CN202273031U - Dustless wiping cloth with high water absorptivity - Google Patents
Dustless wiping cloth with high water absorptivity Download PDFInfo
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- CN202273031U CN202273031U CN2011203965817U CN201120396581U CN202273031U CN 202273031 U CN202273031 U CN 202273031U CN 2011203965817 U CN2011203965817 U CN 2011203965817U CN 201120396581 U CN201120396581 U CN 201120396581U CN 202273031 U CN202273031 U CN 202273031U
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Abstract
The utility model discloses dustless wiping cloth with high water absorptivity, which is formed by interweaving warp and weft. The dustless wiping cloth is formed by respectively and circularly arranging square inward-concave structure circulation units interwoven from warp and weft along the warp direction and weft direction, wherein at least one of warp and weft is yarn composed of ultrafine fiber filament; and in one structure circulation unit, the warp and the weft are respectively and sequentially upward arranged in a step shape from the lowest point of the center, and the floating lengths of the adjacent warp and the adjacent weft in the step are sequentially increased, thus the concave-convex patterns, which are alternately stacked from low to high and have high four sides and low middle, are formed. Aiming at the defects that the knitted dustless cloth has greater unit gram weight and higher cost, the woven dustless cloth has low water absorptivity and low water absorption rate, and water mark is easy to be left during wiping in the prior art, the utility model provides dustless wiping cloth, which has soft touch feeling, good wiping effect and high water absorptivity and can be used in dustless rooms with higher cleanliness requirements.
Description
Technical field
The utility model belongs to textile technology field, relates to a kind of dust-free cleaning cloth, relates in particular to a kind of high-hydroscopicity dust-free cleaning cloth.
Background technology
Dust-free cleaning cloth (abbreviation non-dust cloth) commonly used in the market is divided into knitting non-dust cloth and woven non-dust cloth, and knitting non-dust cloth wiping effect is good, and the market share is big, but knitting non-dust cloth unit grammes per square metre is bigger, and cost is higher.And woven non-dust cloth institutional framework is comparatively single, roughly is divided into three kinds: plain weave, twill and random line tissue.The non-dust cloth water absorption of these three kinds of institutional frameworks is few and rate of water absorption is low, during wiping, stays washmarking easily.In the Chinese patent of number of patent application 200610161443.4 " a kind of superfine fibre dust-free wiping cloth and manufacturing approach thereof "; Having at least a kind of in the warp thread that is adopted, the weft yarn is two kinds of fibrous compound silks; It is long poor that these two kinds of fibers have yarn; Long is superfine fibre, is positioned at the surface of non-dust cloth, and the institutional framework of non-dust cloth is twill or satin weave.The non-dust cloth of this patent is grey cloth to be carried out hot water treatment, physics open the finished product that makes after fine the processing.The more common woven dust-free cleaning cloth soaking effect of this non-dust cloth is good; But this non-dust cloth is because institutional framework selects for use is twill or satin weave; Denser between these the two kinds fabric yarns that are made into of tissue and the yarn, hole is few, and wiping effect and water absorbing capacity still do not reach requirement.
The utility model content
The technical problem that the utility model will solve is; Bigger to knitting non-dust cloth unit grammes per square metre in the prior art; Higher, the woven non-dust cloth water absorption of cost is few and rate of water absorption is low; Wiping stays the defective of washmarking easily, provides that a kind of grammes per square metre is little, soft, wiping effect is good, has the high-hydroscopicity dust-free cleaning cloth that high-hydroscopicity can and can be used for senior dust free room.
The utility model solves the technical scheme that its technical problem adopted: a kind of high-hydroscopicity dust-free cleaning cloth is to be formed along warp-wise and broadwise cycle arrangement respectively by the cycling element of organizing that said warp thread and weft yarn are woven into square indent; Said warp thread, weft yarn have a kind of yarn for superfine fibre long filament composition at least; Organize in the cycling element at one; Said warp thread and weft yarn are respectively from the stepped arrangement that makes progress successively of the minimum point at center; And the floating length of the consecutive warp on the ladder, adjacent weft increases successively, forms the low ridge design between accumulation, four limit senior middle schools that interlaces from low to high.
In the described high-hydroscopicity dust-free cleaning cloth, the said cycling element of organizing is a symmetrical structure, the adjacent said shared warp thread of cycling element or weft yarn organized.
In the described high-hydroscopicity dust-free cleaning cloth, it is 8-10 that the said warp thread of organizing cycling element is organized period, and it is 8-10 that weft yarn is organized period.
In the described high-hydroscopicity dust-free cleaning cloth, the period of organizing of said warp thread and weft yarn is 8.
In the described high-hydroscopicity dust-free cleaning cloth, said superfine fibre long filament is a polyamide composite filaments.
In the described high-hydroscopicity dust-free cleaning cloth; Described polyamide composite filaments is for opening the fine compound silk that splits into 16 superfine fibre monofilament of handling through the alkali decrement; Half is a dacron ultrafine fiber in 16 superfine fibre monofilament; Second half is the polyamide fibre superfine fibre, and the fineness of said superfine fibre is the 0.1-0.2 dawn.
In the described high-hydroscopicity dust-free cleaning cloth, said warp thread is or/and the fineness of weft yarn is 75D-100D, and every warp thread or weft yarn are made up of the polyamide composite filaments of 36-48 root.
The dust-free cleaning cloth of the utility model is that the cycling element of organizing by square indent forms along warp-wise and broadwise cycle arrangement; Each organizes in the middle of the cycling element recessed four limits protruding, and the floating length of the warp thread of stepped arrangement and weft yarn increases successively, owing to institutional framework is loose than plain weave; Be that arrangement is more open between the yarn; The specific area of fabric is big, and the space is more, and suction and wiping effect are good and soft.
The utility model adopts the superfine fibre long filament as yarn, is made into the high-hydroscopicity dust-free cleaning cloth according to the protruding institutional framework cycle arrangement in recessed four limits, centre.Greatly bring into play the water absorbing properties advantage of this particular tissues structural advantages and superfine fibre, adopted special organization structure and superfine fibre to cooperatively interact, further improved the water absorbing properties of dust-free cleaning cloth.Wherein superfine fibre is because fibre fineness is little, capillary wicking effect is good, has improved rate of water absorption; Simultaneously; The superfine fibre specific area is big, and water absorption increases, and water absorbing properties is strong than general fibre; The protruding crumbly texture's structure in recessed four limits can provide bigger specific area to dust-free cleaning cloth just in the middle of being made into again, more helps its capillary wicking effect of superfine fibre performance.So the water absorption of the non-dust cloth of the utility model heightens, rate of water absorption is faster.It is poor to have overcome existing non-dust cloth water absorbing properties, stays the defective of washmarking after the wiping.
The non-dust cloth powder amount that the utility model selects for use the polyamide composite filaments long filament to be made into is low.Soft, wiping effect is good.
Description of drawings
Fig. 1 is 8 natural pattern graphoid for the utility model embodiment organizes period;
Fig. 2 is the drafting plan of the utility model embodiment 1;
Fig. 3 is the reed draft of the utility model embodiment 1;
Fig. 4 is that the period of the utility model embodiment 1 is 8 organization chart;
Fig. 5 is the pegging plan of the utility model embodiment 1;
Fig. 6 is 10 natural pattern graphoid for the period of organizing of the utility model embodiment 2;
Fig. 7 is that the period of the utility model embodiment 2 is 10 organization chart;
Fig. 8 is that the period of the utility model embodiment 2 is 10 drafting plan;
Fig. 9 is that the period of the utility model embodiment 2 is 10 reed draft;
Figure 10 is that the period of the utility model embodiment 2 is 10 pegging plan.
The specific embodiment
The yarn (yarn specification 75D/36F) that comparative example's 1 usefulness ordinary polyester long filament is formed, (72/cm*36 of density root/cm), the grey cloth that is made into is after kiering to be made into plain weave; With the woven cloth cutting behind the stentering forming; 100 grades of dust free rooms clean, and vacuum packaging obtains non-dust cloth 1.
The yarn (yarn specification 75D/36F) that comparative example's 2 usefulness ordinary polyester long filaments are formed; Become ridge design tissue (72/cm*36 of density root/cm) knit low between four limit senior middle schools; The grey cloth that is made into is after kiering, and with the woven cloth cutting behind the stentering forming, 100 grades of dust free rooms clean; Vacuum packaging obtains non-dust cloth 2.
The yarn (FDY75D/36F*16P) that comparative example's 3 usefulness polyamide composite filaments are formed, (72/cm*36 of density root/cm) is with the grey cloth that weaves kiering in alkali lye to be made into plain weave.Bath raio: 1: 30, alkali concn: 8-12g/L, refining agent were APES (OP-10): 1-2g/L, water temperature 90-95 degree, processing time: 130-150min.After opening fibre, individual thread splits into 16 rhizoids in the polyamide composite filaments, and half is a dacron ultrafine fiber, and half is the polyamide fibre superfine fibre, and fibre fineness is at the 0.1-0.2 dawn.With the woven cloth cutting behind the stentering forming, 100 grades of dust free rooms clean then, and vacuum packaging obtains non-dust cloth 3.
A kind of high-hydroscopicity dust-free cleaning cloth is to be formed along warp-wise and broadwise cycle arrangement respectively by the cycling element of organizing that said warp thread and weft yarn are woven into square indent; Organize in the cycling element at one, said warp thread and weft yarn be respectively from the stepped arrangement that makes progress successively of the minimum point at center, and the consecutive warp on the ladder, adjacent weft are floating longly increases successively; Form the low ridge design between accumulation, four limit senior middle schools that interlaces from low to high.
On the said ladder between the consecutive warp, have less between the adjacent weft and overlap.Each organizes described warp thread, weft yarn in the cycling element to have a kind of yarn for superfine fibre long filament composition at least.The selection of superfine fibre long filament is not limit, so long as superfine fibre and be long fine get final product has so both kept the high-hydroscopicity ability of superfine fibre, long fibre is difficult for falling dirt again, can be used for dust free room.The yarn that all preferred polyamide composite filaments of the warp thread of present embodiment and weft yarn is formed; Specification is FDY75D/36F*16P (fineness that is yarn is 75D, and an one thread is made up of 36 compound silks, and every rhizoid splits into 16 superfine fibre monofilament after opening fibre); The terylene composition accounts for 75%, and polyamide fibre accounts for 25%.The institutional framework density that is made into is 72/cm*36 root/cm.Described polyamide composite filaments is the superfine fibre that rule is being arranged terylene and two kinds of components of polyamide fibre in the monofilament, is made into fabric after the chemical bases decrement is opened fine treatment process, and every compound silk all splits into 16 superfine fibre monofilament.
As shown in Figure 1ly be four to organize cycling element structure organization period be 8 natural pattern graphoid that as shown in Figure 4 is that period is 8 organization chart.Wherein 1,2,3,4,5,6,7,8,9 represent one group of warp thread; One group of weft yarn of 1 ', 2 ', 3 ', 4 ', 5 ', 6 ', 7 ', 8 ', 9 ' expression; Warp thread 5 is a minimum point, the warp thread 4,3,2,1 on warp thread 5 both sides and 6,7,8,9 stepped successively from low to high arrangements respectively.Likewise, weft yarn 5 ', 4 ', 3 ', 2 ', 1 ' stepped successively from low to high arrangement respectively, weft yarn 5 ', 6 ', 7 ', 8 ', 9 ' also stepped successively from low to high arrangement respectively.The high ridge design in low four limits in the middle of having formed.The rectangular recess of the ridge design fabric of this cloth is 0.94mm*0.83mm.The floating length of latitude adjacent on this non-dust cloth ladder increases successively, and the floating length of adjacent warp also increases successively.The period of organizing of warp thread in the present embodiment and weft yarn is 8; The said adjacent shared warp thread of cycling element or weft yarn organized; In the present embodiment lower left organize cycling element and the bottom-right shared warp thread 9 of cycling element of organizing, the lower left organize cycling element and the upper left shared weft yarn 9 ' of cycling element of organizing, promptly warp thread 9 is last root warp thread in the cycling element of organizing of lower left; It also is the bottom-right first warp thread of organizing cycling element; In like manner, weft yarn 9 ' is last root weft yarn in the cycling element of organizing of lower left, also is the upper left first weft thread of organizing cycling element.
The manufacturing approach of above-mentioned high-hydroscopicity dust-free cleaning cloth:
1) yarn that will go up the polyamide composite filaments composition of slurry is handled on beam of a loom through warping;
2) according to looming draft (gait, denting and the pegging plan) denting of gaiting, at first gait, as shown in Figure 2: totally 5 heald frames, N root yarn is worn first heald on the N sheet heald frame, wherein N=1-5.The 6th one thread is worn second heald of the 4th heald frame, and the 7th one thread is worn second heald of the 3rd heald frame, and the 8th one thread is worn second heald of second heald frame, accomplishes gaiting of a circulation like this.Then second circulation beginning, the 9th yarn is through on first second comprehensive heald analogizes in proper order, accomplishes the process of gaiting of all yarns.
Denting then, as shown in Figure 3, per two one threads are one group, penetrate the dent of reed, and the 1st, 2 yarn penetrates first dent of assigned address together, and the 3rd, 4 one threads penetrate second dent of reed together, by that analogy, accomplish all yarn denting processes.
At last, according to like the described pegging plan of Fig. 5 pegging on card, this tissue needs 8 cards altogether; According to pegging plan from top to bottom, from left to right, at second Kong Zhiyi piece of peg of first card; Respectively plant one piece of peg in one or three holes of second card, respectively plant one piece of peg, respectively plant one piece of peg in one two three five holes of the 4th card in one two four holes of the 3rd card; Respectively plant one piece of peg in one two four holes of the 5th card; One piece of peg is respectively planted in one or three holes of the 6th card, and one piece of peg is planted in two holes of the 7th card, and one piece of peg is planted in a hole of the 8th card.
3) weave: after above work was accomplished, according to looming draft (drafting plan, reed draft and pegging plan), heald frame was clocklike taken exercises, and was respectively opening, picking, beat up, the warp let-off, curls.These several motions of repetitive cycling like this are made into grey cloth.
4) alkali decrement: 130-150min is handled in the grey cloth that weaves kiering in 90-95 ℃ alkali lye; Wherein bath raio is 1: 30, and alkali concn is that the concentration of 8-12g/L, refining agent is 1-2g/L.Alkali is selected caustic soda for use, and refining agent is selected APES (OP-10) for use.After opening fibre, individual thread splits into 16 rhizoids in the polyamide composite filaments, and wherein half is a dacron ultrafine fiber, and second half is the polyamide fibre superfine fibre, and the fineness of said superfine fibre is the 0.1-0.2 dawn.Because fibre fineness is little, Density is bigger, and the space between the yarn and between the fiber is little, and capillarity is better, improves rate of water absorption; Simultaneously, fiber surface area is big, and water absorption is big.
5) stentering forming, laser cutting and packing: with the woven cloth cutting behind the stentering forming, 100 grades of dust free rooms clean, and vacuum packaging obtains non-dust cloth 4.
A kind of high-hydroscopicity dust-free cleaning cloth is interwoven by warp thread and weft yarn.As shown in Figure 6ly be four to organize cycling element structure organization period be 10 natural pattern graphoid that as shown in Figure 7 is that period is 10 organization chart.Among Fig. 6: 1, one group of warp thread of 2,3,4,5,6,7,8,9,10 expressions; One group of weft yarn of 1 ', 2 ', 3 ', 4 ', 5 ', 6 ', 7 ', 8 ', 9 ', 10 ', 11 ' expression; Warp thread 6,5,4,3,2,1 stepped successively from low to high arrangement respectively, warp thread, 6,7,8,9,10 is stepped successively from low to high arrangement respectively also.Likewise, weft yarn 6 ', 5 ', 4 ', 3 ', 2 ', 1 ' stepped successively from low to high arrangement respectively, weft yarn 6 ', 7 ', 8 ', 9 ', 10 ', 11 ' also stepped successively from low to high arrangement respectively.The high ridge design in low four limits in the middle of having formed.The rectangular recess of the ridge design fabric of this cloth is 1.02mm*0.97mm.The floating long increase successively of the latitude of adjacent weft on this non-dust cloth ladder, the floating length of the warp of consecutive warp also increases successively.
Warp thread and weft yarn are all selected polyamide composite filaments (FDY75D/36F*16P) for use, and the terylene composition accounts for 85%, and polyamide fibre accounts for 15%.
A kind of manufacturing approach of high-hydroscopicity dust-free cleaning cloth:
1) yarn that will go up the polyamide composite filaments composition of slurry is handled on beam of a loom through warping;
2) according to the looming draft denting of gaiting, at first gait drafting plan as shown in Figure 8: totally 6 heald frames, N root yarn is worn first heald on the N sheet heald frame, wherein N=1-6.The 7th one thread is worn second heald of the 5th heald frame, and the 8th one thread is worn second heald of the 4th heald frame, and the 9th one thread is worn second heald of the 3rd heald frame, and the 10th one thread is worn second heald of second heald frame, accomplishes gaiting of a circulation.Then second circulation beginning, the 11st yarn is through on first second comprehensive heald analogizes in proper order, accomplishes the process of gaiting of all yarns.
Denting as shown in Figure 9 then, per two one threads are one group, penetrate the dent of reed, and the 1st, 2 yarn penetrates first dent of assigned address together, and the 3rd, 4 one threads penetrate second dent of reed together, by that analogy, accomplish all yarn denting processes.
At last, according to pegging plan shown in figure 10 pegging on card, this tissue needs 10 cards altogether; According to pegging plan from top to bottom, from left to right, at second Kong Zhiyi piece of peg of first card; Respectively plant one piece of peg in one or three holes of second card, respectively plant one piece of peg, respectively plant one piece of peg in one two three five holes of the 4th card in one two four holes of the 3rd card; Respectively plant one piece of peg in one two three four six holes of the 5th card; One piece of peg is respectively planted in one two three five holes of the 6th card, and one piece of peg is respectively planted in one two four holes of the 7th card, and one piece of peg is respectively planted in one or three holes of the 8th card; One piece of peg is planted in second hole of the 9th card, and one piece of peg is planted in first hole of the tenth card.
3) weave: after above work was accomplished, according to looming draft (gait, denting and pegging plan), heald frame was clocklike taken exercises, and was respectively opening, picking, beat up, the warp let-off, curls.These several motions of repetitive cycling like this, completion is weaved.
4) alkali decrement: with the grey cloth that weaves kiering in alkali lye.Bath raio: 1: 30, alkali concn: 8-12g/L, refining agent: 1-2g/L, water temperature 90-95 ℃, processing time: 130-150min.After opening fibre, every polyamide composite filaments all splits into 16 superfine fibre monofilament, and wherein half is a dacron ultrafine fiber, and half is the polyamide fibre superfine fibre, and fibre fineness is at the 0.1-0.2 dawn.Because fibre fineness is little, Density is bigger, and the space between the yarn and between the fiber is little, and capillarity is better, improves rate of water absorption; Simultaneously, fiber surface area is big, and water absorption is big.
5) laser cutting and packing: with the woven cloth cutting behind the stentering forming, 100 grades of dust free rooms clean, and vacuum packaging obtains non-dust cloth 5.
The utility model high-hydroscopicity dust-free cleaning cloth is carried out water absorbing properties and cleanliness factor test; The rate of water absorption method of testing is according to ASTM D6651-01 nonwoven fabric rate of water absorption method of testing; LPC (liquid particle count) is according to the requirement test of 4.3 editions 5.2 parts of IEST RP CC-004.3Section 5.2 " toilet and the interior non-dust cloth system requirements of other controlled environments ", and NVR (nonvolatile matter residual quantity) is according to 4.3 editions 6.1.2 partial tests of IEST RPCC-004.3Section 6.1.2 " toilet and the interior non-dust cloth system requirements of other controlled environments ".
Shown in test result is as shown in table 1.
The water absorbing properties of table 1 non-dust cloth and cleanliness factor data
Can find out that from last table the rate of water absorption of the high-hydroscopicity non-dust cloth of the utility model is fast especially, water absorption is also very big, be higher than the wiping effect of the ridge design non-dust cloth that polyester-nylon composite superfine fibre non-dust cloth and ordinary polyester fiber be made into far away.
Claims (7)
1. a high-hydroscopicity dust-free cleaning cloth is interwoven by warp thread and weft yarn, it is characterized in that, said dust-free cleaning cloth is to be formed along warp-wise and broadwise cycle arrangement respectively by the cycling element of organizing that said warp thread and weft yarn are woven into square indent; Said warp thread, weft yarn have a kind of yarn for superfine fibre long filament composition at least; Organize in the cycling element at one; Said warp thread and weft yarn are respectively from the stepped arrangement that makes progress successively of the minimum point at center; And the floating length of the consecutive warp on the ladder, adjacent weft increases successively, forms the low ridge design between accumulation, four limit senior middle schools that interlaces from low to high.
2. high-hydroscopicity dust-free cleaning cloth according to claim 1 is characterized in that, the said cycling element of organizing is a symmetrical structure, the adjacent said shared warp thread of cycling element or weft yarn organized.
3. high-hydroscopicity dust-free cleaning cloth according to claim 1 is characterized in that, it is 8-10 that the said warp thread of organizing cycling element is organized period, and it is 8-10 that weft yarn is organized period.
4. high-hydroscopicity dust-free cleaning cloth according to claim 3 is characterized in that, the period of organizing of said warp thread and weft yarn is 8.
5. high-hydroscopicity dust-free cleaning cloth according to claim 1 is characterized in that, said superfine fibre long filament is a polyamide composite filaments.
6. high-hydroscopicity dust-free cleaning cloth according to claim 5; It is characterized in that; Described polyamide composite filaments is for opening the fine compound silk that splits into 16 superfine fibre monofilament of handling through the alkali decrement; Half is a dacron ultrafine fiber in 16 superfine fibre monofilament, and second half is the polyamide fibre superfine fibre, and the fineness of said superfine fibre is the 0.1-0.2 dawn.
7. high-hydroscopicity dust-free cleaning cloth according to claim 6 is characterized in that, said warp thread is or/and the fineness of weft yarn is 75D-100D, and every warp thread or weft yarn are made up of the polyamide composite filaments of 36-48 root.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203965817U CN202273031U (en) | 2011-10-18 | 2011-10-18 | Dustless wiping cloth with high water absorptivity |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203965817U CN202273031U (en) | 2011-10-18 | 2011-10-18 | Dustless wiping cloth with high water absorptivity |
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| CN202273031U true CN202273031U (en) | 2012-06-13 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102505253A (en) * | 2011-10-18 | 2012-06-20 | 深圳市新纶科技股份有限公司 | Super absorbent dust-free wiping cloth and manufacturing method thereof |
| CN107675334A (en) * | 2017-08-31 | 2018-02-09 | 长春市久丽日用品有限公司 | Utilize the method for viscose staple fibre and the viscose filament yarn production cellular cloth of 3 D stereo |
-
2011
- 2011-10-18 CN CN2011203965817U patent/CN202273031U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102505253A (en) * | 2011-10-18 | 2012-06-20 | 深圳市新纶科技股份有限公司 | Super absorbent dust-free wiping cloth and manufacturing method thereof |
| CN107675334A (en) * | 2017-08-31 | 2018-02-09 | 长春市久丽日用品有限公司 | Utilize the method for viscose staple fibre and the viscose filament yarn production cellular cloth of 3 D stereo |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120613 Termination date: 20201018 |