CN101574811A - Dicing and shredding machine - Google Patents
Dicing and shredding machine Download PDFInfo
- Publication number
- CN101574811A CN101574811A CNA2008100477049A CN200810047704A CN101574811A CN 101574811 A CN101574811 A CN 101574811A CN A2008100477049 A CNA2008100477049 A CN A2008100477049A CN 200810047704 A CN200810047704 A CN 200810047704A CN 101574811 A CN101574811 A CN 101574811A
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- piston
- cutter
- cutter axis
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Abstract
The invention relates to a dicing and shredding machine which is mainly used for dicing and shredding stem-type agricultural and sideline products such as radishes, potatoes, and the like. Materials go into a piston sleeve form a feeding hole, a crank link mechanism speed reducer drives a piston to push the materials into a shred device to cut into threads, and then a blade disc speed reducer drives a blade disc to rotate to cut the threads to blocks to complete cutting of the materials. The dicing and shredding machine has simple structure, high productivity of 2-4t/h and no consumption of materials, can realize the purpose that one machine has multiple uses by taking off a blade disc assembly.
Description
Affiliated technical field
The present invention relates to the device of the dicing of a kind of agricultural product (as: radish, potato etc.), chopping.
Background technology
At present, known dicer is made up of food slicer, dise knife group, lengthy motion picture hobboing cutter, power section.Material is put into food slicer, enter the dise knife group after by food slicer material being cut into slices and material is cut into silk enters the lengthy motion picture hobboing cutter again silk is cut into fourth.But this machine production capacity low (100-300kg/h), the cost of labor height is not suitable for factory's industrialization and produces.
Summary of the invention
In order to overcome the deficiency of present dicer, the invention provides a kind of high production capacity (2t/h-4t/h), the material no consumption is diced, the chopping dual-purpose integrated machine.
The technical solution adopted for the present invention to solve the technical problems is: the piston pressing materials is cut into silk by yarn cutter with material, again the combination of being cut into fourth by the rotation of cutterhead assembly.This machine is made up of frame, head panel assembly, piston bush, toggle, yarn cutter, blade tray assembly, blade tray reductor drive system and crank connecting link reductor drive system etc.Panel assembly is welded on the frame, it is fastening with nut that the cutterhead assembly is installed in the front end of cutter axis. and two pistons in the toggle are put into respectively in two piston cylinders, jack shaft bearing in the toggle is installed on the jack shaft bearing fixed mount of piston bush back, yarn cutter is placed in the yarn cutter support holes, reductor in the crank axle reductor drive system is installed on the frame, crankshaft gear wheel is installed in the middle of crank axle, reductor in the blade tray reductor drive system is installed on the frame, the gear of the other end is installed in the rear end of cutter axis, feed hopper is installed in the top of piston bush, square hole in the feed hopper aligns with charging aperture on the piston bush, front shroud is installed on the panel, hood is installed on the frame, and stiffener is welded on frame and the panel.Material enters piston bush by charging aperture, and the toggle reductor drives piston and material is pushed yarn cutter is cut into silk, drives the blade tray rotation by the blade tray reductor again and silk is cut into fourth finishes cutting to material.
The invention has the beneficial effects as follows: this machine is simple in structure, high production capacity (2t-4t/h), and the material no consumption only need take off the purpose that the cutterhead total performance can realize a tractor serves several purposes.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is gantry configuration figure.
Fig. 2 is panel structure figure.
Fig. 3 is a cutter axis overcoat structural map.
Fig. 4 is a cover structural map in the cutter axis.
Fig. 5 is the piston bush structural map.
Fig. 6 is the panel assembly structural map.
Fig. 7 is a blade tray assembly structural map.
Fig. 8 is a net sheet structural map.
Fig. 9 is a net sheet assembly structural map.
Figure 10 is a net sheet retainer structural map.
Figure 11 is the yarn cutter structural map.
Figure 12 is the toggle structural map.
Figure 13 is the feed hopper structural map.
Figure 14 is the front shroud structural map.
Figure 15 is hood structure figure.
Figure 16 is a dicing and shredding machine assembly structural map.
Figure 17 is a dicing and shredding machine external form structural map.
Among Fig. 1 1. frames.
2. is panels among Fig. 2, has one 3. centre bores and 4. liang of square holes above, and the cutter axis overcoat 3. is installed in the centre bore, and 4. square hole is a filament mouth.
Be 5. cutter axis overcoats among Fig. 3, two 6. set screw holes are arranged above, set screw is used for fixing cover in 7. cutter axis, adjusts the gap of 20. cutterhead assemblies and 2. panels simultaneously.
Among Fig. 4 cover in 7. cutter axis, each one 8. dead eye of interior cover two, 15. cutter axis bearings are installed in the inside.
Be 10. piston bush among Fig. 5,10. piston bush is two square tubes, and the top is two 11. square charging apertures, and front end has two U types, 12. yarn cutter supporting mouth, and the centre is square 13. piston cylinders, and the rear portion is 14. jack shaft bearing fixed mounts.
Among Fig. 6 16. panel assemblies, 16. panel assembly is welded on 1. frames, 5. the cutter axis overcoat is welded in panel 3. circular holes, 7. cover is installed in the 5. cutter axis overcoats in the cutter axis, fixed by the fixed screw in the 6. cutter axis overcoat fixed screw holes, 7. cover can be regulated front and back in the cutter axis, in 15. cutter axis bearings are installed in and overlap in 7. cutter axis, 9. cutter axis is installed in the 15. cutter axis bearings, and 10. the 4. square filament mouths that align on 2. panels of 13 piston cylinders of piston bush are welded on 2. panels.
20 is cutterhead assemblies among Fig. 7,20. the cutterhead assembly is by 17. blade tray, 18. blade circle and 19. long blade are formed, 17. blade tray is a circular cone, there is a conical bore centre, the circular hole that outer rim has a circle to arrange by equal portions, there is certain angle on circular hole and cone plane, each circular hole two ends is consistent with angle between circular hole and the cone plane mill flat.18. the blade circle is a torus, the annulus inner ring has the consistent circular hole by the arrangement of equal portions and angle with blade tray of a circle, the two ends of circular hole are consistent with the plane of 17 blade tray outer rim circular holes mill flat.19. long blade is the rectangle thin slice, a circular hole is respectively opened at two ends, the long limit of thin slice has one side to grind single cutting edge of a knife or a sword edge of a knife, and the distance between the circular hole when blade two circular hole distance and 17. blade tray and 18. blade circles are concentric on 17. blade tray outer rim circular holes and the 18. blade circles is consistent.19. long blade is connected the circular hole on 17 blade tray and the 18. blade circles by equal portions each a slice of aliging, fastening with screw.
It among Fig. 8 the net sheet, the net sheet is 21. just two kinds of net sheet and anti-22. net sheets, 21. just net sheet and anti-22. net sheets all are sword cutting edge of a knife or a sword cutting edge of a knife or a sword mouth, and length is consistent with width, 21. are just opening the osculum of a row and net sheet consistency of thickness on net sheet and the anti-22. net sheets by length and width requirements of material cutting.
Be 23. net sheet assemblies among Fig. 9,23. net sheet assemblies be by two rows 21. just net sheet and anti-22. net sheets intersect and constitute, length is greater than 4. panel filament mouths, two ends, the 23. net sheet assembly edge of a knife back side can be put down on the plane that leans against 4. panel filament mouths.
Among Figure 10 24. net sheet assembly retainers, 24. net sheet assembly retainer endoporus is consistent with net sheet assembly outside, outer rim is consistent with the endoporus of piston bush U-shaped 12. wire vent device supporting mouth, 24. it is consistent with 24. net sheet assembly retainer outer rims that the one side of net sheet assembly retainer is welded with a slice outside, internal orifice and the consistent thin slice of 14. panel filament mouths, 24. the one side of net sheet assembly retainer is welded with one handle, conveniently cleans and change 23. net sheet assemblies.
Be 25. yarn cutters among Figure 11,25. yarn cutters are made up of 23. net sheet assemblies and 24. net sheet assembly retainers, and 23. net sheet assemblies are placed in the 24. net sheet assembly retainers, and knife-edge is facing to the web direction on the 24. net sheet assembly retainers.
Be 26. toggles among Figure 12,26. toggles are by 27. pistons, 28. piston shelfs, and 29. piston pins, 30. connecting rods, 31. connecting-rods bearing, 32. crank connecting link pins, 33. crank discs, 34. jack shaft bearings, 35. crank axles, 40. crankshaft gear wheel are formed.27. piston is contained on 24. piston shelfs, 29. piston pin is contained in the piston pin hole of 28. piston shelfs, 31. the connecting-rod bearing is contained in the dead eye on 30. connecting rods, each one at two, 30. one of connecting rod is contained on 29. piston pins, the other end is contained on the 32. crank connecting link pins, and 32. crank connecting link pins are contained in the pin-and-hole of 33. crank discs, 33. another axis hole of crank disc is contained on 35. crank axles, each cover of two.40. crankshaft gear wheel is contained in the center of 35. crank axles.27. piston is a square body, wide high consistent with the internal diameter of 13. piston cylinders, there is the silk hole consistent with 28. piston shelfs at the rear, can be connected with 28. piston shelfs, 28. have on the flat board of piston shelf and the consistent circular hole in piston silk hole, available screw fixed piston, the circular hole consistent with 29. piston pin external diameters arranged on the riser, can be installed in the circular hole 29. piston is cut, 29. the external diameter of piston pin is consistent with the piston pin hole on 31. connecting-rod bearing internal diameters and 28. piston shelfs, 30. two of connecting rod has and the consistent circular hole of 31. connecting-rod bearing external diameters, one 31. connecting-rod bearing is respectively installed at two, and 31. connecting-rods bearing are needle bearing.32. crank disc is a circular flat board, have two circular holes above, the centre distance in two holes is half of 27. piston strokes, the diameter of one of them circular hole is consistent with 29. piston pin external diameters, the diameter of another circular hole is consistent with the external diameter at 34. crank disc axle two, 33. the front end of crank disc pitman shaft has a threaded rod, available plain washer and clamp nut are fixed, prevent 30. connecting rod slippages, the rear end has a step to prevent that 33. crank disc pitman shafts from coming off, 34. the crank disc axle is a cylinder d-axis, a dowel hole is milled in the center of axle, and two is spent milling a keyway by 180.
Be 35. feed hoppers among Figure 13, the below of 35. feed hoppers have two with 10 piston bush on the consistent square hole of 11. charging apertures.
Be 36. front shrouds among Figure 14, one side 36. front shrouds be welded with loose-leaf, the another side of loose-leaf is welded on the panel, the profile of 36. front shrouds is consistent with 2. panel outer rims, can prevent that material from spattering outward after 36. front shrouds are shut.
Be 37. hoods among Figure 15,37 hoods are installed on 1. frames, play attractive in appearance and the security protection effect.
Be 43. dicing and shredding machine assemblies among Figure 16,43. dicing and shredding machine assemblies are made up of 1. frames, 16. panel assemblies, 26. toggles, 20. cutterhead assemblies, 25. yarn cutters, 39. crank axle reductor transmission systems, 41. blade tray reductor transmission systems, 35. feed hoppers, 36. front shrouds, 37. hoods, 38. stiffeners.
Among Figure 17 44. dicing and shredding machine profiles.
The specific embodiment
In Figure 32, be dicing and shredding machine overall structure figure, panel assembly is welded on the frame, it is fastening with nut that the cutterhead assembly is installed in the front end of cutter axis. and two pistons in the toggle are put into respectively in two piston cylinders, jack shaft bearing in the toggle is installed on the jack shaft bearing fixed mount of piston bush back, yarn cutter is placed in the yarn cutter support holes, reductor in the crank axle reductor drive system is installed on the frame, crankshaft gear wheel is installed in the middle of crank axle, reductor in the blade tray reductor drive system is installed on the frame, the gear of the other end is installed in the rear end of cutter axis, feed hopper is installed in the top of piston bush, and the square hole in the feed hopper aligns with charging aperture on the piston bush, and front shroud is installed on the panel, hood is installed on the frame, and stiffener is welded on frame and the panel.The rotation of crank axle reductor transmission system drives toggle and rotates, piston is moved back and forth in piston cylinder, material enters in the piston cylinder by charging aperture from feed hopper, piston advances forward extrudes yarn cutter with material material is cut into silk, blade tray reductor transmission system drives the rotation of cutterhead assembly material is cut into silk simultaneously, finishes dicing to material.When being removed, just finished the cutterhead assembly chopping process to material.
Claims (4)
1. dicing and shredding machine. constitute by frame, panel assembly, toggle, yarn cutter, blade tray assembly, blade tray reductor drive system and crank connecting link reductor drive system, it is characterized in that: utilize the piston pressing materials material to be cut into silk, again the combination of being cut into fourth by the rotation of cutterhead assembly by yarn cutter; Panel assembly is welded on the frame, it is fastening with nut that the cutterhead assembly is installed in the front end of cutter axis. and two pistons in the toggle are put into two piston cylinders respectively, jack shaft bearing in the toggle is installed on the jack shaft bearing fixed mount of piston bush back, yarn cutter is placed in the yarn cutter support holes, reductor in the crank axle reductor drive system is installed on the frame, crankshaft gear wheel is installed in the middle of crank axle, reductor in the blade tray reductor drive system is installed on the frame, the gear of the other end is installed in the rear end of cutter axis, feed hopper is installed in the top of piston bush, square hole in the feed hopper aligns with charging aperture on the piston bush, front shroud is installed on the panel, hood is installed on the frame, and stiffener is welded on frame and the panel.
2. according to claims 1 described a kind of dicing and shredding machine, it is characterized in that: the net sheet assembly that described yarn cutter is made up of positive and negative net sheet and the combination of net sheet assembly retainer.
3. according to claims 1 described a kind of dicing and shredding machine, it is characterized in that: the cutterhead assembly is by blade tray, the combination of blade circle and blade.
4. according to claims 1 described a kind of dicing and shredding machine, it is characterized in that: described panel assembly is that the cutter axis overcoat is welded in the panel circular hole, cover is installed in the cutter axis overcoat in the cutter axis, fix by the fixed screw in the cutter axis overcoat fixed screw holes, cover can be regulated front and back in the cutter axis, in the cutter axis bearing was installed in and overlaps in the cutter axis, cutter axis was installed in the cutter axis bearing, and the square filament mouth on the piston cylinder align panel of piston bush is welded on the panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100477049A CN101574811A (en) | 2008-05-07 | 2008-05-07 | Dicing and shredding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100477049A CN101574811A (en) | 2008-05-07 | 2008-05-07 | Dicing and shredding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101574811A true CN101574811A (en) | 2009-11-11 |
Family
ID=41269946
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008100477049A Pending CN101574811A (en) | 2008-05-07 | 2008-05-07 | Dicing and shredding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101574811A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105851111A (en) * | 2015-12-09 | 2016-08-17 | 张浩宇 | Noodle cutter |
-
2008
- 2008-05-07 CN CNA2008100477049A patent/CN101574811A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105851111A (en) * | 2015-12-09 | 2016-08-17 | 张浩宇 | Noodle cutter |
| CN105851111B (en) * | 2015-12-09 | 2018-06-19 | 张浩宇 | A kind of noodle cutter |
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| PB01 | Publication | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20091111 |