CN101549344A - Cleaning wiping cloth with geometrical shape stability and manufacturing method and application thereof - Google Patents
Cleaning wiping cloth with geometrical shape stability and manufacturing method and application thereof Download PDFInfo
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- CN101549344A CN101549344A CNA2008100235586A CN200810023558A CN101549344A CN 101549344 A CN101549344 A CN 101549344A CN A2008100235586 A CNA2008100235586 A CN A2008100235586A CN 200810023558 A CN200810023558 A CN 200810023558A CN 101549344 A CN101549344 A CN 101549344A
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Abstract
The invention discloses a cleaning wiping cloth with geometrical shape stability and a manufacturing method and the application thereof. A cleaning mask of the cleaning wiping cloth has an organizational structure with convex-concave effect and is formed from fine filaments with the filament number of 0.01-1.0 dtex, and a supporting mask has an organizational structure with high density and is formed from filaments with the filament number of 1-10 dtex; the cleaning wiping cloth is difficult to extend and deform under the action of traction in the using process no matter being a knitted fabric or a woven fabric and has excellent geometrical shape stability. The manufacturing method of the cleaning wiping cloth comprises the following steps: raw material yarn selection and organizational design, fabric manufacture (weaving or knitting), hot water treatment, fiber opening treatment, heat setting, and the like; obtained cleaning wiping cloth is processed to a wind-shaped cleaning wiping belt which is arranged on automatic cleaning wiping equipment and can automatically clean mechanical parts following the transmission of the wind-shaped cleaning wiping belt, and the wind-shaped cleaning wiping belt is indirectly repeatedly used so as to prevent secondary pollution.
Description
Technical field:
The present invention relates to a kind of textile, specifically be meant a kind of clean wiping cloth and manufacture method and purposes with geometrical shape stability.
Background technology:
Along with development of science and technology, semiconductor, LCDs, precision instrument, electronic product, industries such as pharmacy are more and more higher to the requirement of clean environment, develop to the high mechanization direction simultaneously.For the operations such as mechanical part assembling under some clean environments, generally need machine oil that in advance each parts is adhered to and the dust that is stained with etc. to wipe, to guarantee the cleaning of parts.In the past, the operator often adopts the method for manual wiping, not only efficient is low and also cleaning wiping cloth on the greasy dirt be infected with cause the secondary pollution of mechanical part in use easily.Lifting along with mechanization degree, the manual cleaning process of mechanical part is also by automatic improving, for this reason, can directly traditional clean wiping cloth be processed into the wiper cord of web-like, be installed on the automated cleaning wiping equipment, along with the transmission of wiper cord can automated cleaning machinery parts, and wiper cord directly do not reuse, and avoided the generation of secondary pollution.
The cleaning wiping cloth that some are traditional, though some are also arranged is woven fabric or the knitted fabrics that adopt thin dawn long fibre to make, to obtain good wiping effect, avoided cleaning wiping cloth in the wiping process simultaneously and bits because of what friction caused between the cleaning piece, but after being processed into the wiper cord of web-like, be installed in when using on the automated cleaning wiping equipment, often because the geometrical shape stability of cleaning wiping cloth is poor, cross-direction shrinkage is very big when causing the wiper cord longitudinal stretching easily under the inertia force effect of wiping equipment transmission, finally influences the wiping effect of mechanical part.
Summary of the invention:
The object of the present invention is to provide and a kind ofly do not send out that dirt, wiping effect are good, clean wiping cloth and the manufacture method and the purposes of geometrical shape stability.
Technical solution of the present invention is:
A kind of clean wiping cloth of geometrical shape stability is characterized in that: be made up of cleaning face and supporting surface; Wherein the cleaning face is the institutional framework with concave-convex effect, and is to be that the fine denier filament of 0.01～1.0dtex constitutes by filament number, and supporting surface is to have highdensity institutional framework, and is to be that the long filament of 1～10dtex constitutes by filament number.
Described fine denier filament can be polyester or the polyamide filaments that directly forms after the spinning, or the fabric of making by the road, back handle to form fine denier filament composite fibre (example is to contain the fabric of island-in-sea type of easy stripping component or cut the PFY that fabric that fine type polyester complex fiber makes forms after by the alkali decrement treatment, or cutting fine type washs/fabric that chinlon composite fiber is made rub by physics or chemical treatment after separate polyester filament and the chinlon filament that forms).
In order to obtain good wiping effect, the filament number that requires fine denier filament but is not less than 0.01dtex below 1.0dtex.There is the shortcoming of undercapacity in filament number less than the fine denier filament of 0.01dtex, and easily fibrous fracture causes cleaning wiping cloth itself to send out dirt in wiping process.
In order to obtain good geometrical shape stability, it is below the 10dtex that the long filament of formation supporting surface is selected filament number for use, but is not less than the long fibre of 1dtex.The occasion of filament number more than 10dtex, resulting cleaning wiping cloth feel is too hard, the cleaning effect that does not have in wiping process.Simultaneously, do not need to use filament number to be the fine denier filament below the 1dtex because supporting surface does not need to be used for the effect of clean wiping.
A kind of clean wiping cloth of geometrical shape stability, its cleaning face is designed to have the institutional framework of concave-convex effect, and its supporting surface is designed to have highdensity institutional framework, and the coverage coefficient of supporting surface is more than 80%.For woven fabric, the cleaning face with concave-convex effect can adopt various variation ternary institutional frameworks, for example small jacquard, honeycomb etc.; Highdensity supporting surface can adopt plain weave, or twill etc. is woven into backed cloth.
For warp-knitted fabric or weft-knitted fabric, the cleaning face with concave-convex effect can adopt the volume fabric texture of eyed structure; Highdensity supporting surface can be realized by control coil length.
When the clean wiping cloth of derived geometrical dimensionally stable is knitted fabric, use the JIS L10188.14.2 of Japanese Industrial Standards (percentage elongation when deciding loading), when cleaning wiping cloth is woven fabric, use the JIS L10968.14.1B of Japanese Industrial Standards method (deciding loading method percentage elongation), the percentage elongation that records fabric is less than 5%.Promptly when reality is used, the geometry variation that wiper cord can width shrink because being subjected to tractive generation elongated lengthwise guarantees can be accessed sufficient clean wiping by the surface of cleaning piece.
A kind of manufacture method of clean wiping cloth of geometrical shape stability is characterized in that: comprise the following steps: successively
(1) selecting filament number is that the fine denier filament of 0.01～1.0dtex and long filament that filament number is 1～10dtex are raw material, the cleaning face adopts the institutional framework with concave-convex effect, supporting surface adopts has highdensity institutional framework, makes grey cloth on knitting equipment or weaving equipment;
(2) the gained grey cloth is carried out hot water treatment and/or chemical treatment.The temperature of described hot water treatment is controlled at 60～140 ℃, and the time of hot water treatment is controlled at 10～180min; Described chemical treatment comprises acid treatment and/or alkali treatment.
When described fine denier filament is when selecting fine-denier polyester long filament that direct fabrics obtain or thin denier polyamide long filament for use, grey cloth only can be carried out hot water treatment.
When described fine denier filament is when selecting the fabric of island-in-sea type that contains easy stripping component for use or cutting fine type polyester complex fiber, through must carrying out the processing of alkali decrement after the hot water treatment again, obtain the fine-denier polyester long filament after will polyester complex fiber handling at grey cloth.
When described fine denier filament be select for use cut fine type and wash/during chinlon composite fiber, through after the hot water treatment, also must rub or chemical process by physics at grey cloth, with wash/chinlon composite fiber handles the back and separates the polyester filament and the chinlon filament at thin dawn that obtains the thin dawn.
When described fine denier filament is when selecting composite yarn for use, be fine denier filament and another kind of fibrous composite yarn, then fine denier filament has 0%～5% percent thermal shrinkage, and another kind of fiber has 5～50% big percent thermal shrinkage, therefore grey cloth is after the process hot water treatment, it is long poor that the another kind of fiber that fine denier filament that shrinkage factor is low and percent thermal shrinkage are big can form 5%～30% yarn, and grow a kind of be fine denier filament, and be positioned at the cleaning face of cleaning wiping cloth.Certainly, if fine denier filament adopts is when containing the island of easy stripping component or cutting fine type composite fibre, must carry out the alkali decrement treatment.
(3) with the physics fiber opening method fabric is opened fine the processing, make it fluffy.
Described physics is opened fine the processing, can be to be undertaken by the mode that strong water impact, high pressure draught impact or physics are rubbed, and makes it fluffy.
(4) thermal finalization makes finished product.The temperature of described thermal finalization is controlled at 150～200 ℃; The time of thermal finalization is 30～150sec.
A kind of purposes of clean wiping cloth of geometrical shape stability is characterized in that, clean wiping cloth is processed into the clean wiping band of web-like, is applied on the automated cleaning wiping equipment.
Because clean wiping generally all carries out in the toilet, in order to guarantee that clean wiping cloth itself can not pollute environment for use, usually resulting clean wiping cloth need be carried out peace and quiet washing, then according to the width of being determined the clean wiping band by the specification of wiping article, clean wiping cloth cut into the width that needs and coil into the clean wiping band of web-like, be applied on the automated cleaning wiping equipment.The clean wiping face is used for the wiping article, and supporting surface is used for guaranteeing that the geometry of wiper cord is indeformable.
Resulting clean wiping cloth of the present invention and web-like wiper cord are because the fine denier filament on wiping surface top layer can be brought into play excellent clean wiping effect, even liquid greasy dirt, solvent or water etc. also can easily be removed.The irregular institutional framework of clean wiping mask can provide the spaces of sheltering evil people and countenance evil practices more simultaneously.As highdensity supporting surface, the geometrical shape stability of cleaning wiping cloth and wiper cord excellence is provided, when on automatic cleaning equipment, using,, also can guarantee to be obtained sufficient clean wiping by the wiping article even under the traction action of length direction.
Clean wiping cloth of the present invention and clean wiping band can be widely used in the clean wiping of the precise part, glassware etc. of semiconductor fab, laboratory, electron trade, optical instrument manufacturing, LCD liquid crystal display etc.
The invention will be further described below in conjunction with accompanying drawing embodiment:
Accompanying drawing is the fabric organization chart of the embodiment of the invention 1.
The specific embodiment:
Embodiment 1:
Warp thread is selected 84T-144-DTY fine-denier polyester long filament for use, weft yarn selects for use the 84T-24-FDY PFY as raw material, the cleaning face is designed to have the small jacquard tissue of concave-convex effect, and supporting surface is designed to have highdensity plain weave construction, and concrete organization chart is referring to apposition 1.Utilize air-jet loom weave grey cloth.After the physics that above-mentioned grey cloth is carried out the hot water treatment of 60～120 ℃ * 30～120min and strong water impact was opened fine the processing, the thermal finalization of carrying out 160 ℃ * 120sec got the finished product cleaning wiping cloth.The supporting surface coverage coefficient of gained cleaning wiping cloth is 90%, and according to the JIS L1096 8.14.1B of Japanese Industrial Standards method (deciding loading method percentage elongation), records through the broadwise percentage elongation all less than 5%, promptly makes the geometrical shape stability clean wiping cloth.
Cut into the web-like wiper cord after above-mentioned cleaning wiping cloth cleaned washing, be installed on the automated cleaning wiping equipment, can in the toilet, be used for automatic wiping mechanical part etc.
Embodiment 2:
Select following PE yarn and institutional framework, utilize tricot warp knitting machine to weave and make the grey cloth that mask cdm has concave-convex effect;
| The sley bar number | Yarn | Tissue |
| GB1 | 56T-72-FDY＜directly spin fine denier filament 〉 | 1-0/2-3/4-5/3-2// |
| GB2 | 56T-72-FDY | 4-5/3-2/1-0/2-3// |
| GB3 | 84T-36-FDY＜long filament 〉 | 1-0/1-2// |
The type of tricot machine is HKS3 (130inch; E32 or E36, E40); In order to obtain highdensity supporting surface, the vertical close 18～22cpc that is controlled at of braiding.
Above-mentioned grey cloth is carried out after physics that the hot water treatment of 60～130 ℃ * 30～120min and high pressure draught impact opens fine the processing, and the thermal finalization of carrying out 190 ℃ * 45sec makes the finished product cleaning wiping cloth.Its cleaning face is soft and have a concaveconvex structure that mesh forms; The supporting surface coil is closely arranged, and has high density, and it is not yielding that assurance volume thing has few extension.The supporting surface coverage coefficient of gained cleaning wiping cloth is 85%, and according to the JIS L1018 8.14.2 of Japanese Industrial Standards (percentage elongation when deciding loading), records the transverse and longitudinal percentage elongation all less than 5%, promptly makes the geometrical shape stability clean wiping cloth.
Cut into the web-like wiper cord after above-mentioned cleaning wiping cloth cleaned washing, be installed on the automated cleaning wiping equipment, can in the toilet, be used for automatic wiping mechanical part etc.
Embodiment 3:
Select following PE yarn and institutional framework, utilize weft machine to weave and make grey cloth.
The type of weft machine is that (34inch, 28G), the mask cdm of gained grey cloth has the concave-convex effect of eyelet stitch, supporting surface to have higher density to two-sided large circle machine.
After above-mentioned grey cloth carried out 60～140 ℃ * 20～120min hot water treatment, carry out the chemical treatment processing of alkali decrement again, reduction rate is controlled at about 35%, makes the island composite fibre fully take off the sea and obtains the fine-denier polyester long filament.And then carry out physics by strong water impact effect and open fine handle and 180 ℃ * 60sec thermal finalization makes the finished product cleaning wiping cloth.The supporting surface coverage coefficient of gained cleaning wiping cloth is 85%, and according to the JIS L1018 8.14.2 of Japanese Industrial Standards (percentage elongation when deciding loading), records the transverse and longitudinal percentage elongation all less than 5%, promptly makes the geometrical shape stability clean wiping cloth.
Cut into the web-like wiper cord after above-mentioned cleaning wiping cloth cleaned washing, be installed on the automated cleaning wiping equipment, can in the toilet, be used for automatic wiping mechanical part etc.
Embodiment 4:
Warp thread select for use 110T-36-wash/brocade cuts fine composite DTY as fine denier filament, weft yarn selects for use the 84T-36-FDY PFY as raw material, the cleaning face is designed to have the honeycomb weave structure of concave-convex effect, and supporting surface is designed to the high density plain weave, utilizes water-jet loom to make grey cloth.
After above-mentioned grey cloth carried out 60～130 ℃ * 30～150min hot water treatment, carry out again alkali treatment chemical process and physics rub handle make wash/bright and beautiful composite yarn fully is divided into fine-denier polyester long filament and thin denier polyamide long filament, all the other are with example 1.
Embodiment 5:
Selecting polyamide yarn for use is raw material, comprise polyamide yarn specification all the other all with embodiment 1.
Embodiment 6:
Selecting polyamide yarn for use is raw material, comprise polyamide yarn specification all the other all with embodiment 2.
Claims (8)
1, a kind of clean wiping cloth of geometrical shape stability is characterized in that: be made up of cleaning face and supporting surface; Wherein the cleaning face is the institutional framework with concave-convex effect, and is to be that the fine denier filament of 0.01～1.0dtex constitutes by filament number, and supporting surface is to have highdensity institutional framework, and is to be that the long filament of 1～10dtex constitutes by filament number.
2, the clean wiping cloth of a kind of geometrical shape stability according to claim 1, it is characterized in that: described fine denier filament is polyester or the polyamide filaments that directly forms after the spinning, or the fabric of making is handled the composite fibre that forms fine denier filament by the road, back.
3, the clean wiping cloth of a kind of geometrical shape stability according to claim 2 is characterized in that: described composite fibre is to contain the fabric of island-in-sea type of easy stripping component or cut fine type polyester complex fiber, or cuts fine type and wash/chinlon composite fiber.
4, the clean wiping cloth of a kind of geometrical shape stability according to claim 1, it is characterized in that: the cleaning face is designed to have the institutional framework of concave-convex effect, and cleaning wiping cloth adopts the ternary tissue that changes during for woven fabric, and cleaning wiping cloth is employing eyelet stitch during for knitted fabric.
5, the clean wiping cloth of a kind of geometrical shape stability according to claim 1 is characterized in that: the coverage coefficient of supporting surface is more than 80%.
6, the clean wiping cloth of a kind of geometrical shape stability according to claim 1, it is characterized in that: when cleaning wiping cloth is knitted fabric, use the JIS L1018 8.14.2 of Japanese Industrial Standards (percentage elongation when deciding loading), when cleaning wiping cloth is woven fabric, use the JIS L10968.14.1B of Japanese Industrial Standards method (deciding loading method percentage elongation), the percentage elongation that records fabric is less than 5%.
7, a kind of manufacture method of clean wiping cloth of geometrical shape stability is characterized in that: comprise the following steps: successively
(1) selecting filament number is that the fine denier filament of 0.01～1.0dtex and long filament that filament number is 1～10dtex are raw material, the cleaning face adopts the institutional framework with concave-convex effect, supporting surface adopts has highdensity institutional framework, makes grey cloth on knitting equipment or weaving equipment;
(2) the gained grey cloth is carried out hot water treatment and/or chemical treatment;
(3) with the physics fiber opening method fabric is opened fine the processing, make it fluffy.
(4) thermal finalization makes finished product.
8, a kind of purposes of clean wiping cloth of geometrical shape stability is characterized in that, clean wiping cloth is processed into the clean wiping band of web-like, is applied on the automated cleaning wiping equipment.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2008100235586A CN101549344B (en) | 2008-04-01 | 2008-04-01 | Cleaning wiping cloth with geometrical shape stability and manufacturing method and application thereof |
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| CN2008100235586A CN101549344B (en) | 2008-04-01 | 2008-04-01 | Cleaning wiping cloth with geometrical shape stability and manufacturing method and application thereof |
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| CN101549344A true CN101549344A (en) | 2009-10-07 |
| CN101549344B CN101549344B (en) | 2012-11-07 |
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