CN101648189B - Washer for conveying parts in turntable stepping mode - Google Patents
Washer for conveying parts in turntable stepping mode Download PDFInfo
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- CN101648189B CN101648189B CN200910062948.9A CN200910062948A CN101648189B CN 101648189 B CN101648189 B CN 101648189B CN 200910062948 A CN200910062948 A CN 200910062948A CN 101648189 B CN101648189 B CN 101648189B
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Abstract
The invention discloses a washer for conveying parts in a turntable stepping mode. A turntable system is arranged in a workshop body and connected with a rotating and driving mechanism through a rotating shaft, all washing steps are finished on the turntable system, thereby the volume of the washer is reduced. The rotating and driving mechanism pushes a swinging arm through a stepped driving device, exact circumferential stepping is realized under the coordination of a positioning bolt mechanism and a stopping bolt mechanism, and the safety and the reliability of the washer are ensured. The whole washing process of the washer is automatically controlled by a program, and sequences of the actions are mutually locked electrically, thereby interferences among the mechanisms are avoided. The invention has high degree of automation, reliable operation, low failure rate and small occupation area.
Description
Technical field
The present invention relates to the cleaning machine of a kind of wash machine, particularly a kind of conveying parts in turntable stepping mode.
Background technology
In modern industry production cleaning, in order to enhance productivity, reduce labor strength, often use the cleaning equipment of automation.Multiple station cleaning machine operating room body adopts " one " font to arrange more at present, and part is carried mostly to adopt chain net belt type to carry or horizontal moving mechanical hand is set at equipment top and carried.Adopt chain net belt type to carry, occupation area of equipment is large; Adopt horizontal moving mechanical hand to carry, device structure is complicated, and manufacturing cost is high, regular maintenance inconvenience.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of cleaning machine of conveying parts in turntable stepping mode, can adopt circumference by cleaning overall process, and occupation area of equipment is little, automaticity is high, reliable, simple to operate, low cost of manufacture, Cleaning of Parts and dry mass are high.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of cleaning machine of conveying parts in turntable stepping mode, comprise operating room's body, body below, operating room is provided with liquid storage cell body, water pump and tank liquor filtration system are connected with liquid storage cell body, body middle part, operating room is provided with rotating table system, rotating table system is connected with rotary drive mechanism by rotating shaft, and body top, operating room is provided with lifting scanning purging system, lifting scanning rinse-system, lifting scanning blow-drying system, drying system and lever gear door mechanism by circumference.
In described rotary drive mechanism, stepping rotating disk is fixedly connected with the rotating shaft of rotating table system, swing arm one end is flexibly connected with stepping rotating disk, the other end and step drive device are hinged, in swing arm with stepping rotating disk on hole opposite position, positioning inserted pin mechanism is installed, hole opposite position on opposite side and stepping rotating disk, is provided with stop bolt mechanism.
In described positioning inserted pin mechanism, latch is connected with drive unit.
In described stop bolt mechanism, frame is fixedly mounted on body top, operating room, and stop latch is connected with stop drive unit through frame.
In described lever gear door mechanism, stainless steel door-plate is connected with lifting driving device, and fairlead is arranged on body top, operating room, and test rod is connected with stainless steel door-plate through fairlead, and test rod is provided with door-plate to level detecting apparatus.
In described lifting scanning purging system, lifting scanning rinse-system and lifting scanning blow-drying system, fairlead is arranged on body top, operating room, and hollow guiding bar is connected with shower through fairlead, and lifting driver is connected with shower.
In described drying system, adopt convection current, vacuum, radiant drying mode.
In liquid storage cell body, be provided with electric heating tube, it is L shaped that electric heating tube becomes.
The cleaning machine of conveying parts in turntable stepping mode provided by the invention, by rotating table system being set in operating room's body, rotating table system is connected with rotary drive mechanism by rotating shaft, and all like this cleaning steps all complete on rotating table system, have reduced equipment volume.Rotary drive mechanism promotes swing arm by step drive device, and under the cooperation of positioning inserted pin mechanism and stop bolt mechanism, has realized accurate circumference stepping, has guaranteed the safe and reliable of equipment.
With lever gear door mechanism, rotating table system equalization in circumference is divided into six stations, comprise that feeding station, lifting scanning washing station, lifting scanning rinsing station, lifting scanning dry up station, Drying station and blanking station, during each station action, lever gear door mechanism falls stainless steel door-plate by the isolation of each station, has avoided between each station affecting because altering liquid, gas blowby cleaning and the drying effect of part.Lever gear door mechanism is provided with monitoring device, and whether the position that can monitor stainless steel door-plate puts in place.
In lifting scanning washing station, external cleaning fluid inlet pipe is transported to shower by cleaning fluid by hollow guiding bar, then by lifting drive, drives shower to move up and down, and realizes scanning and cleans.It is identical that the principle of lifting scanning rinsing station and structure and lifting scan washing station, but external be that rinsing liquid inlet pipe is realized scanning rinsing; It is that gases at high pressure inlet pipe is realized drying up of part that lifting scanning dries up station external.
At Drying station, can adopt as required the drying modes such as convection current, vacuum, radiation, part is carried out to drying, adopt in this example far-infrared directional radiator as thermal source, made the residual water droplet rapid evaporation of piece surface, thereby reached the object of dry part.The far-infrared directional radiator thermal efficiency is high, energy consumption is low, effectively reduces the operation cost of equipment.
In liquid storage cell body, electric heating tube is set, the cleaning fluid in heating tank, the oils spot of the rapid decomposable piece surface of cleaning fluid that temperature is higher.Electric heating tube is installed on the cover plate of liquid storage cell body, and is made into " L " type, like this when changing electric heating tube, can emptying tank liquor, and the consumption of having saved cleaning agent.
The cleaning machine of conveying parts in turntable stepping mode of the present invention, cleans overall process by procedure auto-control, and each sequence of movement interlocks by electric realization, avoids inter-agency and interferes.Automaticity is high, reliable, failure rate is low and floor space little.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is schematic side view of the present invention;
Fig. 2 is schematic top plan view of the present invention;
Fig. 3 is rotary drive mechanism schematic diagram in the present invention.
The specific embodiment
As shown in Figure 1, Figure 2 and Figure 3, a kind of cleaning machine of conveying parts in turntable stepping mode, comprise operating room's body 2, body 2 belows in operating room's are provided with liquid storage cell body 1, water pump and tank liquor filtration system 3 are connected with liquid storage cell body 1, body 2 middle parts in operating room's are provided with rotating table system 8, rotating table system 8 is connected with rotary drive mechanism 9 by rotating shaft, and body 2 tops in operating room's are provided with lifting scanning purging system 4, lifting scanning rinse-system 5, lifting scanning blow-drying system 6, drying system 7 and lever gear door mechanism 10 by circumference.
In described rotary drive mechanism 9, stepping rotating disk 15 is fixedly connected with the rotating shaft of rotating table system 8, swing arm 16 one end are flexibly connected with stepping rotating disk 15, the other end and step drive device 12 are hinged, in swing arm 16 with stepping rotating disk 15 on hole opposite position, positioning inserted pin mechanism 13 is installed, hole opposite position on opposite side and stepping rotating disk 15, is provided with stop bolt mechanism 14.
In described positioning inserted pin mechanism 13, latch 19 is connected with drive unit 18.
In described stop bolt mechanism 14, frame is fixedly mounted on operating room's body 2 tops, and stop latch 21 is connected with stop drive unit 20 through frame.
In described lever gear door mechanism 10, stainless steel door-plate 23 is connected with lifting driving device 22, and fairlead 26 is arranged on operating room's body 2 tops, and test rod 25 is connected with stainless steel door-plate 23 through fairlead 26, and test rod 25 is provided with door-plate to level detecting apparatus 24.
In described lifting scanning purging system 4, lifting scanning rinse-system 5 and lifting scanning blow-drying system 6, fairlead 30 is arranged on operating room's body 2 tops, hollow guiding bar 29 is connected with shower 28 through fairlead 30, and lifting driver 27 is connected with shower 28.
The interior employing convection current of described drying system 7, vacuum, radiant drying mode.
In liquid storage cell body 1, be provided with electric heating tube 11,11 one-tenth of electric heating tubes are L shaped.
Embodiment mono-:
Described drive unit comprises motor, air driven pump and hydraulic pump, has adopted in the present embodiment air driven pump as drive unit.
Part is put into the feeding station of operating room's body 2, the drive unit 18 of programme-control positioning inserted pin mechanism 13 is air driven pump action, by latch 19, stepping rotating disk 15 is connected with swing arm 16, step drive device 12 actions, drive swing arm 16 rotations, promote stepping rotating disk 15 and rotate a station, the drive unit 18 of positioning inserted pin mechanism 13 is retracted, and latch 19 is retracted simultaneously; The stop drive unit 20 of stop bolt mechanism 14 stretches out, by stop latch 21, stepping rotating disk 15 is maintained static, during step drive device 12 backhaul, drive swing arm 16 to get back to original position, thereby can start next operation cycle, realize six stepping rotations between station and carry.
Lifting driving device 22 actions in lever gear door mechanism 10, stainless steel door-plate 23 moves downwards, test rod 25 in fairlead 26 is operation downwards thereupon, test rod 25 is provided with door-plate to level detecting apparatus 24, at stainless steel door-plate 23, drop to behind precalculated position, door-plate sends signal to level detecting apparatus 24, and lifting driving device 22 stops action, now between each station by stainless steel door-plate 23 isolation, avoided between each station affecting because altering liquid, gas blowby cleaning and the drying effect of part.Lever gear door mechanism 10 is divided into six stations by rotating table system equalization in circumference.
In liquid storage cell body 1, be provided with water pump and tank liquor filtration system 3, can be used for filtering used cleaning fluid, and pressurize to cleaning fluid, so that spray irrigation, in liquid storage cell body 1, be provided with electric heating tube 11, heating tank cleaning liquid inside, the spot of the rapid decomposable piece surface of cleaning fluid that temperature is higher.Electric heating tube 11 is installed on the cover plate of liquid storage cell body 1, and is made into " L " type, like this when changing electric heating tube, can emptying tank liquor, and the consumption of having saved cleaning agent.
Part enters lifting scanning washing station, hollow guiding bar 29 in lifting scanning purging system 4 is connected with cleaning fluid inlet pipe, cleaning fluid enters shower 28 from hollow guiding bar 29, lifting drive 27 actions, shower 28 and hollow guiding bar 29 pump, and the outer surface of part is sprayed to scanning and clean.Tank liquor after cleaning flows back in reservoir 1 after filtering.
After cleaning completes, cleaning fluid stop supplies, lever gear door mechanism 10 rises, and rotary drive mechanism 9 drives rotating table system 8 rotating parts to next station,
Lifting scanning rinsing station and lifting scanning dry up the structure of lifting scanning rinse-system 5 in station and lifting scanning blow-drying system 6 and operating principle and lifting, and to scan purging system 4 identical, what lifting that different is scanning rinse-system 5 connected is rinsing liquid inlet pipe, realizes the lifting scanning rinsing to piece surface; Lifting scanning blow-drying system 6 is connected with pressure-air inlet pipe, utilizes pressure-air to dry up piece surface.
Part enters Drying station, at Drying station, can adopt as required the drying modes such as convection current, vacuum, radiation, part is carried out to drying, drying system 7 has adopted far-infrared directional radiator as thermal source in this example, make the residual water droplet rapid evaporation of piece surface, make the residual water droplet rapid evaporation of piece surface, thereby reach the object of dry part.The far-infrared directional radiator thermal efficiency is high, energy consumption is low, effectively reduces the operation cost of equipment.
Clean complete part and enter blanking station, complete cleaning process.
On three exterior panels of operating room's body 2, be provided with the convenient access door 17 of opening, by sense switch, control, after access door 17 is opened, complete machine quits work automatically; After access door 17 closures, complete machine is resumed work automatically.Guaranteed maintainer's safety.Feeding, discharge station is in the same side, and operating personnel can complete operation of feeding and discharging simultaneously, have saved human resources.
The cleaning machine of conveying parts in turntable stepping mode of the present invention, cleans overall process and adopts procedure auto-control, and each sequence of movement interlocks by electric realization, avoids inter-agency and interferes.Automaticity is high, reliable, failure rate is low and floor space little.
Claims (4)
1. the cleaning machine of a conveying parts in turntable stepping mode, comprise operating room's body (2), operating room's body (2) below is provided with liquid storage cell body (1), water pump and tank liquor filtration system (3) are connected with liquid storage cell body (1), it is characterized in that: operating room's body (2) middle part is provided with rotating table system (8), rotating table system (8) is connected with rotary drive mechanism (9) by rotating shaft, operating room's body (2) top is provided with lifting scanning purging system (4) by circumference, lifting scanning rinse-system (5), lifting scanning blow-drying system (6), drying system (7) and lever gear door mechanism (10),
In described rotary drive mechanism (9), stepping rotating disk (15) is fixedly connected with the rotating shaft of rotating table system (8), swing arm (16) one end is flexibly connected with stepping rotating disk (15), the other end and step drive device (12) are hinged, the hole opposite position of swing arm (16) above and on stepping rotating disk (15), positioning inserted pin mechanism (13) is installed, hole opposite position on opposite side and stepping rotating disk (15), is provided with stop bolt mechanism (14);
In described positioning inserted pin mechanism (13), for the latch (19) that stepping rotating disk (15) is connected with swing arm (16), be connected with drive unit (18);
In described stop bolt mechanism (14), frame is fixedly mounted on operating room's body (2) top, for the fixed stop latch of stepping rotating disk (15) (21) is connected with stop drive unit (20) through frame;
Described step drive device (12) and drive unit (18) and stop drive unit (20) are air driven pump;
In described lever gear door mechanism (10), stainless steel door-plate (23) is connected with lifting driving device (22), fairlead (26) is arranged on operating room's body (2) top, test rod (25) is connected with stainless steel door-plate (23) through fairlead (26), and test rod (25) is provided with door-plate to level detecting apparatus (24).
2. the cleaning machine of conveying parts in turntable stepping mode according to claim 1, it is characterized in that: in described lifting scanning purging system (4), lifting scanning rinse-system (5) and lifting scanning blow-drying system (6), fairlead (30) is arranged on operating room's body (2) top, hollow guiding bar (29) is connected with shower (28) through fairlead (30), and lifting driver (27) is connected with shower (28).
3. the cleaning machine of conveying parts in turntable stepping mode according to claim 1, is characterized in that: in described drying system (7), adopt convection current, vacuum, radiant drying mode.
4. the cleaning machine of conveying parts in turntable stepping mode according to claim 1, is characterized in that: in liquid storage cell body (1), be provided with electric heating tube (11), electric heating tube (11) becomes L shaped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910062948.9A CN101648189B (en) | 2009-07-02 | 2009-07-02 | Washer for conveying parts in turntable stepping mode |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910062948.9A CN101648189B (en) | 2009-07-02 | 2009-07-02 | Washer for conveying parts in turntable stepping mode |
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| Publication Number | Publication Date |
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| CN101648189A CN101648189A (en) | 2010-02-17 |
| CN101648189B true CN101648189B (en) | 2014-09-17 |
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| CN200910062948.9A Active CN101648189B (en) | 2009-07-02 | 2009-07-02 | Washer for conveying parts in turntable stepping mode |
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| CN101648189A (en) | 2010-02-17 |
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