CN105917842B - It is a kind of that broken head cutter device is prevented based on the sugarcane for having support to cut - Google Patents
It is a kind of that broken head cutter device is prevented based on the sugarcane for having support to cut Download PDFInfo
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- CN105917842B CN105917842B CN201610519813.0A CN201610519813A CN105917842B CN 105917842 B CN105917842 B CN 105917842B CN 201610519813 A CN201610519813 A CN 201610519813A CN 105917842 B CN105917842 B CN 105917842B
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- cutter
- upper tool
- tool pan
- cylinder
- cut
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D34/00—Mowers; Mowing apparatus of harvesters
- A01D34/01—Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus
- A01D34/412—Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters
- A01D34/63—Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis
- A01D34/73—Cutting apparatus
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D45/00—Harvesting of standing crops
- A01D45/10—Harvesting of standing crops of sugar cane
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Harvesting Machines For Specific Crops (AREA)
Abstract
The invention belongs to belong to agricultural machinery technological field, in particular to a kind of that broken head cutter device, including hydraulic motor (1), cutter shaft (2), connection cylinder (12), upper tool pan (5), lower cutterhead (8) and blade (6) are prevented based on the sugarcane for having support to cut;Cutter shaft (2) is placed in connection cylinder (12), and hydraulic motor (1) is connect with cutter shaft (2);Cutter shaft (2) is equipped with cutter shaft bevel gear (3), it connects and is equipped with circular hole (22) inside cylinder (12), gear shaft (11) and bearing (10) cooperation are placed in the circular hole (22), revolute is formed with cylinder (12) are connect, gear shaft (11) engages to form gear pair with cutter shaft (2);Blade (6) includes cutter (61) and bottom knife (62), and cutter (61) is fixedly connected with upper tool pan (5);Bottom knife (62) is fixedly connected with lower cutterhead (8);Upper tool pan (5) and gear shaft (11) engagement form gear pair.
Description
Technical field
It is the invention belongs to belong to agricultural machinery technological field, in particular to a kind of to be cut based on the anti-broken head of the sugarcane for thering is support to cut
Cut device.
Background technique
China is that sugarcane production big country of the world and world's second largest sugar country of consumption, sugarcane are important industrial crops.?
China, No.1 Central File " production of emphasized development sugar material ", but sugarcane entire mechanization are the important of development China's sugar material production
Bottleneck.During the entire mechanization of sugarcane production, harvest is most important link, but the harvesting sugarcane in current China is also
Mainly manually complete.The main reason is that perennial root head breaking rate height caused by China's sugarcane mechanization harvest (root stubble splitting,
Tearing etc. cut quality problem) and the problems such as serious of uprooting seriously affected the yield of second year and aggravated the danger of pest and disease damage
Evil.
Harvesting sugarcane technology is always to limit the key technology of China's sugarcane production entire mechanization.Cutter is sugarcane again
The critical component of harvester, the quality of cutter cuts performance seriously affect sugarcane cut quality, coming year germination percentage, influence to gather in
The performance and its popularization and application of machine.Therefore, develop it is a kind of efficiently, head breaking rate is low and the cutter for the phenomenon that avoids uprooting has very
Important realistic meaning.Currently, sugar-cane cutting machine mostly uses traditional sugarcane disc cutter both at home and abroad, although research work
Persons have done many theoretical research and experimental study to it, constantly move to it, structural parameters optimize, but in reality
There are still cutting, the rate of broken sugarcane is high, cutting loss is larger, uproots the problems such as serious in work.Study carefully the main reason is that existing sweet
Sugarcane disc cutter is all based on greatly without support cutting theory, and cutting is realized by the inertia of sugarcane.In cutting process, sugarcane
Very big bending and stretcher strain occurs, to cause the splitting of root stubble, tearing and phenomenon of uprooting.And becomes and cut without support
To there is support cutting to can increase bending resistance of the stalk in cutting process, reducing bending and stretching, to improve cutting efficiency
And quality.Reduction Leifsonia head breaking rate, promotion mechanization will thus be received based on the sugarcane cutter device for thering is support to cut
Obtain and push sugarcane production entire mechanization to play important impetus.
Summary of the invention
The purpose of the present invention is to provide a kind of based on the anti-broken head cutter device of the sugarcane for having support to cut, and is cutting through
Cheng Zhong makes sugarcane obtain certain bending resistance, reduces bending and stretches, and is conducive to improve cutting efficiency and reduce sugarcane to break head
Rate;Speed needed for cutting is low, and power is small;The adjusting of rectangular blade cutting angle, structure letter are realized by bolt hole and the cooperation of arc slot
It is single, it is easy to implement;Rectangular blade design meets the requirement for having support cutting two gap blades control, while using after the abrasion of one end
It can also be cut after the other end, be effectively utilized material.
The purpose of the present invention is what is be achieved through the following technical solutions:
It is a kind of that broken head cutter device is prevented based on the sugarcane for having support to cut comprising hydraulic motor 1, cutter shaft 2, connection cylinder
12, upper tool pan 5, lower cutterhead 8 and blade 6;
Cutter shaft 2 is placed in connection cylinder 12, and hydraulic motor 1 is installed on 12 top of connection cylinder, hydraulic motor 1 and cutter shaft 2
Connection;
Cutter shaft 2 is equipped with cutter shaft bevel gear 3, connects and is equipped with circular hole 22 inside cylinder 12, and gear shaft 11 and bearing 10 cooperate
It is placed in the circular hole 22, forms revolute with cylinder 12 is connect, the knife of gear shaft bevel gears and cutter shaft 2 on gear shaft 11
The engagement of shaft bevel gears 3 forms gear pair;
Lower cutterhead 8 is fixedly connected on 2 lower end of cutter shaft, and 9 inner ring of thrust bearing and lower cutterhead 8 are interference fitted, outside thrust bearing 9
Circle is interference fitted with upper tool pan 5;
Upper tool pan 5 includes upper cylinder 17 and upper disk 18, and upper cylinder 17 and upper disk 18 are affixed, are arranged at the top of upper cylinder 17
There is upper tool pan bevel gear 16, the outer rim of upper tool pan 5 is radially equipped with two groups of upper tool pan bolts hole 13 and upper tool pan arc slot 15;
Lower cutterhead 8 includes lower cylinder 20 and lower disc 19, and lower cylinder 20 and lower disc 19 are affixed, the outer rim edge of lower cutterhead 8
It is radially provided with two groups and cuts valve snail keyhole 26 and lower cutterhead arc slot 27;
Blade 6 includes cutter 61 and bottom knife 62, is provided with multiple cutter bolts hole 24, cutter 61 on cutter 61
On two neighboring cutter bolt hole 24 and upper tool pan bolt hole 13, the upper tool pan arc slot 15 of upper tool pan 5 be bolted
Connection;Multiple bottom knife bolts hole 28 are provided on bottom knife 62, the two neighboring bottom knife bolt hole 28 on bottom knife 62 is under
Cutterhead 8 cut valve snail keyhole 26, lower cutterhead arc slot 27 is bolted to connection;
The upper tool pan bevel gear 16 of upper tool pan 5 and the gear shaft bevel gears engaging of gear shaft 11 are at gear pair.
It further include connection cylinder transverse slat 21, cylinder 12 is affixed with connecting, and connects and is symmetrically distributed with two on cylinder transverse slat 21
A transverse slat connecting hole 23.
The output shaft axis of hydraulic motor 1, cutter shaft 2 axis, connect center line, upper tool pan 5, the lower cutterhead 8 of cylinder 12
Centre of gyration line be overlapped.
Connect the center line of cylinder 12 and the vertical and intersectant centerline of its internal circular hole 22.
Cutter shaft bevel gear 3 on cutter shaft 2 is identical with 16 number of teeth of upper tool pan bevel gear of upper tool pan 5, modulus.
Spacing is X, 0 < X≤0.5mm between the bottom knife 62 on cutter 61 and lower cutterhead 8 on upper tool pan 5.
The center of circle of upper tool pan arc slot 15 and the center of circle of corresponding upper tool pan bolt hole 13 are overlapped, and upper tool pan arc slot 15
Center radius of curvature is equal to the distance between two neighboring cutter bolt hole 24 of cutter 61;The center of circle of lower cutterhead arc slot 27 and
The corresponding center of circle for cutting valve snail keyhole 26 is overlapped, and lower 27 center radius of curvature of cutterhead arc slot is adjacent equal to bottom knife 62
The distance between two bottom knife bolts hole 28;The distance between adjacent bolt hole 24 is adjacent on bottom knife 62 on cutter 61
The distance between bolt hole 28 is equal.
Blade 6 is rectangular blade.
The beneficial effects of the present invention are:
(1) upper tool pan, lower cutterhead do the opposite coaxial reverse movement of the revolving speed same direction when cutter device works, cutter from
Sugarcane is cut in the left and right sides, and that realizes sugarcane has support to cut, and sugarcane is made to obtain certain bending resistance, reduces bending and draws
It stretches, be conducive to improve cutting efficiency and reduce the rate of broken sugarcane;
(2) compared with without support cutting, speed needed for which cuts is low, and power is small;
(3) present apparatus realizes the adjusting of rectangular blade cutting angle by bolt hole and the cooperation of arc slot, and structure is simple, convenient for real
It is existing;
(4) rectangular blade design meets the requirement for having support cutting two gap blades control, while using after the abrasion of one end
It can also be cut after the other end, be effectively utilized material.
The present invention is applied on sugar-cane cutting machine, advantageously reduces head breaking rate, avoids uproot phenomenon and sugarcane harvesting
The popularization and application of machine.
Detailed description of the invention
Fig. 1 is that the present invention is based on the anti-broken head cutter device schematic perspective views of the sugarcane for having support to cut;
Fig. 2 is that the present invention is based on the anti-broken head cutter devices of the sugarcane for having support to cut to decompose main view;
Fig. 3 is the top view of upper tool pan 5 of the present invention;
Fig. 4 is the schematic diagram and partial sectional view of upper tool pan 5 of the present invention;
Fig. 5 is the top view of the lower cutterhead 8 of the present invention;
Fig. 6 is the schematic diagram and partial sectional view of the lower cutterhead 8 of the present invention;
Fig. 7 is the partial sectional view of present invention connection cylinder 12;
Fig. 8 a is the structural schematic diagram of cutter 61 of the present invention;
Fig. 8 b is the structural schematic diagram of the cutter bolt hole 24 on cutter 61 of the present invention;
Fig. 9 a is the structural schematic diagram of bottom knife 62 of the present invention;
Fig. 9 b is the structural schematic diagram of the bottom knife bolt hole 28 on bottom knife 62 of the present invention.
Appended drawing reference:
1 hydraulic motor, 2 cutter shaft, 3 cutter shaft bevel gear
4 nut, 5 upper tool pan, 6 blade
The lower cutterhead of 61 cutter, 62 bottom knife 8
9 thrust bearing, 10 bearing, 11 gear shaft
12 connection 13 upper tool pan bolt hole of cylinder, 14 upper tool pan bolts
Cylinder on 15 upper tool pan arc slot, 16 upper tool pan bevel gear 17
The lower cylinder of 19 lower disc 20 of disk on 18
21 connection 22 circular hole of cylinder transverse slat, 23 transverse slat connecting holes
24 cutter bolts hole 25 cut valve snail bolt 26 and cut valve snail keyhole
27 lower 28 bottom knife bolts hole of cutterhead arc slot
Specific embodiment
Specific structure and the course of work of the invention are described below in conjunction with drawings and examples.
As shown in Figure 1 and Figure 2, based on the anti-broken head cutter device of sugarcane for thering is support to cut, including hydraulic motor 1, cutter shaft 2,
Connect cylinder 12, upper tool pan 5, lower cutterhead 8, blade 6 and connection cylinder transverse slat 21.
Cutter shaft 2 is placed in connection cylinder 12, and hydraulic motor 1 is installed on 12 top of connection cylinder, hydraulic motor 1 and cutter shaft 2
Connection, connection cylinder transverse slat 21 with to connect cylinder 12 affixed.
As shown in Fig. 2, Fig. 7, cutter shaft 2 is equipped with cutter shaft bevel gear 3, connects and is equipped with circular hole 22, gear shaft inside cylinder 12
11 are placed in the circular hole 22 with the cooperation of bearing 10, form revolute with cylinder 12 is connect.Gear axial cone on gear shaft 11
Gear engages to form gear pair with the cutter shaft bevel gear 3 of cutter shaft 2.Cutter shaft 2 rotates clockwise the band moving gear (from top)
Axis 11 rotates counterclockwise (from left sides).Lower cutterhead 8 is fixedly connected on 2 lower end of cutter shaft, 9 inner ring of thrust bearing by nut 4
It is interference fitted with lower cutterhead 8,9 outer ring of thrust bearing and upper tool pan 5 are interference fitted.
As shown in Figure 3, Figure 4, upper tool pan 5 includes upper cylinder 17 and upper disk 18, and upper cylinder 17 and upper disk 18 pass through upper
Cutterhead bolt 14 connects, and is provided with upper tool pan bevel gear 16 at the top of upper cylinder 17, the outer rim of upper tool pan 5 is radially equipped on two groups
Cutterhead bolt hole 13 and upper tool pan arc slot 15.
As shown in Figure 5, Figure 6, lower cutterhead 8 includes lower cylinder 20 and lower disc 19, under lower cylinder 20 and lower disc 19 pass through
Cutterhead bolt 25 connects, and the outer rim of lower cutterhead 8 is radially equipped with two groups and cuts valve snail keyhole 26 and lower cutterhead arc slot 27.
As shown in Fig. 8 a, Fig. 8 b, Fig. 9 a, Fig. 9 b, blade 6 includes cutter 61 and bottom knife 62, is provided on cutter 61
Multiple cutter bolts hole 24, the upper tool pan bolt hole of two neighboring cutter bolt hole 24 and upper tool pan 5 on cutter 61
13, upper tool pan arc slot 15 is bolted to connection.Similarly, it is provided with multiple bottom knife bolts hole 28 on bottom knife 62, cuts
Two neighboring bottom knife bolt hole 28 and lower cutterhead 8 on piece 62 cut valve snail keyhole 26, lower cutterhead arc slot 27 passes through bolt
It is fixedly connected.
Blade 6 is preferably rectangular blade.
The upper tool pan bevel gear 16 of upper tool pan 5 and the gear shaft bevel gears engaging of gear shaft 11 are at gear pair, gear shaft
11 rotate counterclockwise drives upper tool pan 5 to rotate counterclockwise (from top).
It connects symmetrical there are two transverse slat connecting hole 23 on cylinder transverse slat 21, can be connect by bolt with rack and can be with
The height adjustment and angular adjustment of rack realization cutter device.
During 1 output shaft axis of hydraulic motor, 2 axis of cutter shaft, connection 12 center line of cylinder, upper tool pan 5, lower cutterhead 8 turn round
Heart line is overlapped, connection 12 center line of cylinder and its internal 22 vertical and intersectant centerline of circular hole.Cutter shaft bevel gear 3 on cutter shaft 2
It is identical with 16 number of teeth of upper tool pan bevel gear of upper tool pan 5, modulus.The bottom knife on cutter 61 and lower cutterhead 8 on upper tool pan 5
Spacing is X, 0 < X≤0.5mm between 62.The center of circle in the center of circle of upper tool pan arc slot 15 and corresponding upper tool pan bolt hole 13
It is overlapped, and 15 center radius of curvature of upper tool pan arc slot is equal to the distance between two neighboring cutter bolt hole 24 of cutter 61.
The center of circle of lower cutterhead arc slot 27 and the corresponding center of circle for cutting valve snail keyhole 26 are overlapped, and lower 27 center camber line of cutterhead arc slot
Radius is equal to the distance between two neighboring bottom knife bolt hole 28 of bottom knife 62.Adjacent cutter bolt hole 24 on cutter 61
The distance between the distance between bottom knife bolt hole 28 adjacent on bottom knife 62 it is equal.
It is anti-based on the sugarcane for thering is support to cut when broken head cutter device operation anti-the present invention is based on the sugarcane for thering is support to cut
Broken head cutter device realizes that height and angular adjustment, hydraulic motor 1 drive fixation with 2 rotary motion of movable arbor with rack
Lower cutterhead 8 in 2 lower end of cutter shaft rotates.The cutter shaft bevel gear 3 of cutter shaft 2 and the engagement of gear shaft 11, gear shaft 11 and upper tool pan 5
Upper tool pan bevel gear 16 engages, and realizes the coaxial reverse that upper tool pan 5 plays the 8 revolving speed same direction of cutterhead opposite relatively, makes cutter
61, bottom knife 62 cuts sugarcane from the left and right sides, and two blades provide support each other for cutting sugarcane, to realize cane stalk
Stalk has support to cut;By adjusting bolt in the position of arc slot, the cutting angle of blade cutting sugarcane is adjusted, corresponding work is met
It is required;After the abrasion of rectangular blade working end, the replaceable other end is cut.
The various embodiments described above are merely to illustrate the present invention, wherein the structure of each component, connection type etc. are all can be
Variation, all equivalents and improvement carried out based on the technical solution of the present invention should not be discharged in guarantor of the invention
It protects except range.
Claims (7)
1. a kind of based on the anti-broken head cutter device of the sugarcane for thering is support to cut, it is characterised in that:It includes hydraulic motor (1), knife
Axis (2), connection cylinder (12), upper tool pan (5), lower cutterhead (8) and blade (6);
Cutter shaft (2) be placed in connection cylinder (12) in, hydraulic motor (1) be installed on connection cylinder (12) at the top of, hydraulic motor (1) with
Cutter shaft (2) connection;
Cutter shaft (2) is equipped with cutter shaft bevel gear (3), and circular hole (22), gear shaft (11) and bearing are equipped with inside connection cylinder (12)
(10) cooperation is placed in the circular hole (22), forms revolute with cylinder (12) are connect, the gear axial cone on gear shaft (11)
Gear engages to form gear pair with the cutter shaft bevel gear (3) of cutter shaft (2);
Lower cutterhead (8) is fixedly connected on cutter shaft (2) lower end, and thrust bearing (9) inner ring and lower cutterhead (8) are interference fitted, thrust axis
It holds (9) outer ring and upper tool pan (5) is interference fitted;
Upper tool pan (5) includes upper cylinder (17) and upper disk (18), and upper cylinder (17) and upper disk (18) are affixed, upper cylinder (17)
Top is provided with upper tool pan bevel gear (16), and the outer rim of upper tool pan (5) is radially equipped with two groups of upper tool pan bolts hole (13) and upper
Cutterhead arc slot (15);
Lower cutterhead (8) includes lower cylinder (20) and lower disc (19), and lower cylinder (20) and lower disc (19) are affixed, lower cutterhead (8)
Outer rim be radially equipped with two groups and cut valve snail keyhole (26) and lower cutterhead arc slot (27);
Blade (6) includes cutter (61) and bottom knife (62), and multiple cutter bolts hole (24) are provided on cutter (61), on
Upper tool pan bolt hole (13), the upper tool pan arc slot of two neighboring cutter bolt hole (24) and upper tool pan (5) on blade (61)
(15) it is bolted to connection;Multiple bottom knife bolts hole (28) are provided on bottom knife (62), it is adjacent on bottom knife (62)
Two bottom knife bolts hole (28) and lower cutterhead (8) cut valve snail keyhole (26), lower cutterhead arc slot (27) is bolted
Connection;
The upper tool pan bevel gear (16) of upper tool pan (5) and the gear shaft bevel gears engaging of gear shaft (11) are at gear pair;
The output shaft axis of hydraulic motor (1), cutter shaft (2) axis, connect cylinder (12) center line, upper tool pan (5), cut
The centre of gyration line of disk (8) is overlapped.
2. according to claim 1 based on the anti-broken head cutter device of the sugarcane for thering is support to cut, it is characterised in that:
It further include connection cylinder transverse slat (21), cylinder (12) is affixed with connecting, and is symmetrically distributed in connection cylinder transverse slat (21)
Two transverse slat connecting holes (23).
3. according to claim 1 based on the anti-broken head cutter device of the sugarcane for thering is support to cut, it is characterised in that:
Connect the center line of cylinder (12) and the vertical and intersectant centerline of its internal circular hole (22).
4. according to claim 1 based on the anti-broken head cutter device of the sugarcane for thering is support to cut, it is characterised in that:
Cutter shaft bevel gear (3) on cutter shaft (2) is identical with upper tool pan bevel gear (16) number of teeth of upper tool pan (5), modulus.
5. according to claim 1 based on the anti-broken head cutter device of the sugarcane for thering is support to cut, it is characterised in that:
Spacing is X, 0 < X≤0.5mm between the bottom knife (62) on cutter (61) and lower cutterhead (8) on upper tool pan (5).
6. according to claim 1 based on the anti-broken head cutter device of the sugarcane for thering is support to cut, it is characterised in that:
The center of circle of upper tool pan arc slot (15) and the center of circle of corresponding upper tool pan bolt hole (13) are overlapped, and upper tool pan arc slot
(15) center radius of curvature is equal to the distance between cutter (61) two neighboring cutter bolt hole (24);Lower cutterhead arc slot
(27) the center of circle and the corresponding center of circle for cutting valve snail keyhole (26) is overlapped, and lower cutterhead arc slot (27) center radius of curvature
Equal to the distance between two neighboring bottom knife bolt hole (28) of bottom knife (62);On cutter (61) adjacent bolt hole (24) it
Between distance it is equal with the distance between adjacent bolt hole (28) on bottom knife (62).
7. according to claim 1 based on the anti-broken head cutter device of the sugarcane for thering is support to cut, it is characterised in that:
Blade (6) is rectangular blade.
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CN201610519813.0A CN105917842B (en) | 2016-07-04 | 2016-07-04 | It is a kind of that broken head cutter device is prevented based on the sugarcane for having support to cut |
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CN201610519813.0A CN105917842B (en) | 2016-07-04 | 2016-07-04 | It is a kind of that broken head cutter device is prevented based on the sugarcane for having support to cut |
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CN105917842A CN105917842A (en) | 2016-09-07 |
CN105917842B true CN105917842B (en) | 2018-11-16 |
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Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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EP3360405B1 (en) * | 2017-02-08 | 2021-04-14 | Andreas Stihl AG & Co. KG | Cutting head for a motor strimmer |
CN107912138B (en) * | 2017-12-27 | 2020-01-10 | 中国农业大学 | Sugarcane cutter with supporting device |
CN107950172A (en) * | 2018-01-11 | 2018-04-24 | 山东农业大学 | A kind of bidirectional rotation cutterhead shear |
CN111201893A (en) * | 2020-01-19 | 2020-05-29 | 陕西科技大学 | Portable cherry picking device |
CN111890583A (en) * | 2020-08-06 | 2020-11-06 | 王青 | Shearing equipment for chip manufacturing |
CN113661830A (en) * | 2021-09-14 | 2021-11-19 | 中国农业大学 | Tip cutting device of sugarcane harvester |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2741341Y (en) * | 2004-04-08 | 2005-11-23 | 广西大学 | Sugar cane cutter of small sugar cane harvesting cutter |
JP2007060960A (en) * | 2005-08-30 | 2007-03-15 | Atex Co Ltd | Blade device of grass cutter |
CN100584190C (en) * | 2008-06-03 | 2010-01-27 | 卢志乐 | Cutting device for sugar cane harvester |
CN105075514A (en) * | 2014-05-05 | 2015-11-25 | 桂林航天工业学院 | Sugarcane cutting device capable of eliminating breakage of cut sugarcane |
CN205794088U (en) * | 2016-07-04 | 2016-12-14 | 中国农业大学 | A kind of based on there being the anti-broken head cutter sweep of the Caulis Sacchari sinensis supporting cutting |
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