewing bearing and wind generating set
Vojtko et al. Examining the effect of alignment of the rotor of the emissions exhaust fan on its operating parameters
Liu et al. A review of current condition monitoring and fault diagnosis methods for low-speed and heavy-load slewing bearings
Leaman et al. Comparative case studies on ring gear fault diagnosis of planetary gearboxes using vibrations and acoustic emissions
Zhao et al. Improved time synchronous averaging and its application in data-driven rotor fault diagnosis
Castilla-Gutiérrez et al. Control and prediction protocol for bearing failure through spectral power density
JPH0288938A (en) Diagnosing device for gear fault of reduction gear

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee

Owner name: SHANGHAI BAOSTEEL INDUSTRY TECHNOLOGICAL SERVICE C

Free format text: FORMER NAME: SHANGHAI BAOSTEEL INDUSTRIAL INSPECTION CO., LTD.

Owner name: SHANGHAI BAOSTEEL INDUSTRIAL INSPECTION CO., LTD.

Free format text: FORMER NAME: SHANGHAI BAOSTEEL INDUSTRY INSPECTION CORP.

CP01 Change in the name or title of a patent holder

Address after: 201900 Shanghai city Baoshan District Meipu Road No. 335

Patentee after: SHANGHAI BAOSTEEL INDUSTRY TECHNOLOGICAL SERVICE Co.,Ltd.

Patentee after: BAOSHAN IRON & STEEL Co.,Ltd.

Address before: 201900 Shanghai city Baoshan District Meipu Road No. 335

Patentee before: Shanghai Baosteel Industrial Inspection Co.,Ltd.

Patentee before: BAOSHAN IRON & STEEL Co.,Ltd.

Address after: 201900 Shanghai city Baoshan District Meipu Road No. 335

Patentee after: Shanghai Baosteel Industrial Inspection Co.,Ltd.

Patentee after: BAOSHAN IRON & STEEL Co.,Ltd.

Address before: 201900 Shanghai city Baoshan District Meipu Road No. 335

Patentee before: Shanghai Baosteel Industry Inspection Corp.

Patentee before: BAOSHAN IRON & STEEL Co.,Ltd.