Summary of the invention
The purpose of this invention is to provide and a kind ofly can effectively shorten dyeing, enhance productivity, reduce the orlon/viscose/chinlon/spandex polycomponent seamless underwear dyeing process of blowdown.
The present invention is the orlon/viscose/chinlon/spandex polycomponent seamless underwear dyeing process, it is characterized in that being undertaken by following processing step:
A, dye viscose: the orlon/viscose/chinlon/spandex polycomponent seamless underwear is put into dye vat, dye viscose,, soap washing then through hot water wash by existing technological requirement of dying viscose;
B, with bathing the refining oil removing and dying acrylic fibers/chinlon/spandex: add dying material and auxiliary agent and carry out then through hot water wash, soaping, wash with bathing the refining oil removing and dying acrylic fibers/chinlon/spandex;
C, soft treatment: carry out soft treatment by existing soft treatment technological requirement;
Dying material among the described step B and auxiliary agent be by degreaser, refining agent, and ED type cation dyes, faintly acid or neutral dye, precipitation prevents agent, chelated dispersants, levelling agent, glacial acetic acid, compositions such as sodium acetate.
The addition of dying material and auxiliary agent can be respectively among the described step B: ED type cation dyes consumption 0.001%~3%, faintly acid or neutral dye consumption 0.001%~3%, degreaser 1~2g/L, refining agent 0.5~1g/L, precipitation prevents agent 0.5~1g/L, chelated dispersants 0.3~0.8g/L, levelling agent, 0.25~1g/L, glacial acetic acid 0.5~1g/L, sodium acetate 1~2g/L.
Described ED type cation dyes are the ED type cation dyes that Japanese chemical drug is produced.
Described precipitation prevents that agent from can be NEOTEX CA-5Z or A Baige A.
Described with bathing the refining oil removing and dying acrylic fibers/chinlon/spandex and can carry out according to the following steps: adding assistant in the time of 30 ± 5 ℃, the order of adding assistant is that chelated dispersants, degreaser+refining agent, levelling agent, glacial acetic acid and sodium acetate, precipitation prevent agent, adds to add another kind of auxiliary agent again after changeing 2-3min behind a kind of auxiliary agent; Add again after all auxiliary agents all add and add ED type cation dyes after weak acid dye or neutral dye commentaries on classics 3~8min is warmed up to 75 ± 5 ℃ of commentaries on classics 8~12min with 1~1.5 ℃/min, change 3~8min again, be warmed up to 90 ± 3 ℃ of insulation 8~12min with 1~1.5 ℃/min and be warmed up to 100 ± 2 ℃ of insulation 60 ± 5min with 0.5~1 ℃/min again.
The present invention compared with prior art has following outstanding advantage and good effect:
1, the refining oil removing, dye acrylic fibers, dye chinlon/spandex and carry out with bathing, four bath methods of prior art are kept to two bath process, shortened technological process, shortened dyeing time, improved output, reduced the consumption of steam and water, reduced blowdown.
2, according to the refining oil removing, dye acrylic fibers, dye chinlon/spandex with the technological requirement of bathing, at auxiliary agent and faintly acid or neutral dyes such as the required degreaser of prior art, refining agent, chelated dispersants, levelling agents, on the basis of cation dyes, through repeatedly repetition test comparison, deducted glacial acetic acid, sodium acetate has rationally been selected ED type cation dyes for use, and the interpolation precipitation prevents agent.The ED type cation dyes that Japan's chemical drug is produced; it is structurally different with general cation dyes; the outside of ED type cation dyes molecular structure is surrounded by layer protecting film; stoped in dyeing course cation dyes and other dyestuff anionicsite and anionic auxiliary to play precipitation reaction to a certain extent, this just for the refining oil removing, dye acrylic fibers, dye chinlon/spandex and provide feasible basis with bathing.Precipitation prevents that selecting for use of agent from also being feasible key of the present invention; though ED type cation dyes outsourcing diaphragm; but can break at the last diaphragm that dyes in the process; at this moment precipitation prevents that agent from just having played effect; stop cation dyes and other dyestuff anionicsite and anionic auxiliary to play precipitation reaction, avoided the mutual cross pollution of dying material and auxiliary agent.
3, according to the refining oil removing, dye acrylic fibers, dye chinlon/spandex with bathe and dying material and auxiliary agent to the requirement of technology, through repeatedly repetition test comparison, rationally determine the interpolation order of dying material and auxiliary agent and temperature, time, prevent between each dyestuff, the auxiliary agent, interaction between dyestuff and the auxiliary agent, help stablizing dyeing, improve the once successful probability of dyeing.84 ℃ of beginnings of cation dyes are just dyed acrylic fiber in the meeting, so add about cation dyes to 80 ℃, do not influence acrylic fibers on dye or worry dyeing flower, can also allow neutrality or weak acid dye dye part earlier, reduce amount and time that cation dyes contact with faintly acid or neutral dye, helped the stability that co-bathing dyeing carries out.
The specific embodiment
Embodiment 1:
Raw material: 64.6% heating yarn (English cry Thermogear TM), 20.5% 20/30-12F polyamide core-spun yarn, 14.9% 40/30-12F polyamide core-spun yarn, the yarn that generates heat are to be formed by 65% ultra-fine acrylic fibers and 35% viscose blending.
Product: three fens trousers, four fens trousers and vest; Color: brown.
A, dye used the dying material of viscose and auxiliary agent prescription:
Reactive yellow ED 0.28%
Reactive red ED 1%
Reactive navy blue ED 0.28%
Chelated dispersants 1g/L
Glauber salt 50g/L
Soda ash 20g/L
Technological parameter: 25 ℃ add glauber salt and 1/3 soda ash and change 10min, are warmed up to behind 60 ℃ of insulation 20min gradation with 1 ℃/min and add remaining soda ash and be incubated 60 minutes again, PH=10.5, bath raio 1: 25.
B, with bathing the refining oil removing and dying used the dying material of acrylic fibers/chinlon/spandex and auxiliary agent is write out a prescription:
Refining agent L-100 0.5g/L
Degreaser TF-129 1g/L
Cationic yellow 3RL-ED 0.76%
Cationic red GRL-ED 0.38%
The blue GSL-ED 0.33% of CATION
LANASET PA brown 0.35%
LANASET PA red 0.08%
Precipitation prevents agent P-30 0.5g/L
Levelling agent paregal O 0.5g/L
Glacial acetic acid 0.75g/L
Sodium acetate 1.5g/L
Technological parameter: add Lehner and shine and to take off dyestuff and be warmed up to 80 ℃, add cation dyes and be warmed up to 100 ℃ with 1 ℃/min with 1.5 ℃/min, insulation 60min, the pH value is 4.5~5, bath raio 1: 25
Technological operation explanation: reinforced operation is noted that 30 ℃ of elder generations add all auxiliary agents respectively and change 5min → add again LANASET PA dyestuff and change 5min → be warmed up to 80 ℃ with 1.5 ℃/min and add cation dyes and change 5min → 1 ℃/min and be warmed up to 90 ℃ of insulation 10min and be warmed up to 100 ℃ again and be incubated behind the 60min sample when dying nitrile/brocade.In order to improve COLOR FASTNESS, soaping of the dynamics that strengthen soaping, particularly acrylic fibers adopts the secondary acrylic fibers to soap in case of necessity.
Dye the back fabric after tested, WASHING COLOR FASTNESS reaches more than 4 grades, fastness to rubbing: 4 grades of unlubricated frictions, the wet 3-4 level of rubbing.
Embodiment 2:
Raw material: 64.6% heating yarn (English cry Thermogear TM), 20.5% 20/30-12F polyamide core-spun yarn, 14.9% 40/30-12F polyamide core-spun yarn, the yarn that generates heat are to be formed by 65% ultra-fine acrylic fibers and 35% viscose blending.
Product: three fens trousers, four fens trousers and vest; Color: black.
A, used the dying material of viscose and auxiliary agent prescription:
Chelated dispersants 1g/L
Reactive yellow ED 0.07%
Reactive black W-NN 2.8%
Glauber salt 60g/L
Soda ash 20g/L
Technological parameter: 25 ℃ add glauber salt and soda ash commentaries on classics 10min, are warmed up to 60 ℃ of insulations 60 minutes, PH=11, bath raio 1 with 1 ℃/min; 25.
B, with bathing the refining oil removing and dying used the dying material of acrylic fibers/chinlon/spandex and auxiliary agent is write out a prescription:
Refining agent L-100 0.5g/L
Degreaser TF-129 1g/L
Refined lattice Saite is deceived SS-G 2.3%
Cationic black R-ED 2.65%
The blue GSL-ED 0.167% of CATION
Precipitation prevents agent P-30 0.5g/L
Levelling agent paregal O 0.5g/L
Glacial acetic acid 1g/L
Technological operation explanation: when dying nitrile/brocade reinforced operation be noted that 30 ℃ of elder generations respectively at interval adding assistant change the black SS-G dyestuff of Jia Yage Saite of 5min → again and change 5min → be warmed up to 80 ℃ and add the cationic black dyestuffs and change 5min → 1 ℃/min and be warmed up to 90 ℃ of insulation 10min and be warmed up to 100 ℃ again and be incubated behind the 60min sample with 1.5 ℃/min.In order to improve COLOR FASTNESS, soaping of the dynamics that strengthen soaping, particularly acrylic fibers adopts the secondary acrylic fibers to soap in case of necessity, and in order to improve fastness to wet rubbing, the humidification fastness promoting agent that rubs is handled in case of necessity.
Dye the back fabric after tested, WASHING COLOR FASTNESS reaches more than 4 grades, fastness to rubbing: unlubricated friction 3-4 level, wet and rub 3 grades.
Dying material in the above embodiment of the present invention and auxiliary agent decationize dyestuff and precipitation prevent that agent from being outside the present invention selects for use especially, and it is commonly used that other dying material and auxiliary agent are prior art.The foregoing description only is can not limit the present invention to explanation of the present invention, in implication suitable with the present invention and any change and the combination in the scope, all should think within the scope of the invention.
The present invention compared with prior art, has following economic and social benefit through practical application:
Dyeing time and output: former four bath methods were normally dyed shallow middle look of used time of a cylinder 20 hours, middle dark 24 hours, look was 12 hours during the new technology dyeing time was shallow, middle dark 14 hours, dyed a cylinder product, dyeing time can shorten 8-10 hour, calculated by one day 24 hours, former technology dyeing was dyed a cylinder in one day, and new technology can be dyed nearly two cylinder in one day, improve production efficiency, shortened delivery date.
Steam consumption: former technology is compared few operation with steam to be had with new technology: three road hot water wash, refining oil removing is separately soaped together, dyes polyamide fibre separately, can economize on vapour more than 1/3rd.
The consumption of water, electricity: former technology is compared with new technology, and look was reduced to 9 cylinder water from 16 cylinder water during new technology was shallow; Middle dark color is reduced to 12 cylinder water from 20 cylinder water, and water consumption has reduced 7/16 or 2/5, but conserve water resource 2/5 amount is saved electricity 2/5.
Integrated cost: except that dyestuff and auxiliary dosage, from water, electricity, vapour, time, artificial, blowdown and production efficiency analysis-by-synthesis, new technology cost-saved about 1/3rd.Also use water resource less, reduced cost of sewage disposal, reduced the sewage discharge pollution on the environment.