CN101666135B

CN101666135B - Combined wall board and manufacturing method thereof

Info

Publication number: CN101666135B
Application number: CN200910162193XA
Authority: CN
Inventors: 张文海
Original assignee: Individual
Current assignee: Individual
Priority date: 2009-08-07
Filing date: 2009-08-07
Publication date: 2010-12-08
Anticipated expiration: 2029-08-07
Also published as: CN101666135A

Abstract

The invention discloses a combined wall board and a manufacturing method thereof. The inner wall board and the outer wall board of the invention are connected by a connecting piece, a cut board is arranged on two ends of the inner wall board and the outer wall board, and fillers are arranged in a frame structure composed of the inner wall board, the outer wall board and the cut board. The invention has the manufacturing method as follows: 1) manufacturing a mould; 2) putting the mould on a vibrating table, putting a sub board on the bottom thereof, and putting cement mortar and a framework ofsteel reinforcement on the sub board; 3) pouring cement mortar into the mould; 5) taking the mould off; 6) relatively arranging two wall boards and installing the connecting piece in respective prepared hole; 7) respectively embedding the cut board on the two ends of two wall boards, connecting the connecting pieces and screwing up; 8) filling fillers in the frame structure; and 9) assembling a plurality of combined wall boards to obtain the whole wall body. The combined wall board of the invention has simple structure, quick manufacture, convenient assembly, strong integrity, favourable shock resistance and strong pressure resistance and can save construction cost, improve working efficiency, lighten labor strength and reduce labor amount.

Description

A kind of assembled wall board and preparation method thereof

Technical field

The present invention relates to the wallboard in the construction work, specifically a kind of assembled wall board and preparation method thereof.

Background technology

Traditional building wall method is to form masonry structure after making several big operations such as the body of wall process is built by laying bricks or stones, the formwork cast of beam column body, inside and outside face wall body decoration at present, so just need expend a large amount of bricks, existing brick has common brick, cement, hollow brick and expanded brick or the like, all need it to be accumulated and build into allowable ratio of height to sectional thickness of masonry wall or column by laying bricks or stones by mortar, owing to the big expense that has improved the construction materials of use amount of brick, improved the cost of monolithic architecture, and labour intensity is big, the amount of labour used is big, inefficiency.

Summary of the invention

The present invention be directed to many defectives that existing allowable ratio of height to sectional thickness of masonry wall or column exists, one provides a kind of simple in structurely, easy to make, can obtain the assembled wall board of firm body of wall by simple assembly unit; Two provide the preparation method of this assembled wall board.

Realize that the technical scheme that the foregoing invention purpose adopts is: a kind of preparation method of assembled wall board, this assembled wall board comprises inner wall panel, side fascia, connect by connector between described inner wall panel and the side fascia, cut the two ends that plate is arranged on inside and outside wallboard, by this inside and outside wallboard and cut in the frame structure that plate forms and be provided with filler; Four limits of described inside and outside wallboard are the primary and secondary setting-in structure of symmetry; Described connector is hook-shaped bolt; Described filler is a cement concrete, it is characterized in that, it carries out according to following steps:

1. make mould with molding material, wherein four limits of wallboard mould bottom surface are fixed with the angle frame vertical separately with it respectively, and this angle frame is the primary and secondary step structure; Cutting board mold is the smooth frame structure in bottom surface;

2. mould is placed on the vibroplatform, places subplate, evenly be coated with on this subplate and spread one deck cement mortar, put into cage of reinforcement at an upper portion thereof, and put as requested at mold bottom; Wherein wallboard mold bottom installation connector place is a groove, and fill with extractible foreign matter at this place, as preformed hole;

3. pouring cement mortar and vibration a little in mould, treat the full mould of the full and uniform filling of cement mortar after, its upper surface is floating;

4. treat that it solidifies the back mold removal, be shaped wallboard and cut plate promptly getting after the preformed hole arrangement;

5. the one side that the wallboard of two shapings is had preformed hole is staggered relatively, guarantees its vertical with mutual parallel with the assembling face, and in preformed hole separately connector is installed;

6. at the two ends of two wallboards respectively the setting-in corresponding size cut plate, the connector on the inside and outside wallboard connected and tighten, constitute the frame structure of assembled wall board;

7. in this frame structure, fill up filler, treat promptly to get assembled wall board after it solidifies;

8. according to the real size of body of wall, the primary and secondary setting-in structure of polylith assembled wall board by its edge is bolted together, promptly gets and put in order the face wall body.

Compared with prior art, the assembled wall board among the present invention is simple in structure, makes fast, and assembly unit is convenient, globality is strong, and shock resistance is good, has stronger crushing resistance, and site operation is made and got final product, can save operating expenses, increase work efficiency, reduce labor intensity, reduce the amount of labour used.

Description of drawings

Fig. 1 is the front view of inner wall panel.

Fig. 2 is the vertical view of Fig. 1.

Fig. 3 is for cutting the front view of plate.

Fig. 4 is the vertical view of the framework ash wall body plate after making up.

Among the figure: inner wall panel 1, bolt hole 2, porcelain plate 3, primary and secondary setting-in bar 4, hook-shaped bolt 5 cuts plate 6, locking nut 7, side fascia 8.

The specific embodiment

Below in conjunction with drawings and Examples in detail the present invention is described in detail.

Referring to accompanying drawing 1-4, in the present embodiment, the ash wall body plate of this assembled wall board is by inside and

outside wallboard

1,8 and cuts the frame structure that plate 6 constitutes, wherein, inside and

outside wallboard

1,8 is fixedly connected by connector, this connector is hook-shaped bolt 5 in the present embodiment, cuts the two ends that plate 6 is arranged on inside and outside wallboard 1,8.The inside of frame structure is provided with filler, and this filler is selected cement concrete the best for use, also can according to circumstances select for use low-grade cheap mixture as filler.The edge of described inside and

outside wallboard

1,8 is the primary and secondary setting-in structure of symmetry, and promptly four limits of every block of wallboard are arranged at the primary and secondary setting-in bar 4 that is structure as a whole with it.The inner face of inside and

outside wallboard

1,8 is provided with bolt hole 2, is used for fixing hook-shaped bolt 5, and the locking nut 7 that is used to screw is equipped with at these hook-shaped bolt 5 middle parts.

The preparation method of this assembled wall board, carry out according to following steps:

1. cylinder iron make mould: the wallboard with the specification that is of a size of 100*50*3 (cm) in the present embodiment is an example, the wallboard mould is the rectangle frame body structure, be fixed with the angle frame perpendicular separately on four limits of its bottom surface respectively with its four limit, this angle frame is the primary and secondary step structure, so just can water to outpour primary and secondary setting-in bar 4; Cutting board mold is the smooth rectangle frame body structure in bottom surface, and the size of cutting plate 6 in the present embodiment is an example with 50*50 (cm).

2. mould is placed on the vibroplatform, place subplate at mold bottom, this subplate uses for convenient finishing, can adopt porcelain plate or garnet paper, porcelain plate 3 in the present embodiment, also can be according to the actual needs, and inner wall panel 1 can be selected garnet paper for use, the user shuts down garnet paper according to the decoration style of oneself more then, changes the garnet paper of oneself liking and gets final product; When making side fascia 8, its subplate also can be adjusted as required, change.This porcelain plate 3 faces down, and evenly is coated with at its reverse side and spreads one deck cement mortar, also can adopt cement powder according to the construction needs, puts into cage of reinforcement on cement mortar top, and puts as requested; Wherein bolt hole 2 places of wallboard mold bottom are groove, and fill with extractible foreign matter at this place, and described foreign matter is filled to foam or ball clay or block rubber etc.

3. pouring cement mortar and open vibroplatform and vibrate a little in mould, treat the full mould of the full and uniform filling of cement mortar after, its upper surface is floating.

4. treat that it solidifies the back mold removal, the foreign matter that takes off in the bolt hole 2 is filled, and promptly gets to be shaped wallboard and to cut plate 3;

5. the wallboard with two shapings leaves standstill, and its one side that has bolt hole 2 is staggered relatively, guarantees mutual parallel of itself and the vertical of assembling face (being generally ground or assembly or fitting table parallel to the ground) and the two, and hook-shaped bolt 5 is installed in bolt hole 2 separately.

6. setting-in and corresponding section plate 6 of wallboard size respectively at primary and secondary setting-in bar 4 places at two wallboards, 1 two ends with 5 connections of the hook-shaped bolt on the inside and

outside wallboard

1,8 and tighten locking nut 7, have so just constituted the frame structure of assembled wall board.

7. joints cement concrete in this frame structure is treated promptly to get single assembled wall board after it solidifies.

8. according to the real size of body of wall, the primary and secondary setting-in bar 4 of polylith assembled wall board by its edge is bolted together, can obtains whole body of wall.

In addition, at wallboard with cut on the primary and secondary setting-in bar 4 of plate 6 connections, it is fixing also can to adopt connector such as bolt to connect, and improves its stability.Because the hollow structure of assembled wall board when construction or finishing, descends pipe and wiring and convenient to building integral, increases work efficiency greatly.When assembly unit, after also can as required the polylith assembled wall board being connected, around the wallboard of outermost end, install and cut plate 6, like this, the integrative-structure of the inside of whole face wall body for connecting, portion's joints cement concrete within it more more can improve the firm degree and the stability of its integral body.

Claims

1. the preparation method of an assembled wall board, this assembled wall board comprises inner wall panel, side fascia, connect by connector between described inner wall panel and the side fascia, cut the two ends that plate is arranged on inside and outside wallboard, by this inside and outside wallboard and cut in the frame structure that plate forms and be provided with filler; Four limits of described inside and outside wallboard are the primary and secondary setting-in structure of symmetry; Described connector is hook-shaped bolt; Described filler is a cement concrete, it is characterized in that, it carries out according to following steps:

2. the preparation method of assembled wall board according to claim 1 is characterized in that, described subplate is porcelain plate or garnet paper.

3. the preparation method of assembled wall board according to claim 1 is characterized in that, it is foam, ball clay or block rubber that foreign matter is stated in the preformed hole place.