CN101648798A - Cement-based floor self-leveling mortar and preparation method thereof - Google Patents

Cement-based floor self-leveling mortar and preparation method thereof Download PDF

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Publication number
CN101648798A
CN101648798A CN200910065417A CN200910065417A CN101648798A CN 101648798 A CN101648798 A CN 101648798A CN 200910065417 A CN200910065417 A CN 200910065417A CN 200910065417 A CN200910065417 A CN 200910065417A CN 101648798 A CN101648798 A CN 101648798A
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Prior art keywords
parts
cement
mortar
rubber powder
based floor
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CN200910065417A
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Chinese (zh)
Inventor
郭长顺
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HUNAN LUYUN CONSTRUCTION MATERIALS CO Ltd
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HUNAN LUYUN CONSTRUCTION MATERIALS CO Ltd
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Priority to CN200910065417A priority Critical patent/CN101648798A/en
Publication of CN101648798A publication Critical patent/CN101648798A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00241Physical properties of the materials not provided for elsewhere in C04B2111/00
    • C04B2111/00336Materials with a smooth surface, e.g. obtained by using glass-surfaced moulds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/60Flooring materials
    • C04B2111/62Self-levelling compositions
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/72Repairing or restoring existing buildings or building materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Floor Finish (AREA)

Abstract

The invention discloses cement-based floor self-leveling mortar and a preparation method thereof, relating to a building material. The mortar is prepared from the following materials according to theparts by mass: 70-90 parts of portland cement, 10-30 parts of high alumina cement, 20-40 parts of fly ash, 160-180 parts of quartz sand, 0.5-1.5 parts of high efficiency water reducing agent, 0.1-0.5part of sodium lignosulphonate, 0.05-0.15 part of hydroxypropyl methylcellulose, 0.5-1 part of gelatin powder and 0.005-0.015 part of foam suppressor. The mortar has the advantages that the setting and hardening speed is high, the strength is high, and the initial strength and the final strength can be enhanced; a floor thin layer saves materials, is smooth, beautiful, solid and wearable, reducesconstriction and does not crack, thereby effectively preventing the deficiencies of dust generation, cracks, hollowness, sudsing and the like of a floor floated coat; and the mortar is suitable for construction or repair of new and old floors.

Description

A kind of cement-based floor self-leveling mortar and preparation method
Technical field
The present invention relates to a kind of material of construction, concrete is a kind of cement-based floor self-leveling mortar and preparation method thereof.
Background technology
At present, along with improving constantly of construction quality, also demand is higher day by day for the quality of building ground floor mortar, and cement mortar surface is industry and the most general engineering position of covil construction.The tradition mortar all is to purchase cement and sand at the scene, and the building site adds water voluntarily and stirs.Use traditional sand finish, the expense of taking a lot of work material, labour intensity is big, and often runs into the quality problems of mortar in construction and application process, and is also unsuitable as the desired combination material that building ground is repaired.Tradition mortar quality is not, and is stable, water-retentivity and mobile poor, and time of coagulation is slow, and intensity is low, has reduced early strength and final strength, occurs honeycomb and scale, hollowing, dusting easily, plays grey phenomenon.In recent years, the ground self-leveling material constantly was seen in report, but existed price high as epoxy resin, can not guarantee as the ordinary portland cement class intensity and time of coagulation.
Summary of the invention
Purpose of the present invention is intended to improve the quality of building ground mortar, and rational Application flyash is for realizing the low water-cement ratio of material, large fluidity; The degree of compactness height prevents segregation; Cohesiveness is good, and thin layer high-performance such as plaster provides a kind of cement-based floor self-leveling mortar and preparation method.
The present invention is the deficiency that solves the problems of the technologies described above, and the technical scheme that is adopted is: cement-based floor self-leveling mortar is made up of the component of following mass parts, 70~90 parts of silicate cements; 10~30 parts of high-alumina cements; 20~40 parts in flyash; 160~180 parts of quartz sands; 0.5~1.5 part of high efficiency water reducing agent; 0.1~0.5 part of sodium lignosulfonate; 0.05~0.15 part of Vltra tears; 0.5~1 part of rubber powder; 0.005~0.015 part of defoamer.
Silicate cement of the present invention is 42.5 grades a ordinary Portland cement;
Described high-alumina cement is 52.5 grades a high-alumina cement, and the adding of cement can be regulated mortar time of coagulation and play certain expansion.
Described flyash is I level flyash, can better improve the flowability of mortar behind the adding flyash.
Described quartz sand is the quartzose sand or the river sand of clean dry, and fineness modulus 0.9-1.7, quartz sand have very strong resistance to acid medium etch ability, increases the acidproof resistance of mortar.
Described high efficiency water reducing agent is a naphthalene water reducer, as: high dense type water reducer, add the water cement ratio that high efficiency water reducing agent greatly reduces mortar, increased flowability, also improved the intensity behind the mortar hardening.
Described sodium lignosulfonate utilizes its cohesiveness, dispersiveness, and chelating to improve the physical and chemical performance of mortar, is saved cost, raises the efficiency, and sodium lignosulfonate also plays the effect of antiscale and inhibition.
Described rubber powder is the high molecular polymer rubber powder of cold water solubles, as: JGB high molecular polymer rubber powder adds rubber powder and has improved the cementability of mortar, soft property and water tolerance.
Described Vltra tears is viscosity 40000s, and the high-moisture-retention of Vltra tears can make the abundant aquation of cement, obviously increase cohesive strength, can suitably improve tensile resistance degree and shearing resistance simultaneously, greatly improves construction effect.
Described defoamer is commercially available common defoamer, utilizes it to eliminate the foamy characteristic, effectively controls sand-cement slurry system inner foam and produces, and has reduced the mortar surface tension, prevents that pitted skin from appearring in mortar.
The preparation method of a kind of cement-based floor self-leveling mortar of the present invention is:
Step 1, get 160~180 parts of the quartz sands of fineness modulus 0.9~1.7, drying, stand-by;
Step 2, get 0.005~0.015 part of 0.5~1.5 part of high efficiency water reducing agent, 0.1~0.5 part of sodium lignosulfonate, 0.05~0.15 part of Vltra tears, 0.5~1 part of rubber powder and defoamer, mix, standby;
Step 3, get 70~90 parts of silicate cements and high-alumina cement is put into the taper dry powder blender for 10~30 parts, start is stirred and was ended in 1~2 minute;
Step 4,20~40 parts of starts of adding flyash continue to stir, and stir 2~3 minutes;
Step 5, the described high efficiency water reducing agent of adding step 2, sodium lignosulfonate, Vltra tears, rubber powder and defoamer, start was stirred 1~2 minute, added the described quartz sand of step 1 at last, stirred to end, and discharging makes finished product.
Beneficial effect is:
The used starting material of the present invention measure in proportion in factory, fully stir with dry powder blender and form steady quality; After the working-yard stirred by certain ratio of water to material, falling on the ground can without vibration, exempt to smear pressure, can form bright and clean smooth ground floor; Use the present technique product, can reduce labour intensity, save construction cost, improve construction quality; Mortar fast solidifying of the present invention is solid wear-resisting; Ground thin layer material-saving, smooth and beautiful appearance, solid wear-resisting, reduce to shrink and do not ftracture, be applied to new ground construction, prevent that effectively the ground coat of plaster from playing defectives such as ash, crack, hollowing and foaming; Also can be advantageously applied to and wearing and tearing, dusting, nappy old ground reparation occur.
Embodiment:
Embodiment 1
A kind of cement-based floor self-leveling mortar of the present invention is made up of following components by part by weight, 70 parts of 42.5 grades of ordinary Portland cements; 52.5 10 parts of level high-alumina cements; 20 parts in flyash; 160 parts of quartz sands; 0.5 part of high dense type water reducer; 0.1 part of sodium lignosulfonate; 0.05 part of Vltra tears; 0.5 part of JGB high molecular polymer rubber powder; 0.005 part of sand-cement slurry defoamer.
The preparation method of a kind of cement-based floor self-leveling mortar of the present invention is:
Step 1, get fineness modulus 0.9~1.7 160 parts of quartz sands with the sand drier oven dry, stand-by
Step 2, get 0.005 part of 0.5 part of high dense type water reducer, 0.1 part of sodium lignosulfonate, 0.05 part of Vltra tears, 0.5 part of JGB high molecular polymer rubber powder and sand-cement slurry defoamer, mix, standby;
Step 3, get 70 parts of 42.5 grades of ordinary Portland cements and 52.5 grades of high-alumina cements are put into the taper dry powder blender for 10 parts, start is stirred and was ended in 1~2 minute;
Step 4,20 parts of starts of adding flyash continue to stir, and stir 2~3 minutes;
Step 5, the dense type water reducer of the adding described height of step 2, sodium lignosulfonate, Vltra tears, JGB high molecular polymer rubber powder and sand-cement slurry defoamer, start was stirred 1~2 minute, added the described quartz sand of step 1 at last, stirred to end, discharging makes finished product.
Embodiment 2
A kind of cement-based floor self-leveling mortar of the present invention is made up of following components by part by weight, 80 parts of 42.5 grades of ordinary Portland cements; 52.5 20 parts of level high-alumina cements; 30 parts in flyash; 170 parts of quartz sands; 1 part of high dense type water reducer; 0.25 part of sodium lignosulfonate; 0.1 part of Vltra tears; 0.75 part of JGB high molecular polymer rubber powder; 0.01 part of sand-cement slurry defoamer.
The preparation method of a kind of cement-based floor self-leveling mortar of the present invention is:
Step 1, get fineness modulus 0.9~1.7 170 parts of quartz sands with the sand drier oven dry, stand-by;
0.01 part of step 2,1 part of high dense type water reducer, 0.25 part of sodium lignosulfonate, 0.1 part of Vltra tears, 0.75 part of JBG high molecular polymer rubber powder and sand-cement slurry defoamer mix, and be standby;
Step 3, get 80 parts of 42.5 grades of ordinary Portland cements and 52.5 grades of high-alumina cements are put into the taper dry powder blender for 20 parts, start is stirred and was ended in 1~2 minute;
Step 4,30 parts of starts of adding flyash continue to stir, and stir 2~3 minutes;
Step 5, the dense type water reducer of the adding described height of step 2, sodium lignosulfonate, Vltra tears, JGB high molecular polymer rubber powder and sand-cement slurry defoamer, start was stirred 1~2 minute, added the described quartz sand of step 1 at last, stirred to end, discharging makes finished product.
Embodiment 3
A kind of cement-based floor self-leveling mortar of the present invention is made up of following components by part by weight, 90 parts of 42.5 grades of ordinary Portland cements; 52.5 30 parts of level high-alumina cements; 40 parts in flyash; 180 parts of quartz sands; 1.5 parts of high dense type water reducers; 0.5 part of sodium lignosulfonate; 0.15 part of Vltra tears; 1 part of JGB high molecular polymer rubber powder; 0.015 part of sand-cement slurry defoamer.
The preparation method of a kind of cement-based floor self-leveling mortar of the present invention is:
Step 1, get fineness modulus 0.9~1.7 180 parts of quartz sands with the sand drier oven dry, stand-by;
Step 2, get 0.015 part of 1.5 parts of high dense type water reducers, 0.5 part of sodium lignosulfonate, 0.15 part of Vltra tears, 1 part of JGB high molecular polymer rubber powder and sand-cement slurry defoamer, mix, standby;
Step 3, get 90 parts of 42.5 grades of ordinary Portland cements and 52.5 grades of high-alumina cements are put into the taper dry powder blender for 30 parts, start is stirred and was ended in 1~2 minute;
Step 4,40 parts of starts of adding flyash continue to stir, and stir 2~3 minutes;
Step 5, the dense type water reducer of the adding described height of step 2, sodium lignosulfonate, Vltra tears, JGB high molecular polymer rubber powder and sand-cement slurry defoamer, start was stirred 1~2 minute, added the described quartz sand of step 1 at last, stirred to end, discharging makes finished product.
The present invention adopts single component dry powder blend material, and the scene adds a certain amount of water on request and stirs into slurry, can construct.
Site operation of the present invention, artificial top dressing also can mechanically spraying.
The used starting material of the present invention measure in proportion in factory, fully stir with dry powder blender to form, and batching is balanced, and steady quality has high workability, high stability, characteristics such as high strength.On-the-spot by after stirring by certain ratio of water to material, falling on the ground can without vibration, exempt to smear pressure, can form bright and clean smooth ground floor.
The present invention is applicable to the ground coat of plaster, is fit to large supermarket, warehouse, workshop, outdoor place and the needs finishing ground surface works as timber floor, carpet etc., for wearing and tearing, dusting, nappy once visited place face occurring, also is the ideal repair materials.
Experimental results show that product of the present invention has good physicals: the slurry degree of mobilization>300mm that presses ratio of water to material 0.3 mix; Presetting period, 7 hours; Final setting time, 10 hours; 1 day intensity, 8Mpa; 28 days intensity, 30Mpa.On the multiple dusting ground of certain repair in shop, 3000 square metres of construction areas, thickness 5mm,, repairing construction layer and old ground bonding are good, smooth bright and clean, do not have crack, hollowing phenomenon.

Claims (3)

1, a kind of cement-based floor self-leveling mortar is characterized in that: cement-based floor self-leveling mortar is made up of the component of following mass parts, 70~90 parts of silicate cements; 10~30 parts of high-alumina cements; 20~40 parts in flyash; 160~180 parts of quartz sands; 0.5~1.5 part of high efficiency water reducing agent; 0.1~0.5 part of sodium lignosulfonate; 0.05~0.15 part of Vltra tears; 0.5~1 part of rubber powder; 0.005~0.015 part of defoamer.
2, a kind of cement-based floor self-leveling mortar as claimed in claim 1 is characterized in that:
Described quartz sand is the quartzose river sand of clean dry, fineness modulus 0.9~1.7;
Described high efficiency water reducing agent is a kind of naphthalene water reducer;
Described Vltra tears viscosity 40000s;
Described rubber powder is the high molecular polymer rubber powder of cold water solubles.
3, the preparation method of a kind of cement-based floor self-leveling mortar as claimed in claim 1 is characterized in that:
Step 1, get 160~180 parts of the quartz sands of fineness modulus 0.9-1.7, drying, stand-by;
Step 2, get 0.005~0.015 part of 0.5~1.5 part of high efficiency water reducing agent, 0.1~0.5 part of sodium lignosulfonate, 0.05~0.15 part of Vltra tears, 0.5~1 part of rubber powder and defoamer, mix, standby;
Step 3, get 70~90 parts of silicate cements and high-alumina cement is put into the taper dry powder blender for 10~30 parts, start is stirred and was ended in 1~2 minute;
Step 4,20~40 parts of starts of adding flyash continue to stir, and stir 2~3 minutes;
Step 5, the described high efficiency water reducing agent of adding step 2, sodium lignosulfonate, Vltra tears, rubber powder and defoamer, start was stirred 1~2 minute, added the described quartz sand of step 1 at last, stirred to end, and discharging makes finished product.
CN200910065417A 2009-07-13 2009-07-13 Cement-based floor self-leveling mortar and preparation method thereof Pending CN101648798A (en)

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102050600A (en) * 2010-08-25 2011-05-11 潍坊绿城低碳建筑科技有限公司 Infusion slurry for sealing seam of assembly type light-weight energy-saving sandwich external wall panel
CN102603251A (en) * 2012-03-14 2012-07-25 宝钢建筑系统集成有限公司 Binder for binding fireproof boards
CN102850030A (en) * 2012-08-17 2013-01-02 苏州市德莱尔建材科技有限公司 Cement-based self-leveling dry-mixed mortar
CN105439510A (en) * 2015-10-13 2016-03-30 江西贝融循环材料股份有限公司 Environment-friendly high-strength wear-resistant self-leveling mortar
CN105541219A (en) * 2015-12-18 2016-05-04 平顶山市中裕新材料制造有限公司 Self-leveling reflective thermal insulation coating
CN105948604A (en) * 2016-04-28 2016-09-21 吴成继 Method for preparing ground plaster
CN106699040A (en) * 2017-03-05 2017-05-24 江苏华盛节能科技有限公司 Silicon dioxide aerogel mortar and preparation method thereof
CN107010909A (en) * 2017-05-24 2017-08-04 山东英才学院 A kind of Self-leveling II type Polymer cement materials
CN107473677A (en) * 2017-09-22 2017-12-15 上海前引科技有限公司 A kind of antibacterial and mouldproof anion Self-leveling dry powder and mortar and preparation method thereof
CN107663053A (en) * 2017-10-24 2018-02-06 河北晨阳工贸集团有限公司 A kind of soft and graceful soft rock is attached to the construction technology in the decoration of flooring
CN107673705A (en) * 2017-09-27 2018-02-09 江苏蓝圈新材料股份有限公司 A kind of adhesive mortar
CN109265105A (en) * 2018-10-15 2019-01-25 张家界万众新型建筑材料有限公司 A kind of high-performance ground self-leveling dry-mixed mortar and application method
CN109424132A (en) * 2017-06-26 2019-03-05 上海前引科技有限公司 A kind of insect prevention antibacterial anionic indoor decoration design and construction method
CN112645662A (en) * 2021-01-07 2021-04-13 中铁城建集团第一工程有限公司 Carbon oxide nanotube modified cement-based material and preparation method thereof
CN114907056A (en) * 2021-02-07 2022-08-16 广东山众建筑科技有限公司 Cement-based self-leveling material and preparation method thereof
CN115432963A (en) * 2022-08-08 2022-12-06 山东高速建设管理集团有限公司 Prestressed duct grouting material for highway bridge

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102050600A (en) * 2010-08-25 2011-05-11 潍坊绿城低碳建筑科技有限公司 Infusion slurry for sealing seam of assembly type light-weight energy-saving sandwich external wall panel
CN102603251A (en) * 2012-03-14 2012-07-25 宝钢建筑系统集成有限公司 Binder for binding fireproof boards
CN102850030A (en) * 2012-08-17 2013-01-02 苏州市德莱尔建材科技有限公司 Cement-based self-leveling dry-mixed mortar
CN105439510A (en) * 2015-10-13 2016-03-30 江西贝融循环材料股份有限公司 Environment-friendly high-strength wear-resistant self-leveling mortar
CN105541219A (en) * 2015-12-18 2016-05-04 平顶山市中裕新材料制造有限公司 Self-leveling reflective thermal insulation coating
CN105948604A (en) * 2016-04-28 2016-09-21 吴成继 Method for preparing ground plaster
CN106699040A (en) * 2017-03-05 2017-05-24 江苏华盛节能科技有限公司 Silicon dioxide aerogel mortar and preparation method thereof
CN106699040B (en) * 2017-03-05 2019-03-26 新华盛节能科技股份有限公司 A kind of aerosil mortar and preparation method thereof
CN107010909A (en) * 2017-05-24 2017-08-04 山东英才学院 A kind of Self-leveling II type Polymer cement materials
CN109424132A (en) * 2017-06-26 2019-03-05 上海前引科技有限公司 A kind of insect prevention antibacterial anionic indoor decoration design and construction method
CN107473677A (en) * 2017-09-22 2017-12-15 上海前引科技有限公司 A kind of antibacterial and mouldproof anion Self-leveling dry powder and mortar and preparation method thereof
CN107673705A (en) * 2017-09-27 2018-02-09 江苏蓝圈新材料股份有限公司 A kind of adhesive mortar
CN107663053A (en) * 2017-10-24 2018-02-06 河北晨阳工贸集团有限公司 A kind of soft and graceful soft rock is attached to the construction technology in the decoration of flooring
CN107663053B (en) * 2017-10-24 2020-07-31 河北晨阳工贸集团有限公司 Construction process for pasting soft and beautiful soft stone in indoor floor decoration
CN109265105A (en) * 2018-10-15 2019-01-25 张家界万众新型建筑材料有限公司 A kind of high-performance ground self-leveling dry-mixed mortar and application method
CN112645662A (en) * 2021-01-07 2021-04-13 中铁城建集团第一工程有限公司 Carbon oxide nanotube modified cement-based material and preparation method thereof
CN114907056A (en) * 2021-02-07 2022-08-16 广东山众建筑科技有限公司 Cement-based self-leveling material and preparation method thereof
CN115432963A (en) * 2022-08-08 2022-12-06 山东高速建设管理集团有限公司 Prestressed duct grouting material for highway bridge
CN115432963B (en) * 2022-08-08 2023-11-17 山东高速建设管理集团有限公司 Grouting material for prestressed duct of highway bridge

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Application publication date: 20100217