CN103126624B - A kind of superfine fibre cleaning wiping cloth - Google Patents
A kind of superfine fibre cleaning wiping cloth Download PDFInfo
- Publication number
- CN103126624B CN103126624B CN201110385396.2A CN201110385396A CN103126624B CN 103126624 B CN103126624 B CN 103126624B CN 201110385396 A CN201110385396 A CN 201110385396A CN 103126624 B CN103126624 B CN 103126624B
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- Prior art keywords
- wiping
- wiping cloth
- cleaning wiping
- superfine fibre
- cleaning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004744 fabric Substances 0.000 title claims abstract description 78
- 238000004140 cleaning Methods 0.000 title claims abstract description 62
- 239000000835 fiber Substances 0.000 title claims abstract description 39
- 239000000843 powder Substances 0.000 claims abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 17
- 238000005520 cutting process Methods 0.000 claims abstract description 14
- 238000005406 washing Methods 0.000 claims abstract description 14
- 229920000728 polyester Polymers 0.000 claims abstract description 8
- 239000002245 particle Substances 0.000 claims abstract description 7
- 210000001519 tissues Anatomy 0.000 claims description 11
- 239000002759 woven fabric Substances 0.000 claims description 3
- 210000001215 Vagina Anatomy 0.000 claims 2
- 238000009987 spinning Methods 0.000 claims 1
- 238000005213 imbibition Methods 0.000 abstract description 2
- 239000012535 impurity Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 19
- 239000002904 solvent Substances 0.000 description 14
- 239000011521 glass Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 206010061592 Cardiac fibrillation Diseases 0.000 description 7
- 230000003749 cleanliness Effects 0.000 description 7
- 230000002600 fibrillogenic Effects 0.000 description 7
- 150000002500 ions Chemical class 0.000 description 7
- 238000009941 weaving Methods 0.000 description 7
- 239000000428 dust Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000009940 knitting Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 235000011121 sodium hydroxide Nutrition 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000003139 buffering Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000003287 optical Effects 0.000 description 2
- 239000012498 ultrapure water Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 206010010254 Concussion Diseases 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 235000004879 dioscorea Nutrition 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
Abstract
The invention discloses a kind of superfine fibre cleaning wiping cloth, this cleaning wiping cloth is formed by the filament number polyester superfine fibre that directly spins between 0.05~0.4dtex;After purifying cutting washing, for the particle of particle diameter≤0.5 micron, in its air, powder amount can reach 16~4800/m2(particle diameter≤0.5 micron), in liquid, powder amount can reach 1~1200/cm2.This product is soft, and imbibition guarantor's fluidity is excellent, and wiping properties is excellent, and work flow is simple, with low cost, will not bring additional impurities to product.
Description
Technical field
The present invention relates to a kind of superfine fibre cleaning wiping cloth.
Background technology
On market, the kind of cleaning wiping cloth gets more and more, different by wiping surface and the requirement of different cleaning degree in order to meet,
The kind of cleaning wiping cloth has non-woven fabrics, knitted fabric, woven fabric, and the material of use has natural fiber, superfine synthesized fiber etc..
The raw material of the superfine synthesized fiber that cleaning wiping cloth uses is typically all polyester-nylon complex fiber, or polyester in the market
Islands-in-sea type fibre.Although this series products can reach preferable wiping effect due to its ultra-fine fibre diameter, but production process
In must be reached the purpose of fibrillation by chemistry or the means of physics.So may result in production process long, production cost is high
Problem, and general cleaning wiping cloth belongs to consumptive material, and too high cost will necessarily bring burden to down-stream enterprise, and then directly affects and disappear
Fei Zhe.Further, if using the chemical means fibrillation that Caustic soda processes, then it is low that general polyester fiber produces under Caustic soda processes
Polymers, Caustic soda process simultaneously is extremely difficult to the most uniformly for the process of fiber, complete fibrillation must reach high the subtracting of comparison
Dose rate, it is easy to superfine fibre is ruptured, this just would necessarily affect the cleannes of cleaning wiping cloth, easily causes by cleaning piece
Secondary pollution.
A kind of fine-denier polyester long filament knitting cleaning cloth is disclosed, although it is adopted as in China's publication CN101270530A
Be relatively thin long filament in order to improve wiping properties, pick up, but limited by its filament fineness, clean property is wiped in wiping
Energy, performance of sheltering evil people and countenance evil practices all are affected.And for example disclosing a kind of superfine fibre dust-free wiping cloth in CN101200829A, it is
First the fabric containing the composite fibre shrinking rate variance is carried out hot water processing and obtains filament length difference, then obtained by physics fibrillation method super
Thin fiber fabrics, although wiping properties and obtained certain guarantee to by the protection of cleaning piece, but general physics fibrillation method
The fibrillation rate of gained fabric is relatively low, and if fibrillation is insufficient, the quality of cleaning wiping cloth can not get well ensureing, wiping
Having an impact the storage performance of dirt afterwards, additionally during hot water treatment, control to filament length difference is not the most stable yet.
Summary of the invention
Object of the present invention is to provide a kind of low production cost, processing technique is simple and wiping effect good, hands
The superfine fibre cleaning wiping cloth that sense is soft.
The superfine fibre cleaning wiping cloth of the present invention, is obtained by filament number direct fabrics between 0.05~0.4dtex
Superfine fibre is formed;After purifying cutting washing, in the gas of this cleaning wiping cloth, powder amount can reach 16~4800/m2(grain
Footpath≤0.5 micron), in liquid, powder amount can reach 1~1200/cm2.Preferably filament number is between 0.05~0.3dtex
Hyperfine polyester fiber.When filament number less than 0.3dtex time, due to filament diameter (being approximately less than 5 microns) now already close to
It is even less than dirt or the thickness of oil film, so sufficiently by dirt or oil film " shovel is walked ", and can be able to be saved in
In space between fine yams.
If filament number is too small, such as use fabric of island-in-sea type composite polyester fiber fiber number can be made to reach through decrement
0.04dtex, wiping effect is good.But owing to filament number is superfine, easily rupturing, in liquid, in gas, powder amount is high, under fracture
The raw-silk waste come easily pollutes by cleaning piece surface;If filament number is excessive, filament number is if above 0.4dtex, such as reach
During to more than 1dtex, although filament strength ensure that, it can only be made to extend for some tiny dirts thinning, it is impossible to very
Wipe well, it is impossible to reach wiping requirement.
Purifying cutting washing methods is:
Cutting method: in the toilet of CLASS10000 or above specification, uses hot melt, laser or ultrasound wave etc. to cut
Cloth is cut into appropriately sized (depending on the final size of product is required by client) by segmentation method.
Washing methods: in the toilet of CLASS100 or above specification, uses the ultra-pure water of more than 18 megaohms to wash
Wash a program circulation, then dry.
In gas, the method for testing of powder amount is:
Using CLJ-E type laser dust counter, regulation air sampling flow is 2.83L/min.
Randomly draw 5 non-dust cloths and put into cylinder, measure to obtain reading recording at form (air dust particle measurement table).
Calculate finally by following manner, X=(A-B)/(5*S)
Wherein: X=sample grit (counts/piece)
A=sample readout (counts)
B=blank reading value (counts)
Average area (the m of S=product2);
In liquid, the method for testing of powder amount is: use, and a piece of non-dust cloth is put into use ultrasonic wave concussion in ultrapure water tumbler
Extraction, puts into liquid in liquid dust particle detector and tests,
Calculate finally according to following method, X=(A-B) * C/S
Wherein, X=sample grit (counts/cm2)
A=sample readout (counts/ml)
B=blank water reading value (counts/ml)
C=sample liquid volume (ml)
The S=sample gross area (cm2)。
According to different industrial applications, the present invention can use different tissue morphologies.
As the one of the present invention, when needing the surface of wiping optical frames the most tender and lovely first-class easy scuffing, can use
Fine and close soft knitting double rib structure, the most both can ensure that the relative smooth of contact surface, and the organizational structure of knitted fabric is also
The wiping force applied can give some bufferings, protection is by wiping surface.If wiping needs to add some solvents, can use
Surface has the knitting technology weave of concaveconvex structure, and the solvent being so dissolved with dirt can be by " the mouth of the concavo-convex formation in cleaning wiping cloth
Bag " take away, it is to avoid cleaning piece is caused secondary pollution.
As the another kind of the present invention, if the continuous wiping of automatization that workshop uses, need that wiping is furnished with size steady
During requirement on qualitative, it is possible to use woven type of organization.In general, the wiping of the twill and satin weave to have longer floating-point
It is excellent for wiping performance, and meanwhile, crape tissue also can form the effect of similar " pocket ", reaches good wiping properties.
According to different industrial applications, the present invention can use different fabric shapes.
As the one of the present invention, when needing the surface of wiping optical frames the most tender and lovely first-class easy scuffing, can use
Fine and close soft knitting double rib structure, the most both can ensure that the relative smooth of contact surface, and the organizational structure of knitted fabric is also
The wiping force applied can give some bufferings, protection is by wiping surface.If wiping needs to add some solvents, can use
Surface has the knitting technology weave of concaveconvex structure, and the solvent being so dissolved with dirt can be by " the mouth of the concavo-convex formation in cleaning wiping cloth
Bag " take away, it is to avoid cleaning piece is caused secondary pollution.
As the another kind of the present invention, if the continuous wiping of automatization that workshop uses, need that wiping is furnished with size steady
During requirement on qualitative, it is possible to use woven fabric shape.In general, the wiping of the twill and satin weave to have longer floating-point
It is excellent for wiping performance, and meanwhile, crape tissue also can form the effect of similar " pocket ", reaches good wiping properties.
The cleaning wiping cloth of the present invention uses the hyperfine polyester fiber that direct fabrics obtain, and fiber will not be due to decrement fiber opening process
Produce fracture, cause wiping secondary pollution, and be maximally maintained the original toughness of yarn;With low cost;Processing
Method is simple, controllability is high.Soft, wiping effect is superior, imbibition protect fluidity superior, have the biggest guarantor to by wiping surface
Protect effect.
Detailed description of the invention
Below in conjunction with embodiment and comparative example, the present invention is further described.
Embodiment 1:
Use 75D-288f-PET false twist elastic silk (filament number is about 0.29dtex) that direct fabrics obtain, at E36
Two-sided large circle machine on carry out weaving interlock, then carry out concise deoiling, hot water is lax to be cleaned, and obtains the wiping of the present invention
Wiping cloth (rags).After carrying out peace and quiet cutting washing, in the air of gained cleaning wiping cloth, powder amount is 640/m2, in liquid powder amount be 430/
cm2.Use this cleaning wiping cloth at 670g/cm2Under pressure, wiping scribbles the glass surface of wiping solvent, it was observed that surface does not has substantially
Any white haze, wiping trace or scratch, wiping effect is good.So owing to yarn not carried out any chemistry or physics strength
Destruction, fiber does not has any damage, the most incidentally carrys out any ion influential on cleanliness factor.
Embodiment 2:
Use 75D-288f-PET false twist elastic silk (filament number is about 0.29dtex) that direct fabrics obtain, at E28
Two-sided large circle machine on carry out weaving the tissue (six road rib fabrics or eyelet fabric etc.) with concave-convex effect, then carry out concise
Deoiling, hot water is lax to be cleaned, and obtains the cleaning wiping cloth of the present invention.After carrying out peace and quiet cutting washing, the air of gained cleaning wiping cloth is sent out
Dust quantity is 600/m2, in liquid, powder amount is 300/cm2.Use this cleaning wiping cloth at 670g/cm2Under pressure, wiping scribbles wiping
Wipe the glass surface of solvent, it was observed that surface does not has any white haze, wiping trace or scratch substantially, and wiping effect is excellent.So due to
Yarn does not carries out any chemistry or the destruction of physics strength, and fiber does not has any damage, the most incidentally comes any
Ion influential on cleanliness factor.
Embodiment 3:
Use 85D-384f-PET false twist elastic silk (filament number is about 0.24dtex) that direct fabrics obtain, at E28
Two-sided large circle machine on carry out weaving double rib or there is the tissue (six road rib fabrics or eyelet fabric etc.) of concave-convex effect, so
After carry out concise deoiling, hot water is lax to be cleaned, and obtains the cleaning wiping cloth of the present invention.After carrying out peace and quiet cutting washing, gained cleaning wiping cloth
Air in powder amount be 1200/m2, in liquid, powder amount is 489/cm2.Use this cleaning wiping cloth at 670g/cm2Wipe under pressure
Wipe the glass surface scribbling wiping solvent, it was observed that surface does not has any white haze, wiping trace or scratch substantially, and wiping effect is good.
So owing to yarn not carrying out any chemistry or the destruction of physics strength, fiber does not has any damage, the most attached
Bring any ion influential on cleanliness factor.
Embodiment 4:
75D-288f-PET false twist elastic silk (filament number is about 0.29dtex) using direct fabrics to obtain, is made into 2/
The crape tissue of 2 twills or 118*120 Weaving Cycle, then carries out concise going and starches, and hot water is lax to be cleaned, and obtains the wiping of the present invention
Wiping cloth (rags).After carrying out peace and quiet cutting washing, in the air of gained cleaning wiping cloth, powder amount is 600/m2, in liquid powder amount be 300/
cm2.Use this cleaning wiping cloth at 670g/cm2Under pressure, wiping scribbles the glass surface of wiping solvent, it was observed that surface does not has substantially
Any white haze, wiping trace or scratch, wiping effect is good.So owing to yarn not carried out any chemistry or physics strength
Destruction, fiber does not has any damage, the most incidentally carrys out any ion influential on cleanliness factor.
Embodiment 5:
Use 85D-384f-PET false twist elastic silk (filament number is about 0.24dtex) that direct fabrics obtain as latitude
Yarn, using 50D-36f (or 24f)-PET entirely to extend silk is warp thread, is made into 5 piece 2 and flies satin weave, then carries out concise removing
Slurry, hot water is lax to be cleaned, and obtains the cleaning wiping cloth of the present invention.After carrying out peace and quiet cutting washing, the air of gained cleaning wiping cloth is sent out dirt
Amount is 700/m2, in liquid, powder amount is 200/cm2.Use the web-like wiper cord that this cleaning wiping cloth is made, at 670g/cm2Pressure
Lower wiping scribbles the glass surface of wiping solvent, it was observed that surface does not has any white haze, wiping trace or scratch, wiping effect substantially
Good.So owing to yarn not carrying out any chemistry or the destruction of physics strength, fiber does not has any damage, does not has yet
Incidentally carry out any ion influential on cleanliness factor.
Embodiment 6:
Use 20D-384f-PET false twist elastic silk (filament number is about 0.05dtex) that direct fabrics obtain, at E28
Two-sided large circle machine on carry out weaving interlock, then carry out concise deoiling, hot water is lax to be cleaned, and obtains the wiping of the present invention
Wiping cloth (rags).After carrying out peace and quiet cutting washing, in the air of gained cleaning wiping cloth, powder amount is 2500/m2, in liquid, powder amount is 330
Individual/cm2.Use this cleaning wiping cloth at 670g/cm2Under pressure, wiping scribbles the glass surface of wiping solvent, it was observed that surface does not has substantially
Having any white haze, wiping trace or scratch, wiping effect is good.So owing to yarn not being carried out any chemistry or physical force
The destruction of amount, fiber does not has any damage, the most incidentally carrys out any ion influential on cleanliness factor.
Embodiment 7:
Use 70D-196f-PET false twist elastic silk (filament number is about 0.4dtex) that direct fabrics obtain, E28's
Carrying out on two-sided large circle machine weaving interlock, then carry out concise deoiling, hot water is lax to be cleaned, and obtains the wiping of the present invention
Cloth.After carrying out peace and quiet cutting washing, in the air of gained cleaning wiping cloth, powder amount is 1500/m2, in liquid powder amount be 210/
cm2.Use this cleaning wiping cloth at 670g/cm2Under pressure, wiping scribbles the glass surface of wiping solvent, it was observed that surface does not has substantially
Any white haze, wiping trace or scratch, wiping effect is good.So owing to yarn not carried out any chemistry or physics strength
Destruction, fiber does not has any damage, the most incidentally carrys out any ion influential on cleanliness factor.
Comparative example 1:
Fabric of island-in-sea type yarn 75D-36f-PET false twist elastic silk (37 island) is used to weave on the two-sided large circle machine of E28
Double rib or have the tissue of concave-convex effect, then carries out Alkali reduction, when reduction rate is more than 25%, reaches island and divide completely
The effect opened, now the fiber number of island component is about 0.04dtex.After carrying out peace and quiet cutting washing, the air of the cleaning wiping cloth of gained
Powder amount is 7500/m2, in liquid, powder amount is 2300/cm2.Use this cleaning wiping cloth at 670g/cm2Under pressure, wiping scribbles
The glass surface of wiping solvent, it was observed that surface does not has any white haze, wiping trace or scratch substantially, but once in a while can on glass
To observe that the raw-silk waste dropped out of fibrous fracture remains.
Comparative example 2:
Use 75D-96f-PET false twist elastic silk (filament number is about 0.87dtex) that direct fabrics obtain, E36's
Carrying out on two-sided large circle machine weaving interlock, then carry out concise deoiling, hot water is lax to be cleaned.Carry out peace and quiet cutting washing
After, in the air of gained cleaning wiping cloth, powder amount is 700/m2, in liquid, powder amount is 520/cm2.This cleaning wiping cloth is used to exist
670g/cm2Under pressure, wiping scribbles the glass surface of wiping solvent, it was observed that there has been white haze phenomenon on surface, has had solvent not by entirely
Portion absorbs and produces wiping trace, has scratch, and wiping effect is the best, and glass surface is had damage phenomenon.
Claims (4)
1. a superfine fibre cleaning wiping cloth, is characterized in that: this cleaning wiping cloth is by filament number directly spinning between 0.05~0.3dtex
Polyester superfine fibre is formed;After purifying cutting washing, for the particle of particle diameter≤0.5 micron, powder amount in its air
Reach 16~4800/m2, in liquid, powder amount reaches 1~1200/cm2。
Superfine fibre cleaning wiping cloth the most according to claim 1, is characterized in that: this cleaning wiping cloth is knitted fabric, and its tissue is double
Rib-loop structure or concave/convex-shaped structure.
Superfine fibre cleaning wiping cloth the most according to claim 1, is characterized in that: this cleaning wiping cloth is woven fabric, and its tissue is oblique
Stricture of vagina, satin weave or crape tissue.
Superfine fibre cleaning wiping cloth the most according to claim 3, is characterized in that: this cleaning wiping cloth uses 2/2 twill, flies satin for 5 piece 2
Stricture of vagina or crape tissue.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110385396.2A CN103126624B (en) | 2011-11-29 | A kind of superfine fibre cleaning wiping cloth |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110385396.2A CN103126624B (en) | 2011-11-29 | A kind of superfine fibre cleaning wiping cloth |
Publications (2)
Publication Number | Publication Date |
---|---|
CN103126624A CN103126624A (en) | 2013-06-05 |
CN103126624B true CN103126624B (en) | 2016-12-14 |
Family
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1807730A (en) * | 2006-02-10 | 2006-07-26 | 郑志皇 | Dustless cloth manufacturing method |
JP3861662B2 (en) * | 2001-11-12 | 2006-12-20 | 東レ株式会社 | Wiping fabric and method for producing the same |
CN101328640A (en) * | 2007-06-20 | 2008-12-24 | 东丽纤维研究所(中国)有限公司 | High performance wiping fabric and manufacturing method thereof |
CN101549344A (en) * | 2008-04-01 | 2009-10-07 | 东丽纤维研究所(中国)有限公司 | Cleaning wiping cloth with geometrical shape stability and manufacturing method and application thereof |
CN102102258A (en) * | 2009-12-16 | 2011-06-22 | 东丽纤维研究所(中国)有限公司 | Dustproof fabric capable of being dyed at normal pressure |
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3861662B2 (en) * | 2001-11-12 | 2006-12-20 | 東レ株式会社 | Wiping fabric and method for producing the same |
CN1807730A (en) * | 2006-02-10 | 2006-07-26 | 郑志皇 | Dustless cloth manufacturing method |
CN101328640A (en) * | 2007-06-20 | 2008-12-24 | 东丽纤维研究所(中国)有限公司 | High performance wiping fabric and manufacturing method thereof |
CN101549344A (en) * | 2008-04-01 | 2009-10-07 | 东丽纤维研究所(中国)有限公司 | Cleaning wiping cloth with geometrical shape stability and manufacturing method and application thereof |
CN102102258A (en) * | 2009-12-16 | 2011-06-22 | 东丽纤维研究所(中国)有限公司 | Dustproof fabric capable of being dyed at normal pressure |
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Granted publication date: 20161214 Termination date: 20181129 |