CN101545310A - Polishing glass facing brick and manufacturing method thereof - Google Patents
Polishing glass facing brick and manufacturing method thereof Download PDFInfo
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- CN101545310A CN101545310A CN200910106617A CN200910106617A CN101545310A CN 101545310 A CN101545310 A CN 101545310A CN 200910106617 A CN200910106617 A CN 200910106617A CN 200910106617 A CN200910106617 A CN 200910106617A CN 101545310 A CN101545310 A CN 101545310A
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Abstract
The invention relates to a polishing glass facing brick product and a manufacturing process thereof. A substrate of the polishing glass facing brick consists of the following components: 59 to 80 percent of porcelain sand, 15 to 40 percent of black mud and white mud and 0.5 to 5 percent of additive. A glass melting material consists of the following components: 5 to 20 percent of barium carbonate, 20 to 40 percent of aedelforsite, 10 to 40 percent of albite, 20 to 30 percent of kaolin, 3 to 10 percent of zinc oxide and 8 to 10 percent of talc. The glass facing layer consists of the following components: 20 to 80 percent of the glass melting material and 15 to 90 percent of crude materials. The method for manufacturing the polishing glass facing brick comprises the following steps: forming the substrate of the polishing glass facing brick, and preparing a glass granular material and glass facing layer slurry; carrying out color decoration on the substrate of the glass facing brick; wetly dressing a glass layer; carrying out calcination on the polishing glass facing brick; polishing the glass facing brick product out of a kiln on a profiling soft polishing machine; and manufacturing the polishing glass facing brick product.
Description
Technical field
The present invention relates to a kind of polishing glass facing brick product and manufacturing process thereof.
Background technology
CN00130117.9 discloses a kind of " glass-ceramics composite board and production method thereof ", its purpose provides a kind of glass-ceramics composite board and production method thereof, the glass ceramics frit that it utilizes common process to produce, with this devitrified glass coefficient of expansion basically identical and through this glass ceramics frit of carrying that evenly distributes on the ceramic substrate of biscuiting, be positioned over to fire in the kiln and form.Its another purpose is to provide a kind of glass-ceramics composite board with the aforementioned production method preparation.Its technology constitutes: described glass-ceramics composite board is composited by top glass-ceramic layer and following ceramic substrate tight bond.The production method of described manufacturing glass-ceramics composite board comprises the following steps: that (one) prepares a kind of glass ceramics frit, its composition range following (percentage by weight): SiO
258～65%; Al
2O
34～8%; KNaO 0～4%; CaO 0～25%; MgO 0～2%; BaO 0～2%; ZnO 4～9% and an amount of fining agent and colorant, the glass frit preparation of this scope, carry out through the following steps: (1) evenly disposes batch by the mentioned component scope; (2) under 1400～1580 ℃ of temperature ranges, found into glass metal; (3) the glass metal water-cooled becomes the mm glass ceramics frit grain of 1～8 scope, then oven dry or air dry; (2) preparation ceramic substrate, its composition range is (percentage by weight): SiO
260～70%; Al
2O
3L 3～20%; KNaO 3～8%; CaO 2～6%; MgO 0～2%; Fe
2O
30～2%; Its mineral composition scope is weathered feldspar, quartz, clay, limestone, calcite, calcium carbonate, wollastonite; Carry out through the following step: (1) above-mentioned each mineral batching, evenly be mixed with batch by the composition scope, through wet ball grinding, spray drying granulation, the slurry fineness is that square hole tails over 1～10%; (2) powder moisture content is 5～8%, and the powder particle is to be to be 50～90% on＜1%, 60 mesh sieves on 20 mesh sieves; (3) powder is shaped through the automatic brick machine of pottery, and specification limit is 200 * 200mm to 1000 * 1000mm; (4) biscuiting in 600～1200 ℃ of temperature ranges. (three) are uniformly distributed in the glass ceramics frit grain on the ceramic substrate of biscuiting, this frit grain thickness is 2～8mm, spray an amount of fixative, be positioned in the ceramic roller kiln and burn till, firing temperature is 1140～1250 ℃, firing period is 1～3.5 hour, and cooled semiproduct become finished product after cutting edge, polish, check, packing.Its weak point is: the ceramic substrate of compression moulding will be sintered into biscuit in advance, on the biscuit glass ceramics frit grain is being uniformly distributed on the substrate then, carries out burning till the second time in roller kilns making it to become composite plate; Its weak point also is: the glass frit particle surface layer and the edge of dried cloth is uneven on the biscuit, will carry out processing such as a large amount of side cuts, strickling, grinding and polishing to the surface of composite plate behind the kiln discharge; Cutting output is big, and waste of raw materials is big, the energy consumption height.
CN00136831.1 discloses " a kind of preparation method of devitrified glass one ceramic compounded decorative plate ", its purpose provides a kind of preparation method of devitrified glass one ceramic compounded decorative plate, with the process equipment of producing the traditional ceramics floor, but require to add the glass slag body of the crystallization of different styles or tone according to pattern on the ceramic body surface, utilize the stove of sintered ceramic, preparation devitrified glass one ceramic compounded decorative plate.Its technology constitutes: the preparation method of described devitrified glass one ceramic compounded decorative plate may further comprise the steps: (1) cloth: the general floorings ceramic powder is injected mould to 3/5～4/5 of required gross thickness; With ceramic powder with carry out the cloth second time after but the glass slag charge of one or more crystallization mixes in the ratio of 1:0.05～0.6, reach till the required gross thickness; (2) under the pressure of 20～40MPa, mould is forced into the blank forming desired density: (3) oven dry: base substrate is dried between 150～300 ℃; (4) sintering: utilize roller kilns Fast Sintering ceramic body, simultaneously, glass slag crystallization.Cooling is immediately come out of the stove; (5) corase grind polishing: after the ceramic idiosome that will come out of the stove was thrown through edging, essence, devitrified glass showed distinctive color and light.Foregoing invention is that ceramic powder and the glass slag charge that will prepare divide secondary material distributing, extrusion forming; Its weak point is: the ceramic powder bed of material and the compression of the glassy layer founded in advance be than different, wants to be covered with the surface and do not leak end base after polishing, and just needs a large amount of top layer ceramic powders and the compound of glass slag charge, the big cost height of top layer compound consumption; The glass slag charge contacts with the glued membrane of mould when compression moulding simultaneously, and mould damages easily; Need strickling, grinding and polishing after burning till equally, its cutting output is big, and waste of raw materials is big, the energy consumption height.
The weak point of above-mentioned two inventions also is the variation of the decorative pattern that it is surperficial, only is the collocation of different colours glass particle material or extremely simple decorative pattern, and whole surface color or color pattern are single.
Summary of the invention
The objective of the invention is to overcome above-mentioned weak point of the prior art, a kind of intensity of pottery and polishing glass facing brick of decorate properties such as the stereo transparent of abrasion resistance and glass and brightness of integrating is provided.Another object of the present invention provides a kind of manufacture method that glass and ceramic process are combined.
Purpose of the present invention can reach by following measure:
This polishing glass facing brick, its special character is:
Described polishing glass facing brick matrix said composition by weight percentage is made up of following component:
Porcelain sand 59%～80%
Black, white clay 15%～40%
Additive 0.5%～5%
Described glass smelting material said composition by weight percentage is made up of following component:
Brium carbonate 5%～20%
Wollastonite 20%～40%
Albite 10%～40%
Kaolin 20%～30%
Zinc oxide 3%～10%
Talcum 8%～10%
Described glass wall facing layer said composition by weight percentage is made up of following component:
Glass smelting material 20%～80%
Raw material 15%～90%
Purpose of the present invention can also reach by following measure:
The manufacture method of described polishing glass facing brick, its special character are that this method comprises by following steps and form:
(1) plastic polishing glass facing brick matrix, preparation glass particle material and glass wall facing layered material slurry;
(2) on the glass facing brick matrix, carry out illuminated;
(3) wet cloth glassy layer;
(4) polishing glass facing brick burns till;
(5) the glass wall facing tile product with kiln discharge polishes on the gentle polishing machine of imitative type;
(6) make polishing glass facing brick product.
Described operation (1) further comprises:
(1.1) various raw materials being gone into ball mill adds the water wet-milling and becomes mud;
(1.2) mud is through the dry preparation of spray tower powder;
(1.3) matrix of powder repressed moulding becoming glass facing brick;
(1.4) drying is carried out in the matrix adobe.
Described operation (2) further comprises:
(2.1) on compression moulding and dry glass facing brick matrix surface or on the matrix surface of charity cosmetic soil, carry out polychromy;
(2.2) adopt screen printing, rubber roll printing ornament pattern or spray, get rid of spot and decorate.
Described operation (3) further comprises:
(3.1) output according to the glass smelting kiln becomes a batch preparation glass smelting material, deposits the glass particle amount for preparing standby;
(3.2) slip of the wet cloth glassy layer of preparation;
(3.3) adopt wet cloth technology;
(3.4) polishing glass facing brick burns till;
(3.5) the glass wall facing tile product with kiln discharge polishes on the gentle polishing machine of imitative type;
(3.6) make the polishing glass facing brick product of the high grade of transparency, high gloss.
Described operation (3.1) further comprises:
(3.1.1) that batch mixes is even;
(3.1.2) in cell furnace, melt;
(3.1.3) melt to 1550-1600 ℃;
(3.1.4) glass melt clarification;
(3.1.5) glass melt flows out in tank furnace;
(3.1.6) circulating water pool;
(3.1.7) hardening;
(3.1.8) make the glass smelting particulate material.
Described operation (3.2) further comprises:
(3.2.1) glass smelting material and part raw material are gone into ball mill and carry out wet-milling, wherein: material: ball: water=1:2:0.5-0.6; Ball milling fineness: 0.1-0.5% (325 mesh screen residue);
(3.2.2) preparation glass wall facing slip;
(3.2.2.1), whitewashing: proportion 1.20-1.70g/ml;
(3.2.2.2), drench slurry: 1.70-1.90g/ml;
(3.2.2.3), serigraphy: the glass wall facing slurry is used the methylcellulose thickening, be suitable for serigraphy.
Described operation (3.3) further comprises:
(3.3.1) the glass wall facing layered material for preparing is starched the watch crystal layer that makes it to become face brick by waterfall pouring slurry method, spraying carvel built, coating and printing method;
(3.3.2) above-mentioned three kinds of cloth applying methods can make up utilization, and glassy layer thickness is reached more than the 0.5mm.
Described operation (3.3.1) further comprises: described waterfall drenches the slurry method, is with pump the glass wall facing layer slurry that preparation meets the technological parameter requirement to be beaten to vacuum tank, makes slip form continuous slurry curtain on bell jar by pulp feeding pipe mouth, dashpot.
Described operation (3.4) further comprises:
(3.4.1) charity is crossed the glass wall facing adobe product dried of glassy layer;
(3.4.2) advancing roller kilns burns till; Firing temperature 1160-1250 ℃; Firing period 60-80 minute.
Described operation (3.5) further comprises:
(3.5.1) remove product surface flue gas pollutant in the sintering process, make it to appear multicolour pattern.
The present invention has following advantage:
1, the matrix of glass facing brick need not burn till in advance, and matrix and glassy layer once-firing have reduced the consumption of the energy.
2, frit is made slip, wets and be distributed in the stamp matrix surface, bring following a series of benefit:
(1), than its surface of dried cloth glass particle material evenly, and the thickness relative thin is many, can save the skin glass material with the wet cloth glassy layer of slurry.
(2), since wet cloth glassy layer slip evenly, glassy layer is thinner, it is many that the distortion in sintering process of matrix and glassy layer will be controlled easily.
(3), on the matrix behind the stamp glassy layer of wet cloth, solved the problem that decalcomania on the Ceramic Tiles product glaze is lasting, wear no resistance.
(4), wet cloth glassy layer is evenly distributed the product surface glassy layer, only need to the gentle polishing of the adobe of kiln discharge, to improve gloss and transparency; Solve composite board product and needed manufacturing procedure and waste of raw materials of bringing thus and the big problems of energy consumption such as relatively large side cut, strickling, grinding and polishing.
3, polishing glass facing brick product is by the optimum organization of watch crystal layer formula, the raising of glass smelting temperature, the wear-resisting improve of glassy layer.
Description of drawings
Fig. 1 is the technological process of production schematic diagram of polishing glass facing brick product of the present invention.
The specific embodiment
The present invention is described in further detail below in conjunction with embodiment and accompanying drawing:
Embodiment:
Described polishing glass facing brick matrix said composition by weight percentage is made up of following component:
Porcelain sand 75%
Black, white clay 24%
Additive 1%
Described glass smelting material said composition by weight percentage is made up of following component:
Brium carbonate 10%
Wollastonite 23%
Albite 30%
Kaolin 25%
Zinc oxide 4%
Talcum 8%
Described glass wall facing layer said composition by weight percentage is made up of following component:
Glass smelting material 40%
Raw material 60%
The effect of raw material is to increase the suspension of slip in the prescription, plays for the toner colour generation in the glassy layer and regulates and help the look effect; The effect of raw material simultaneously also is to regulate the coefficient of expansion of glassy layer, makes different products under the stabilizing of raw material effect, guarantees that the planeness of glass facing brick meets the requirements of the standard.
See also shown in the accompanying drawing 1, in the present embodiment, the manufacture method of described polishing glass facing brick, its special character is that this method comprises by following steps and forms:
(1) plastic polishing glass facing brick matrix, preparation glass particle material and glass wall facing layered material slurry;
(1.1) various raw materials being gone into ball mill adds the water wet-milling and becomes mud;
(1.2) mud is through the dry preparation of spray tower powder;
(1.3) matrix of powder repressed moulding becoming glass facing brick;
(1.4) drying is carried out in the matrix adobe.
(2) on the glass facing brick matrix, carry out illuminated;
(2.1) adopt silk screen or rubber roll stamp on the glass facing brick matrix surface to decorate;
(2.2) adopt specking or get rid of point mode and decorate;
(2.3) for guaranteeing that the background color unanimity can be at matrix surface charity cosmetic soil; And then print various decorative patterns and carry out polychromy.
(3) wet cloth glassy layer;
(3.1) output according to the glass smelting kiln becomes a batch preparation glass smelting material, deposits the glass particle amount for preparing standby;
(3.2) slip of the wet cloth glassy layer of preparation;
(3.3) adopt wet cloth technology;
(3.4) polishing glass facing brick burns till;
(3.5) the glass wall facing tile product with kiln discharge polishes on the gentle polishing machine of imitative type;
(3.6) make the polishing glass facing brick product of the high grade of transparency, high gloss.
Described operation (3.1) further comprises:
(3.1.1) that batch mixes is even;
(3.1.2) in cell furnace, melt;
(3.1.3) melt to 1550-1600 ℃;
(3.1.4) glass melt clarification;
(3.1.5) glass melt flows out in tank furnace;
(3.1.6) circulating water pool;
(3.1.7) hardening;
(3.1.8) make the glass smelting particulate material.
Described operation (3.2) further comprises:
(3.2.1) glass smelting material and part raw material are gone into ball mill and carry out wet-milling, wherein: material: ball: water=1:2:0.5-0.6; Ball milling fineness: 0.1-0.5% (325 mesh screen residue);
(3.2.2) preparation glass wall facing slip;
(3.2.2.1), whitewashing: proportion 1.20-1.70g/ml;
(3.2.2.2), drench slurry: 1.70-1.90g/ml;
(3.2.2.3), serigraphy: the glass wall facing slurry is used the methylcellulose thickening, be suitable for serigraphy.
Described operation (3.3) further comprises:
(3.3.1) the glass wall facing layered material for preparing is starched the watch crystal layer that makes it to become face brick by waterfall pouring slurry method, spraying carvel built, coating and printing method;
Described waterfall drenches the slurry method, is with pump the glass wall facing layer slurry that preparation meets the technological parameter requirement to be beaten to vacuum tank, makes slip form continuous slurry curtain on bell jar by pulp feeding pipe mouth, dashpot.
(3.3.2) above-mentioned three kinds of cloth applying methods can make up utilization, and glassy layer thickness is reached more than the 0.5mm.
Described operation (3.4) further comprises:
(3.4.1) charity is crossed the glass wall facing adobe product dried of glassy layer;
(3.4.2) advancing roller kilns burns till; Firing temperature 1160-1250 ℃; Firing period 60-80 minute.
Described operation (3.5) further comprises:
(3.5.1) remove product surface flue gas pollutant in the sintering process, make it to appear multicolour pattern.
(4) polishing glass facing brick burns till;
(5) the glass wall facing tile product with kiln discharge polishes on the gentle polishing machine of imitative type;
(6) make polishing glass facing brick product.
The above only is preferred embodiment of the present invention, and all equalizations of being done according to claim scope of the present invention change and modify, and all should belong to the covering scope of claim of the present invention.
Claims (11)
1, a kind of polishing glass facing brick is characterized in that:
Described polishing glass facing brick matrix said composition by weight percentage is made up of following component:
Porcelain sand 59%～80%
Black, white clay 15%～40%
Additive 0.5%～5%
Described glass smelting material said composition by weight percentage is made up of following component:
Brium carbonate 5%～20%
Wollastonite 20%～40%
Albite 10%～40%
Kaolin 20%～30%
Zinc oxide 3%～10%
Talcum 8%～10%
Described glass wall facing layer said composition by weight percentage is made up of following component:
Glass smelting material 20%～80%
Raw material 15%～90%.
2, make method, it is characterized in that this method comprises by following steps to form according to the described polishing glass facing brick of claim 1:
(1) plastic polishing glass facing brick matrix, preparation glass particle material and glass wall facing layered material slurry;
(2) on the glass facing brick matrix, carry out illuminated;
(3) wet cloth glassy layer;
(4) polishing glass facing brick burns till;
(5) the glass wall facing tile product with kiln discharge polishes on the gentle polishing machine of imitative type;
(6) make polishing glass facing brick product.
3, according to the manufacture method of the described polishing glass facing brick of claim 2, it is characterized in that: described operation (1) further comprises:
(1.1) various raw materials being gone into ball mill adds the water wet-milling and becomes mud;
(1.2) mud is through the dry preparation of spray tower powder;
(1.3) matrix of powder repressed moulding becoming glass facing brick;
(1.4) drying is carried out in the matrix adobe.
4, according to the manufacture method of the described polishing glass facing brick of claim 2, it is characterized in that: described operation (2) further comprises:
(2.1) on compression moulding and dry glass facing brick matrix surface or on the matrix surface of charity cosmetic soil, carry out polychromy;
(2.2) adopt screen printing, rubber roll printing ornament pattern or spray, get rid of spot and decorate.
5, according to the manufacture method of the described polishing glass facing brick of claim 2, it is characterized in that: described operation (3) further comprises:
(3.1) output according to the glass smelting kiln becomes a batch preparation glass smelting material, deposits the glass particle amount for preparing standby;
(3.2) slip of the wet cloth glassy layer of preparation;
(3.3) adopt wet cloth technology;
(3.4) polishing glass facing brick burns till;
(3.5) the glass wall facing tile product with kiln discharge polishes on the gentle polishing machine of imitative type;
(3.6) make the polishing glass facing brick product of the high grade of transparency, high gloss.
6, according to the manufacture method of the described polishing glass facing brick of claim 5, it is characterized in that: described operation (3.1) further comprises:
(3.1.1) that batch mixes is even;
(3.1.2) in cell furnace, melt;
(3.1.3) melt to 1550 ℃～1600 ℃;
(3.1.4) glass melt clarification;
(3.1.5) glass melt flows out in tank furnace;
(3.1.6) circulating water pool;
(3.1.7) hardening;
(3.1.8) make the glass smelting particulate material.
7, according to the manufacture method of the described polishing glass facing brick of claim 5, it is characterized in that: described operation (3.2) further comprises:
(3.2.1) glass smelting material and part raw material are gone into ball mill and carry out wet-milling, wherein: material: ball: water=1:2:0.5-0.6; Ball milling fineness: 0.1-0.5% (325 mesh screen residue);
(3.2.2) preparation glass wall facing slip;
(3.2.2.1), whitewashing: proportion 1.20-1.70g/ml;
(3.2.2.2), drench slurry: 1.70-1.90g/ml;
(3.2.2.3), serigraphy: the glass wall facing slurry is used the methylcellulose thickening, be suitable for serigraphy.
8, according to the manufacture method of the described polishing glass facing brick of claim 5, it is characterized in that: described operation (3.3) further comprises:
(3.3.1) the glass wall facing layered material for preparing is starched the watch crystal layer that makes it to become face brick by waterfall pouring slurry method, spraying carvel built, coating and printing method;
(3.3.2) above-mentioned three kinds of cloth applying methods can make up utilization, and glassy layer thickness is reached more than the 0.5mm.
9, the manufacture method of described polishing glass facing brick according to Claim 8, it is characterized in that: described operation (3.3.1) further comprises: described waterfall drenches the slurry method, be the glass wall facing layer slurry that preparation meets the technological parameter requirement to be beaten to vacuum tank, make slip on bell jar, form continuous slurry curtain by pulp feeding pipe mouth, dashpot with pump.
10, according to the manufacture method of the described polishing glass facing brick of claim 5, it is characterized in that: described operation (3.4) further comprises:
(3.4.1) charity is crossed the glass wall facing adobe product dried of glassy layer;
(3.4.2) advancing roller kilns burns till; Firing temperature 1160-1250 ℃; Firing period 60-80 minute.
11, according to the manufacture method of the described polishing glass facing brick of claim 5, it is characterized in that: described operation (3.5) further comprises:
(3.5.1) remove product surface flue gas pollutant in the sintering process, make it to appear multicolour pattern.
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|---|---|---|---|
| CN2009101066170A CN101545310B (en) | 2009-04-08 | 2009-04-08 | Polishing glass facing brick and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101066170A CN101545310B (en) | 2009-04-08 | 2009-04-08 | Polishing glass facing brick and manufacturing method thereof |
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| CN101545310B CN101545310B (en) | 2011-07-20 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113773113A (en) * | 2021-09-16 | 2021-12-10 | 蒙娜丽莎集团股份有限公司 | Acid-washing frosted surface anti-slip ceramic tile and preparation method thereof |
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| US4990398A (en) * | 1987-08-26 | 1991-02-05 | Inax Corporation | Skin-surfaced foam glass tile and method for production thereof |
| CA2449495A1 (en) * | 2001-06-28 | 2003-01-09 | Michael J. Haun | Method for making product from fiber glass waste |
| CN1382666A (en) * | 2002-05-22 | 2002-12-04 | 三水市特地陶瓷有限公司 | Process for preparing microcrystal glass-ceramic tile |
| CN1508023A (en) * | 2002-12-13 | 2004-06-30 | 南海市樵东陶瓷有限公司 | Micro Crystal galss wall floor brick decorating process and product thereof |
| CN101138865A (en) * | 2006-09-08 | 2008-03-12 | 陈国雄 | Method for producing novel nucleated glass-ceramic tile |
| CN100540493C (en) * | 2006-11-10 | 2009-09-16 | 叶荣恒 | A kind of production technique of novel multiple crystallization combined glass-ceramic clad plate |
| CN101337826B (en) * | 2007-07-06 | 2010-07-28 | 中国地质大学（武汉） | Technique of preparing microcrystalline glass-ceramic composite board by one-step firing process |
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| CN113773113A (en) * | 2021-09-16 | 2021-12-10 | 蒙娜丽莎集团股份有限公司 | Acid-washing frosted surface anti-slip ceramic tile and preparation method thereof |
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| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Dongguan Weimei Ceramic Industrial Park Co., Ltd. Assignor: Huang Jianping Contract record no.: 2012440000288 Denomination of invention: Polishing glass facing brick and manufacturing method thereof Granted publication date: 20110720 License type: Exclusive License Open date: 20090930 Record date: 20120601 |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190903 Address after: 523281 Guangdong city of Dongguan province Tangxia Gaobu Town Village beautiful ceramic industrial park Patentee after: Dongguan Weimei Ceramic Industrial Park Co., Ltd. Address before: 523121 Guangdong Weimei Ceramics Co., Ltd. on Caodun Bridge of Beiwang Road, Gaocheng Town, Dongguan City, Guangdong Province Patentee before: Huang Jianping |