CN115595806A - Multi-component blended fabric garment dyeing process - Google Patents

Multi-component blended fabric garment dyeing process Download PDF

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Publication number
CN115595806A
CN115595806A CN202211348477.XA CN202211348477A CN115595806A CN 115595806 A CN115595806 A CN 115595806A CN 202211348477 A CN202211348477 A CN 202211348477A CN 115595806 A CN115595806 A CN 115595806A
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China
Prior art keywords
dyeing
dosage
ready
dye
made clothes
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Inventor
李永强
郝海涛
陈旭
张洪晶
周克
虞啸天
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Zhejiang University Of Science And Technology Tongxiang Research Institute Co ltd
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Zhejiang University Of Science And Technology Tongxiang Research Institute Co ltd
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Priority to CN202211348477.XA priority Critical patent/CN115595806A/en
Publication of CN115595806A publication Critical patent/CN115595806A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/0032Determining dye recipes and dyeing parameters; Colour matching or monitoring
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/30Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of articles, e.g. stockings
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/34Driving arrangements of machines or apparatus
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/39General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using acid dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/41General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using basic dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/445Use of auxiliary substances before, during or after dyeing or printing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/653Nitrogen-free carboxylic acids or their salts
    • D06P1/6533Aliphatic, araliphatic or cycloaliphatic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673Inorganic compounds
    • D06P1/67333Salts or hydroxides
    • D06P1/6735Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82Textiles which contain different kinds of fibres
    • D06P3/8204Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8295Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing nitrile and ester groups

Abstract

The invention discloses a ready-made clothes dyeing process for multi-component blended fabric, which is characterized in that ready-made clothes are dynamically rotated clockwise and anticlockwise in a rotary energy-saving lifting dyeing machine and a leveling agent is added to promote the dye adsorption homogenization of the blended ready-made clothes fabric, and then the dyeing technology of a one-bath two-step process is adopted to realize uniform dyeing and excellent homochromatism of the multi-component blended fabric of the ready-made clothes; the dyeing process separately and step-by-step adds dyes required by multi-component fabrics to pre-dye fibers, can obtain the same color depth as the traditional dyeing process, and is even superior to the traditional dyeing process; the color fastness to rubbing and soaping are also superior to that of traditional dyeing, the level dyeing degree and the same color effect of the fabric are obvious, the color difference between different blended fabrics after the fabric is dyed can be effectively reduced, and the method is an innovative dyeing process in the field of garment dyeing.

Description

Multi-component blended fabric garment dyeing process
Technical Field
The invention relates to a dyeing process, in particular to a dyeing process for ready-made clothes of multi-component blended fabric. Belongs to the technical field of garment dyeing.
Background
The (aged) appearance of ready-made garment dyeing products, especially the antique effect on seams, is a popular appearance that is always desired by the fashion industry. In addition, the ready-made clothes dyeing has the characteristics of multiple varieties, difficult retraction of ready-made clothes, fast renewal and circulation of ready-made clothes and the like, so that the ready-made clothes dyeing can make a fast response to the instant change and the demand of the fashion industry, and the ready-made clothes dyeing becomes more attractive application in the fast-paced fashion industry.
Compared with the traditional dyeing, the garment dyeing has the characteristics of small batch, excellent size stability, wearing comfort and the like, and the traditional dyeing process mostly adopts dyes such as active dyes, reducing dyes, acid dyes, cationic dyes and the like, so that the fabric is single, the dyeing time is long, the step-by-step process is complicated, the energy consumption is high, the sewage discharge is large, the cost is high, and the market demand is difficult to adapt.
The existing ready-made clothes dyeing process has the defects that the color difference of different blended fabrics in ready-made clothes is large when the ready-made clothes are dyed, or the ready-made clothes cannot be dyed under the same or similar conditions due to different fiber structures among the fabrics, so that the requirement of cloth-like homochromatism is difficult to meet.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the dyeing process for the ready-made clothes of the multi-component blended fabric, which has the advantages of good dyeing effect on the ready-made clothes, short dyeing time, high production efficiency, low energy consumption and less pollution discharge.
In order to realize the purpose, the invention adopts the following technical scheme:
a multi-component blended fabric garment dyeing process comprises the following steps:
(1) Performing pretreatment of deoiling and impurity removal on ready-made clothes;
(2) Starting the dyeing machine, heating and rotating to enable ready-made clothes fabric to be completely immersed in the dye liquor, and rotating is beneficial to uniform dyeing;
(3) Adding dyeing salt and substitute alkali, dyeing viscose fiber components by using reactive dye, cooling, and discharging dye liquor; after water is changed, adding dyeing acid, a dispersing agent, a leveling agent, a dispersing agent, a disperse dye and an acid dye, pre-dyeing a polyester fiber component and a polyamide fiber component, then adding a cationic dye, post-dyeing the acrylic fiber component, cooling, and discharging a dye solution;
(4) Soaping, smoothing, washing with clear water, dewatering and drying.
Preferably, the ready-made clothes are prepared from viscose fiber components, polyester fiber components, nylon fiber components and acrylic fiber components according to the mass ratio of 8-44: 10 to 40:9 to 38: 7-44, and processing the obtained fabric by blending.
Preferably, in the step (1), degreasing is realized by using a degreasing agent, wherein the degreasing agent is CJ-66 which is purchased from New materials GmbH of Hanbang, zhejiang; the deoiling process conditions are as follows: bath ratio of 1: 20-30 g/L of water is fed, the dosage of the degreasing agent is 2-4 g/L, the degreasing agent is added, the temperature is raised to 75-85 ℃, the temperature is kept for 15-25 minutes, and 100r/min dehydration is carried out for 10-15 minutes.
Preferably, in the step (2), the ready-made clothes are uniformly dyed by rotating the energy-saving lifting type ready-made clothes dyeing device to regularly turn over the dyeing machine at a rotating speed of 20r/min clockwise and a turning over speed of 2 times/min.
Preferably, in the step (2), the dyeing machine is heated to 60 ℃ at a speed of 1 ℃/min.
Preferably, in the step (2), the blended fabric ready-made clothes are put into the rotary energy-saving lifting type dyeing machine, water and reactive dye are added to prepare a dye liquor, and the bath ratio is 1:20 to 30 parts; wherein the reactive dye is reactive yellow B-3RD, and the dosage is as follows: 2 to 12% owf.
Preferably, in the step (3), the dyeing salt is anhydrous sodium sulfate which is purchased from Jiangsu Qinghe chemical Co., ltd, and the dosage is 7-25 g/L; the dosage of the substitute alkali is 5-20 g/L, in particular to the substitute alkali AK-60/50/40/30 which is purchased from Puston science and technology Limited in Zhejiang.
Preferably, in the step (3), the dyeing process conditions for the viscose fiber component are as follows: heating to 40 ℃, adding dyeing salt, preserving the temperature for 40-50 minutes, adding substitution alkali, heating to 65-75 ℃ at the speed of 1.5 ℃/min, and preserving the temperature for 30-40 minutes.
Preferably, in the step (3), the viscose fiber component is cooled to 30 ℃ at a speed of 1.5 ℃/min when being dyed.
Preferably, in the step (3), the staininic acid is glacial acetic acid, is purchased from Jiangsu qinghe chemical industry Co., ltd, and is used in an amount of 0.15-1 g/L; the dispersant is dispersant IW which is purchased from Jiangsu Haian petrochemical plant and the dosage is 1 to 2g/L; the leveling agent is Nifantin AN, is purchased from Jiangsu Haian petrochemical plants, and is used in AN amount of 4-8 g/L, and the diffusant is German American DM-1501, and is used in AN amount of 2-6 g/L.
Preferably, in the step (3), the disperse dye includes: disperse ruby SE-2GF, dosage: 0.8 to 4.2% owf; the dosage of disperse scarlet GS: 0.5-2.5% owf; the acid dye comprises: weakly acidic light yellow G, dosage: 0.1-1% owf; weakly acidic brilliant blue RAWL, dosage: 0.4-1.5% owf.
Preferably, in the step (3), the process conditions of the pre-dyeing are as follows: heating to 60-70 ℃ at the speed of 1 ℃/min, and preserving the heat for 40-50 minutes.
Preferably, in the step (3), the cationic dye comprises: cation red X-GRL, dosage: 1.5-6% owf; cationic yellow X-GL, dosage: 0.9-3.5% owf; cationic blue X-BL, amount: 0.75 to 3% owf.
Preferably, in the step (3), the process conditions of the post-dyeing are as follows: heating to 100-110 deg.c at 1 deg.c/min and maintaining for 40-50 min.
Preferably, in the step (3), the temperature is reduced to 50 ℃ at a speed of 0.5 ℃/min when the acrylic fiber part is dyed.
Preferably, in the step (4), the soaping process conditions are as follows: according to the bath ratio of 1:20, feeding water, adding a soaping agent, soaping for 15-25 minutes at 65-80 ℃, and dehydrating for 10-20 minutes at 100 r/min; wherein the soaping agent is TF-130A, which is purchased from the company of chemical industry, and the dosage is 1-2 g/L.
Preferably, in the step (4), the process conditions of the smoothing treatment are as follows: according to the bath ratio of 1:20, feeding water, adding a smoothing agent, rotating at the temperature of between 35 and 45 ℃ for 15 to 25 minutes, and dehydrating for 15 minutes at the speed of between 100 and 200 r/min; wherein the smoothing agent is H-12, which is purchased from New materials GmbH of Zhejiang Han Pont, and the dosage is 2-3 g/L.
Preferably, in the step (4), the process conditions of the clean water washing are as follows: according to the bath ratio of 1:20, washing for 15 minutes at 30-50 ℃, dehydrating for 4-5 minutes at the speed of 200r/min, dehydrating for 5-15 minutes at the speed of 100r/min, and drying.
The invention has the beneficial effects that:
according to the invention, the ready-made clothes are dynamically rotated clockwise and anticlockwise in the rotary energy-saving lifting dyeing machine and the leveling agent is added, so that the dye adsorption of the blended ready-made clothes fabric is promoted to be uniform, and the dyeing technology of a one-bath two-step process is adopted, so that the multi-component fabric of the ready-made clothes is uniformly dyed and has excellent homochromatism; the dyeing process separately and step-by-step adds dyes required by multi-component fabrics to pre-dye fibers, can obtain the same color depth as the traditional dyeing process, and is even superior to the traditional dyeing process; the color fastness to rubbing and soaping are also superior to that of traditional dyeing, the level dyeing degree and the same color effect of the fabric are obvious, the color difference between different blended fabrics after the fabric is dyed can be effectively reduced, and the method is an innovative dyeing process in the field of garment dyeing.
According to the invention, the color of the fabric of the ready-made clothes is adjusted through screening of the dye, the deep dyeing property of the fabric is adjusted through the concentration of the dye liquor, the chromatic light of the color of the fabric is adjusted through the dye dosage, and the level dyeing degree of the fabric is controlled through rotating the rotating state and rotating speed of the energy-saving lifting type dyeing device for the ready-made clothes and the leveling agent.
In the invention, for the blending of the ready-made clothes fabric, the dye type, the dye using amount, the auxiliary agent using amount, the dyeing time and the like can be screened and adjusted according to the composition, the blending proportion, the supermolecular structure of each component fiber and the like of the used blended fiber, but the whole ready-made clothes dyeing process is not changed.
Detailed Description
The present invention will be further illustrated by the following examples, which are intended to be merely illustrative and not limitative.
The dyeing machine used in the present invention is a JR-energy saving lifting garment dyeing machine, available from jinri stainless steel machinery ltd, of jiaxing city.
Example 1:
a multi-component blended fabric garment dyeing process comprises the following steps:
(a) Adding the ready-made clothes into a dyeing machine, and carrying out deoiling and impurity removing treatment on the ready-made clothes;
(b) Putting the ready-made clothes into a dyeing machine to turn the ready-made clothes clockwise and anticlockwise;
(c) Starting a machine to heat, and adjusting the rotating speed of the dyeing machine to be 20r/min to ensure that the ready-made clothes fabric is completely immersed in the dye solution;
(d) Setting dyeing temperature, heat preservation time and heating and cooling rate, and carrying out dip dyeing;
(e) After dyeing is finished, cooling to 50 ℃, soaping, smoothing, washing with clear water, dehydrating correspondingly, taking out and drying.
In the step (a), the multi-component blended ready-made clothes fabric comprises the following components: gluing: polyester: and (2) nylon: acrylic fiber =8, 38: feeding water according to a bath ratio of 1:30, adding a degreasing agent, heating to 85 ℃ for degreasing for 25min, and dehydrating at a speed of 100r/min for 15min; wherein, the dosage of the oil removing agent is as follows: 4g/L.
In the step (c), putting the blended fabric ready-made clothes into a dyeing machine, adding water and reactive dye to prepare a dye liquor, and enabling the bath ratio to be 1.
In the step (d), the dyeing machine turns over and dyes clockwise and anticlockwise according to the speed of 20r/min, the dye bath is heated to 40 ℃, then dyeing salt is added for heat preservation for 40min, and soda is added at constant temperature, heated to 65 ℃ at the speed of 1.5 ℃/min and preserved for 30min; then the dye bath is cooled to 30 ℃ at the speed of 1.5 ℃/min and then discharged. Finishing dyeing of viscose fiber components in the ready-made clothes; wherein the salt dosage is as follows: 7g/L; the dosage of the calcined soda is as follows: 5g/L; the dye is reactive yellow B-3RD, and the dosage is as follows: 2% owf.
Changing water, adding dyeing acid, dispersant, leveling agent, diffusant, disperse dye and acid dye, heating to 70 ℃ at the speed of 1 ℃/min, keeping the temperature for 50 minutes, and pre-dyeing the polyester fiber component of the polyester fiber component and the polyamide fiber component of the polyamide fiber component; wherein the dosage of the glacial acetic acid is 1g/L; dispersant IW, the dosage is 1g/L; the dosage of the leveling agent Nifantin AN is 8g/L; the diffusant is Demei DM-1501, and the dosage is 4g/L; the disperse dye is disperse ruby SE-2GF, and the dosage is as follows: 0.8% owf; the dosage of disperse scarlet GS: 0.5% owf; (ii) a The acid dye is faintly acid light yellow G, and the dosage is as follows: 1% owf; weakly acidic brilliant blue RAWL, dosage: 1.5% owf.
Adding cationic dye, heating to 110 deg.C at a speed of 1 deg.C/min, and maintaining for 50min; after the dyeing is finished, the dye liquor is cooled to 50 ℃ at the speed of 0.5 ℃/min and then discharged, and the dyeing of the acrylic fiber component in the ready-made clothes is finished, namely the blended ready-made clothes fabric is dyed. Wherein the cationic dye is cationic red X-GRL, and the dosage is as follows: 6% owf; cationic yellow X-GL, dosage: 3.5% owf; cationic blue X-BL, amount: 3% owf.
In the step (e), the soaping process comprises the following steps: feeding water according to a bath ratio of 1:20, adding a soaping agent, washing for 15min at 65 ℃, and dehydrating for 10min at a speed of 100 r/min; wherein the soaping agent is a soaping agent TF-130A produced by a chemical company, and the dosage is 1g/L.
In the step (e), the smoothing process comprises the steps of: feeding water according to a bath ratio of 1; wherein the smoothing agent is smoothing agent H-12 of New Material GmbH of Zhejiang Han Pont, and the dosage is 3g/L.
In the step (e), the water washing process with clean water comprises the following steps: feeding water according to a bath ratio of 1:20, washing for 15min at 50 ℃, dehydrating for 5min at a speed of 200r/min, dehydrating for 15min at a speed of 100r/min, and drying.
Example 2:
a dyeing process for ready-made clothes of multi-component blended fabric comprises the following steps:
(a) Adding the ready-made clothes into a dyeing machine, and carrying out deoiling and impurity removal treatment on the ready-made clothes;
(b) Putting the ready-made clothes into a dyeing machine to turn the ready-made clothes clockwise and anticlockwise;
(c) Starting a machine to heat, and adjusting the rotating speed of the dyeing machine to be 20r/min to ensure that the ready-made clothes fabric is completely immersed in the dye solution;
(d) Setting dyeing temperature, heat preservation time and heating and cooling rate, and carrying out dip dyeing;
(e) After dyeing is finished, cooling to 50 ℃, soaping, smoothing, washing with clear water, dehydrating correspondingly, taking out and drying.
In the step (a), the multi-component blended ready-to-wear fabric comprises the following components: gluing: polyester: and (2) nylon: acrylic fiber =20, 33: feeding water according to a bath ratio of 1; wherein, the dosage of the oil removing agent is as follows: 3g/L.
In the step (c), putting the blended fabric ready-made clothes into a dyeing machine, adding water and reactive dye to prepare a dye liquor, and enabling the bath ratio to be 1.
In the step (d), the dyeing machine turns over and dyes clockwise and anticlockwise according to the speed of 20r/min, the dye bath is heated to 40 ℃, then dyeing salt is added and the temperature is kept for 45min, and soda is added at constant temperature, the temperature is raised to 70 ℃ at the speed of 1.5 ℃/min and the temperature is kept for 35min; then the dye bath is cooled to 30 ℃ at the speed of 1.5 ℃/min and then discharged. Finishing dyeing of viscose fiber components in the ready-made clothes; wherein the salt dosage is as follows: 15g/L; the dosage of the calcined soda is as follows: 10g/L; the dye is reactive yellow B-3RD, and the dosage is as follows: 5% owf.
Changing water, adding dyeing acid, dispersant, leveling agent, diffusant, disperse dye and acid dye, heating to 65 ℃ at the speed of 1 ℃/min, keeping the temperature for 45 minutes, and pre-dyeing the polyester fiber component and the polyamide fiber component; wherein the dosage of the glacial acetic acid is 0.4g/L; dispersant IW, the dosage is 1.6g/L; the dosage of the leveling agent Nifantin AN is 4g/L; the diffusant is German American DM-1501, and the dosage is 2g/L; the disperse dye is disperse ruby SE-2GF, and the dosage is as follows: 1.8% owf; the dosage of disperse scarlet GS: 1.2% owf; the acid dye is weakly acidic light yellow G, and the dosage is as follows: 0.5% owf; weakly acidic brilliant blue RAWL, dosage: 0.7% owf.
Adding cationic dye, continuously heating to 105 ℃ at the speed of 1 ℃/min, and keeping the temperature for 45min; after dyeing is finished, the dye liquor is cooled to 50 ℃ at the speed of 0.5 ℃/min and then discharged, and the dyeing of the acrylic fiber component in the ready-made clothes is finished, namely the blended ready-made clothes fabric is dyed. Wherein the cationic dye is cationic red X-GRL, and the dosage is as follows: 3.78% owf; cationic yellow X-GL, dosage: 1.6% owf; cationic blue X-BL, amount: 1.42% owf.
In the step (e), the soaping process comprises the following steps: feeding water according to a bath ratio of 1; wherein the soaping agent is a soaping agent TF-130A produced by a chemical company, and the dosage is 1.5g/L.
In the step (e), the smoothing process includes: feeding water according to a bath ratio of 1:20, adding a smoothing agent, rotating at 40 ℃ for 20min, and dehydrating at 150r/min for 15min; wherein the smoothing agent is smoothing agent H-12 of New Material GmbH of Zhejiang Han Pont, and the dosage is 2.5g/L.
In the step (e), the water washing process with clean water comprises the following steps: feeding water according to a bath ratio of 1.
Example 3:
a multi-component blended fabric garment dyeing process comprises the following steps:
(a) Adding the ready-made clothes into a dyeing machine, and carrying out deoiling and impurity removing treatment on the ready-made clothes;
(b) Putting the ready-made clothes into a dyeing machine to turn the ready-made clothes clockwise and anticlockwise;
(c) Starting a machine to heat, and adjusting the rotating speed of the dyeing machine to be 20r/min to enable ready-made clothes fabric to be completely immersed in the dye solution;
(d) Setting dyeing temperature, heat preservation time and heating and cooling rate, and carrying out dip dyeing;
(e) After dyeing is finished, cooling to 50 ℃, soaping, smoothing, washing with clear water, correspondingly dehydrating, taking out and drying.
In the step (a), the multi-component blended ready-to-wear fabric comprises the following components: gluing: polyester: and (2) nylon: acrylic fiber =44, 7, the oil removing process is: feeding water according to a bath ratio of 1:20, adding a degreasing agent, heating to 75 ℃ for degreasing for 15min, and dehydrating at a speed of 100r/min for 10min; wherein, the dosage of the degreasing agent is as follows: 2g/L.
In the step (c), putting the blended fabric into a dyeing machine to make ready-made clothes, adding water and reactive dye to prepare a dye liquor, and enabling the bath ratio to be 1.
In the step (d), the dyeing machine turns over and dyes clockwise and anticlockwise at the speed of 20r/min, the dye bath is heated to 40 ℃, then dyeing salt is added and the temperature is kept for 50min, and soda is added at constant temperature, the temperature is raised to 75 ℃ at the speed of 1.5 ℃/min and the temperature is kept for 40min; then the dye bath is cooled to 30 ℃ at the speed of 1.5 ℃/min and then discharged. Finishing dyeing of viscose fiber components in the ready-made clothes; wherein the salt dosage is as follows: 25g/L; the dosage of the calcined soda is as follows: 20g/L; the dye is reactive yellow B-3RD, and the dosage is as follows: 12% owf.
Changing water, adding dyeing acid, dispersant, leveling agent, diffusant, disperse dye and acid dye, heating to 60 ℃ at the speed of 1 ℃/min, keeping the temperature for 40 minutes, and pre-dyeing the polyester fiber component of the polyester fiber component and the polyamide fiber component of the polyamide fiber component; wherein the dosage of the glacial acetic acid is 0.15g/L; the dosage of the dispersant IW is 2g/L; the dosage of the leveling agent Nifantin AN is 6g/L; the diffusant is German American DM-1501, and the dosage is 6g/L; the disperse dye is disperse ruby SE-2GF, and the dosage is as follows: 4.2% owf; disperse scarlet GS dosage: 2.5% owf; the acid dye is weakly acidic light yellow G, and the dosage is as follows: 0.1% owf; weakly acidic brilliant blue RAWL, dosage: 0.4% owf.
Adding cationic dye, heating to 100 deg.C at a speed of 1 deg.C/min, and keeping the temperature for 40min; after dyeing is finished, the dye liquor is cooled to 50 ℃ at the speed of 0.5 ℃/min and then discharged, and the dyeing of the acrylic fiber component in the ready-made clothes is finished, namely the blended ready-made clothes fabric is dyed. Wherein the cationic dye is cationic red X-GRL, and the dosage is as follows: 1.5% owf; cationic yellow X-GL, dosage: 0.9% owf; cationic blue X-BL, amount: 0.75% owf.
In the step (e), the soaping process comprises the following steps: feeding water according to a bath ratio of 1:20, adding a soaping agent, washing at 80 ℃ for 25min, and dehydrating at 100r/min for 20min; wherein the soaping agent is a soaping agent TF-130A produced by a heritage company, and the dosage is 2g/L.
In the step (e), the smoothing process includes: feeding water according to a bath ratio of 1:20, adding a smoothing agent, rotating at 35 ℃ for 15min, and dehydrating at a speed of 100r/min for 15min; wherein the smoothing agent is smoothing agent H-12 of New Material GmbH of Zhejiang Han Pont, and the dosage is 2g/L.
In the step (e), the water washing process with clean water comprises the following steps: feeding water according to a bath ratio of 1:20, washing for 15min at 40 ℃, dehydrating for 4min at a speed of 200r/min, dehydrating for 5min at a speed of 100r/min, and drying.
Comparative example 1:
a dyeing process for ready-made clothes of multi-component blended fabric comprises the following steps:
(a) Adding the ready-made clothes into a dyeing machine, and carrying out deoiling and impurity removing treatment on the ready-made clothes;
(b) Putting the ready-made clothes into a dyeing machine to turn the ready-made clothes clockwise and anticlockwise;
(c) Starting a machine to heat, and adjusting the rotating speed of the dyeing machine to be 20r/min to enable ready-made clothes fabric to be completely immersed in the dye solution;
(d) Setting dyeing temperature, heat preservation time and heating and cooling rate, and carrying out dip dyeing;
(e) After dyeing is finished, cooling to 50 ℃, soaping, smoothing, washing with clear water, correspondingly dehydrating, taking out and drying.
In the step (a), the multi-component blended ready-to-wear fabric comprises the following components: gluing: polyester: and (2) nylon: acrylic fiber =8, 38: feeding water according to a bath ratio of 1; wherein, the dosage of the degreasing agent is as follows: 4g/L.
In the step (c), the blended fabric is put into a dyeing machine to be ready-made, and water, dyeing acid, a dispersing agent, a leveling agent, a dispersing agent, reactive dye, disperse dye, acid dye and cationic dye are added to prepare a dye solution, wherein the bath ratio is 1.
In the step (d), the dyeing machine turns over and dyes clockwise and anticlockwise according to the speed of 20r/min, the dye bath is heated to 40 ℃, then dyeing salt is added for heat preservation for 40min, and soda is added at constant temperature, heated to 65 ℃ at the speed of 1.5 ℃/min and preserved for 30min; then heating to 70 ℃ at the speed of 1 ℃/min, preserving heat for 50 minutes, and then heating to 110 ℃ at the speed of 1 ℃/min, preserving heat for 50 minutes; after the dyeing is finished, the dye liquor is cooled to 50 ℃ at the speed of 0.5 ℃/min and then discharged, and the blended garment fabric is dyed. Wherein the salt dosage is as follows: 7g/L; the dosage of the calcined soda is as follows: 5g/L; glacial acetic acid, the dosage is 1g/L; the dosage of the dispersant IW is 1g/L; the dosage of the leveling agent Nifantin AN is 8g/L; the diffusant is German American DM-1501, and the dosage is 4g/L; the dye is reactive yellow B-3RD, and the dosage is as follows: 2% owf; the disperse dye is disperse ruby SE-2GF, and the dosage is as follows: 0.8% owf; the dosage of disperse scarlet GS: 0.5% owf; (ii) a The acid dye is faintly acid light yellow G, and the dosage is as follows: 1% owf; weakly acidic brilliant blue RAWL, dosage: 1.5% owf; the cationic dye is cationic red X-GRL, and the dosage is as follows: 6% owf; cationic yellow X-GL, dosage: 3.5% owf; cationic blue X-BL, amount: 3% owf.
In the step (e), the soaping process comprises the following steps: feeding water according to a bath ratio of 1; wherein the soaping agent is a soaping agent TF-130A produced by a chemical company, and the dosage is 1g/L.
In the step (e), the smoothing process comprises the steps of: feeding water according to a bath ratio of 1; wherein the smoothing agent is smoothing agent H-12 of New Material GmbH of Zhejiang Han Pont, and the dosage is 3g/L.
In the step (e), the water washing process with clean water comprises the following steps: feeding water according to a bath ratio of 1.
Comparative example 2:
a multi-component blended fabric garment dyeing process comprises the following steps:
(a) Adding the ready-made clothes into a dyeing machine, and carrying out deoiling and impurity removal treatment on the ready-made clothes;
(b) Putting the ready-made clothes into a dyeing machine to turn the ready-made clothes clockwise and anticlockwise;
(c) Starting a machine to heat, and adjusting the rotating speed of the dyeing machine to be 20r/min to enable ready-made clothes fabric to be completely immersed in the dye solution;
(d) Setting dyeing temperature, heat preservation time and heating and cooling rate, and carrying out dip dyeing;
(e) After dyeing is finished, cooling to 50 ℃, soaping, smoothing, washing with clear water, correspondingly dehydrating, taking out and drying.
In the step (a), the multi-component blended ready-to-wear fabric comprises the following components: gluing: polyester: and (2) nylon: acrylic fiber =20, 33: feeding water according to a bath ratio of 1; wherein, the dosage of the oil removing agent is as follows: 3g/L.
In the step (c), the blended fabric is put into a dyeing machine to be ready-made, and water, dyeing acid, a dispersing agent, a leveling agent, a dispersing agent, reactive dye, disperse dye, acid dye and cationic dye are added to prepare a dye solution, wherein the bath ratio is 1.
In the step (d), the dyeing machine turns over and dyes clockwise and anticlockwise according to the speed of 20r/min, the dye bath is heated to 40 ℃, then dyeing salt is added and the temperature is kept for 45min, and soda is added at constant temperature, the temperature is raised to 70 ℃ at the speed of 1.5 ℃/min and the temperature is kept for 35min; then heating to 65 ℃ at the speed of 1 ℃/min, preserving heat for 45 minutes, and then heating to 105 ℃ at the speed of 1 ℃/min, preserving heat for 45 minutes; after dyeing is finished, the dye liquor is cooled to 50 ℃ at the speed of 0.5 ℃/min and then discharged, and the blended ready-to-wear fabric is dyed. Wherein the salt dosage is as follows: 15g/L; the dosage of the calcined soda is as follows: 10g/L; glacial acetic acid, the dosage is 0.4g/L; dispersant IW, the consumption is 1.6g/L; the dosage of a leveling agent, namely nizatidine AN, is 4g/L; the diffusant is German American DM-1501, and the dosage is 2g/L; the dye is reactive yellow B-3RD, and the dosage is as follows: 5% owf; the disperse dye is disperse ruby SE-2GF, and the dosage is as follows: 1.8% owf; disperse scarlet GS dosage: 1.2% owf; the acid dye is weakly acidic light yellow G, and the dosage is as follows: 0.5% owf; weakly acidic brilliant blue RAWL, dosage: 0.7% owf; cationic red X-GRL, dosage: 3.78% owf; cationic yellow X-GL, dosage: 1.6% owf; cationic blue X-BL, amount: 1.42% owf.
In the step (e), the soaping process comprises the following steps: feeding water according to a bath ratio of 1; wherein the soaping agent is a soaping agent TF-130A produced by a heritage company, and the dosage is 1.5g/L.
In the step (e), the smoothing process includes: feeding water according to a bath ratio of 1; wherein the smoothing agent is smoothing agent H-12 of New Material GmbH of Zhejiang Han Pont, and the dosage is 2.5g/L.
In the step (e), the water washing process with clean water comprises the following steps: feeding water according to a bath ratio of 1.
Comparative example 3:
a multi-component blended fabric garment dyeing process comprises the following steps:
(a) Adding the ready-made clothes into a dyeing machine, and carrying out deoiling and impurity removing treatment on the ready-made clothes;
(b) Putting the ready-made clothes into a dyeing machine to turn the ready-made clothes clockwise and anticlockwise;
(c) Starting a machine to heat, and adjusting the rotating speed of the dyeing machine to be 20r/min to ensure that the ready-made clothes fabric is completely immersed in the dye solution;
(d) Setting dyeing temperature, heat preservation time and heating and cooling rate, and carrying out dip dyeing;
(e) After dyeing is finished, cooling to 50 ℃, soaping, smoothing, washing with clear water, correspondingly dehydrating, taking out and drying.
In the step (a), the multi-component blended ready-made clothes fabric comprises the following components: gluing: polyester: and (2) nylon: acrylic fiber =44, 7, the oil removing process is: feeding water according to a bath ratio of 1; wherein, the dosage of the oil removing agent is as follows: 2g/L.
In the step (c), the blended fabric is put into a dyeing machine to be ready-made, and water, dyeing acid, a dispersing agent, a leveling agent, a dispersing agent, reactive dye, disperse dye, acid dye and cationic dye are added to prepare a dye solution, wherein the bath ratio is 1.
In the step (d), the dyeing machine turns over and dyes clockwise and anticlockwise at the speed of 20r/min, the dye bath is heated to 40 ℃, then dyeing salt is added and the temperature is kept for 50min, and soda is added at constant temperature, the temperature is raised to 75 ℃ at the speed of 1.5 ℃/min and the temperature is kept for 40min; then heating to 60 ℃ at the speed of 1 ℃/min, preserving heat for 40 minutes, and then heating to 100 ℃ at the speed of 1 ℃/min, preserving heat for 40 minutes; after dyeing is finished, the dye liquor is cooled to 50 ℃ at the speed of 0.5 ℃/min and then discharged, and the blended ready-to-wear fabric is dyed. Wherein the salt dosage is as follows: 25g/L; the dosage of the calcined soda is as follows: 20g/L; glacial acetic acid, the dosage is 0.15g/L; the dosage of the dispersant IW is 2g/L; the dosage of the leveling agent, namely the nizatidine AN, is 6g/L; the diffusant is Demei DM-1501, and the dosage is 6g/L; the dye is reactive yellow B-3RD, and the dosage is as follows: 12% owf; the disperse dye is disperse ruby SE-2GF, and the dosage is as follows: 4.2% owf; disperse scarlet GS dosage: 2.5% owf; the acid dye is weakly acidic light yellow G, and the dosage is as follows: 0.1% owf; weakly acidic brilliant blue RAWL, dosage: 0.4% owf; cationic red X-GRL, dosage: 1.5% owf; cationic yellow X-GL, dosage: 0.9% owf; cationic blue X-BL, amount: 0.75% owf.
In the step (e), the soaping process comprises the following steps: feeding water according to a bath ratio of 1:20, adding a soaping agent, washing at 80 ℃ for 25min, and dehydrating at 100r/min for 20min; wherein the soaping agent is a soaping agent TF-130A produced by a heritage company, and the dosage is 2g/L.
In the step (e), the smoothing process comprises the steps of: feeding water according to a bath ratio of 1; wherein the smoothing agent is smoothing agent H-12 of New Material GmbH of Zhejiang Han Pont, with a dosage of 2g/L.
In the step (e), the water washing process with clean water comprises the following steps: feeding water according to a bath ratio of 1.
The dyed multicomponent interwoven fabrics obtained by the dyeing processes of examples 1,2 and 3 and comparative examples 1,2 and 3 were tested.
K/S value and color balance (Q): and testing the K/S value of the fabric by adopting an SF600X Datacolor color measuring spectrometer, and taking the ratio of parallel measurement values at different positions under a D65 light source as a same color balance value (Q).
And (3) fastness testing: respectively measuring dry and wet rubbing color fastness of dyed fabrics according to a method of GB/T3920-2008 'color fastness to rubbing color test of textiles', and grading the staining fastness of the rubbing cloth by using a gray sample card; according to the method of GB/T3921-2008 'soaping-resistant color fastness of textile color fastness test', the color change of a sample and the staining fastness of lining fabric are evaluated by a gray sample card.
The detection results are shown in table 1:
TABLE 1
Figure BDA0003918060580000101
According to the data in table 1, it can be seen that the interwoven fabrics prepared under the process conditions described in examples 1,2,3 all have good homochromatism, dry rubbing fastness, wet rubbing fastness and soaping fastness, wherein the process conditions of example 2 are preferred to have slightly better dry rubbing fastness and wet rubbing fastness than example 3; the fastness to soaping was slightly better than example 1.
As can be seen from the comparison examples, the homochromatism and fastness detection of the fabric in the comparison example 2 (viscose: terylene: chinlon: acrylon =20 = 33).
As can be seen from the comparison example 1 and the comparison example 1, in the preferable process, the viscose fiber component is dyed firstly, and then the polyester fiber component and the polyamide fiber component are pre-dyed, so that the dry rubbing fastness and the wet rubbing fastness of the fabric are improved to a great extent.
As can be seen from comparison of example 2 with comparative example 2 and comparative example 3, the same color balance value and color fastness in example 2 are slightly better than those in comparative example 2, and the wet rubbing fastness and the soaping fastness are greatly improved compared with those in comparative example 3, which shows that the preferred process is greatly improved compared with the conventional one-bath one-step process in terms of wet rubbing fastness and soaping fastness.
The blended fabric can obtain relatively excellent dyeing uniformity and homochromatism while obtaining the same color wet rubbing fastness, dry rubbing fastness and soaping resistance fastness as the conventional process by dyeing through the process. Therefore, the process has wide application prospect in the dyeing of the multi-component blended fabric.

Claims (10)

1. A multi-component blended fabric garment dyeing process is characterized by comprising the following steps:
(1) Performing oil and impurity removal pretreatment on ready-made clothes;
(2) Starting a dyeing machine, heating and rotating to enable ready-made clothes fabric to be completely immersed in the dye liquor;
(3) Adding dyeing salt and substitute alkali, dyeing the viscose fiber components by using reactive dye, cooling and discharging dye liquor; after water is changed, adding dyeing acid, a dispersing agent, a leveling agent, a dispersing agent, a disperse dye and an acid dye, pre-dyeing a polyester fiber component and a polyamide fiber component, then adding a cationic dye, post-dyeing the acrylic fiber component, cooling, and discharging a dye solution;
(4) Soaping, smoothing, washing with clear water, dewatering and drying.
2. The dyeing process of the ready-made clothes of the multi-component blended fabric according to claim 1, wherein the ready-made clothes are prepared from a viscose fiber component, a polyester fiber component, a polyamide fiber component and an acrylic fiber component according to a mass ratio of 8-44: 10 to 40:9 to 38: 7-44 are blended to obtain the fabric.
3. The garment dyeing process for the multi-component blended yarn weaved fabric according to claim 1, wherein in the step (1), deoiling is realized by using deoiling agent, and the deoiling process conditions are as follows: bath ratio of 1: 20-30 g/L of water is fed, the dosage of the degreasing agent is 2-4 g/L, the degreasing agent is added, the temperature is raised to 75-85 ℃, the temperature is kept for 15-25 minutes, and 100r/min dehydration is carried out for 10-15 minutes.
4. The garment dyeing process for the multi-component blended yarn weaved fabric according to claim 1, wherein in the step (2), the garment is turned over at a speed of 20r/min and a turning over rate of 2 times/min by rotating the energy-saving lifting garment dyeing device clockwise and anticlockwise.
5. The dyeing process of the ready-made clothes of the multi-component blended fabric according to claim 1, characterized in that in the step (2), the ready-made clothes of the blended fabric is placed in a rotary energy-saving lifting type dyeing machine, water and reactive dye are added to prepare a dye liquor, and the bath ratio is 1:20 to 30 percent; wherein the reactive dye is reactive yellow B-3RD, and the dosage is as follows: 2 to 12% owf.
6. The garment dyeing process for the multi-component blended fabric according to claim 1, characterized in that in the step (3), the dyeing process conditions for the viscose fiber component are as follows: heating to 40 ℃, adding dyeing salt, preserving heat for 40-50 minutes, adding substitution alkali, heating to 65-75 ℃ at 1.5 ℃/min, and preserving heat for 30-40 minutes.
7. The garment dyeing process for the multi-component blended yarn weaved fabric according to claim 1, wherein in the step (3), the disperse dye comprises: disperse ruby SE-2GF, dosage: 0.8 to 4.2% owf; disperse bright red GS, dose: 0.5-2.5% owf; the acid dye comprises: weakly acidic light yellow G, dosage: 0.1-1% owf; weakly acidic brilliant blue RAWL, dosage: 0.4-1.5% owf.
8. The garment dyeing process for the multi-component blended fabric according to claim 1, characterized in that in the step (3), the pre-dyeing process conditions are as follows: heating to 60-70 ℃ at the speed of 1 ℃/min, and preserving the heat for 40-50 minutes.
9. The garment dyeing process for the multi-component blended yarn weaved fabric according to claim 1, wherein in the step (3), the cationic dye comprises: cation red X-GRL, dosage: 1.5-6% owf; cationic yellow X-GL, dosage: 0.9 to 3.5% owf; cationic blue X-BL, amount: 0.75-3% owf.
10. The garment dyeing process for the multi-component blended fabric according to claim 1, characterized in that in the step (4), the soaping process conditions are as follows: according to the bath ratio of 1:20, adding water, adding a soaping agent, soaping for 15-25 minutes at 65-80 ℃, and dehydrating for 10-20 minutes at 100 r/min.
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