CN101516733B - An apparatus and a process for forming packs and for stacking pallets with ceramic tiles, especially large-format ceramic tiles - Google Patents
An apparatus and a process for forming packs and for stacking pallets with ceramic tiles, especially large-format ceramic tiles Download PDFInfo
- Publication number
- CN101516733B CN101516733B CN2007800323716A CN200780032371A CN101516733B CN 101516733 B CN101516733 B CN 101516733B CN 2007800323716 A CN2007800323716 A CN 2007800323716A CN 200780032371 A CN200780032371 A CN 200780032371A CN 101516733 B CN101516733 B CN 101516733B
- Authority
- CN
- China
- Prior art keywords
- ceramic tile
- plier groups
- heap
- tile
- pallet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/907—Devices for picking-up and depositing articles or materials with at least two picking-up heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
- B65B23/20—Packaging plate glass, tiles, or shingles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/08—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for ceramic mouldings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
An apparatus (10) and process for forming packs and stacking pallets of large-format ceramic tiles includes use of plier groups for removing single tiles exiting from a control and selection station of the tiles, piling the tiles in determined positions on a special support structure and transferring the piles of tiles to a wrapping station of the piles. A further plier group is used to remove the wrapped packs and deposit them, in a predetermined arrangement, on specific pallets destined for transport. The apparatus and relative process obviate a series of drawbacks connected with the prior art, which is essentially concerned with suitable treatment of small-to-medium format tiles.
Description
Technical field
The present invention relates to a kind of device that is used for forming in the control of ceramic tile and after selecting step the pallet of tile packs and stacking ceramic tile.
The invention still further relates to a kind of be used to form the packing and stacking have the method for the pallet of ceramic tile.
Particularly (although not exclusive), the present invention is advantageously used in the pallet of the packing of stacking large-format tiles.
Background technology
At present, the selection of ceramic tile and final packaging utilize conveyor line to carry out, and on this conveyor line, ceramic tile is laterally kept through bringing by means of springing.Suitable pressure withdrawal device is used for ceramic tile is discharged from horizontal clamping, and it is in heaps that they are arranged, these heaps are formed at below the conveyor line.When ceramic tile is trumpet-medium size, said heap again through with the cardboard parcel they and pack simply, and can not do like this, because can not find the cardboard of sufficient length for large-format tiles; Therefore, use different with more complicated pack mode, be called pallet, it uses more substantial cardboard especially.This because limit the requirement of the maximum weight of individual packaging legally, is 25kg at present particularly.In the time of in wrapping into cardboard, the packing of large-format tiles (being made up of a limited number of ceramic tile) can not be enough compact so that form fully stable heap or stacking.
Except above-mentioned bigger packaging difficulties involved, in the prior art, large-format tiles also runs into other problem.The sealing system of maximally related beyond doubt ceramic tile invalid in transportation; As stated; The sealing system brings acquisition through the sidepiece that maintenance elasticity presses the ceramic tile edge; Can readily appreciate that the sealing system is inadequate, because the size of ceramic tile is variant inevitably, this difference will occur in the cycle in ordinary production.Obviously; When gauge size increases; Under same machining tolerance situation, also increase at the actual size of ceramic tile and the absolute value of the difference between its norminal size, like this; Between two continuous ceramic tiles, will make greater than the possible size difference of particular value (4-5mm) (this is acceptable from the viewpoint of producing) and to reduce than the lateral pressure on the small tiles, thereby reduce maintenance or clamping to it.
Another shortcoming is in the mechanism of withdrawal device, possibly between ceramic tile, produce impact, and this withdrawal device acts on when conveyor line is moved at ceramic tile; This causes between the ceramic tile that arrives and the ceramic tile (below the formation device) that has been positioned on the heap especially and drags.
And; Consider the difficult and arduous of the operation relevant with resetting manufacturing line (comprising withdrawal device); Each ceramic tile model changes all need change production program, the scheme that therefore obviously need develop novel scheme and can reliably be used for the various sizes ceramic tile in this department.
Main purpose of the present invention provide a kind of be used for forming in the control of ceramic tile and after selecting step pack and the device of the pallet of stacking ceramic tile, adopt this device to avoid above-mentioned shortcoming and problem.
Another purpose of the present invention provides and a kind ofly is used to form packing and is used for the method that stacking has the pallet of ceramic tile, and it is specially adapted to large-format tiles, and this method is very rationally with reliable.
Summary of the invention
Above-mentioned purpose and other purpose all are used for that after the control of ceramic tile and selection operation formation is packed and device that stacking has a pallet of ceramic tile is realized through a kind of; This device comprises: at least the first plier groups; This first plier groups is collected single ceramic tile from relevant conveyor belt; This ceramic tile is piled up on the supporting structure allocation really, and the part of each heap or each ceramic tile heap is sent to the package station of packing; And at least the second plier groups, be used for from the good tile packs of package station collecting packing, and be placed on the special-purpose transportation pallet around the horizontal axis rotation of tile packs with this tile packs.
First and second plier groups are supported by corresponding horizontal supporting and motion structure, and said plier groups can be with respect to this horizontal supporting and the vertical translation of motion structure.
Preferably, first plier groups comprises that the supporting structure with respect to the ceramic tile heap is arranged in parallel in each the horizontal motion structure on two opposite sides.
Preferably, package station comprises: first, and in this first, the ceramic tile that pack is placed through first plier groups; And second portion, in this second portion, the packing of wrapping is collected through second plier groups, and this packing can be packed in first or second portion of package station.
The clamp of first plier groups has ceramic tile and detects photoemissive element, is used to control the vertical translation of clamp.
The pallet that is used to receive the tile packs of wrapping has vertical structure, and tile packs stably places the sidepiece of this vertical structure, and this vertical structure optimization is the center that is arranged in pallet.
Method of the present invention is used for after the control of ceramic tile self and selection operation, forming the pallet of packing and stacking ceramic tile, and it may further comprise the steps: take off single ceramic tile from corresponding conveyor belt; Make the ceramic tile translation and be placed on the given position on the supporting structure, to form the ceramic tile heap; Take off the part of ceramic tile heap or ceramic tile heap and transmit the part of this ceramic tile heap or ceramic tile heap towards package station; Wrap up tile packs through surrounding ceramic tile with cardboard or other device lateral; Take off the single packing of wrapping, and make this single packing of wrapping rotate around its central horizontal axis; The packing that is rotated into vertical position is placed on the transportation pallet.
Preferably, this method is included in and makes tile packs or ceramic tile pile from the regional translation of taking-up of put area to the packing of wrapping of ceramic tile heap in the package station, and this translation was carried out before or after the parcel operation.
Take off single ceramic tile, make the ceramic tile translation relevantly pile and take off ceramic tile and pile and it is carried out towards the plier groups of two parallel runnings of step utilization of package station transmission at least from conveyor belt with forming.
By top can know be used to form related reliability and reasonableness and the alerting ability of the work disposal of carrying out of advantage and employed device of apparatus of the present invention and method that packing and stacking have the pallet of ceramic tile.
Description of drawings
To understand other features and advantages of the present invention better through following detailed description, this detailed description is preferably of the present invention but not exclusive embodiment, just expression in the accompanying drawings through non-limiting instance, in the accompanying drawings:
Fig. 1 is the scheme drawing that device of the present invention is seen from above;
Fig. 2 is the diagrammatic side view of the device of Fig. 1;
Fig. 3 is the front elevation of device, particularly relates to the plier groups that is used to form the ceramic tile heap;
Fig. 4 is the another front elevation of device, relates to the plier groups that is used to supply with pallet;
Fig. 5 and 6 relates to ceramic tile is placed on the lateral plan and the front elevation of the details on the relevant heap;
Fig. 7 and 8 relates to take off the lateral plan and the front elevation of the details of ceramic tile heap;
Fig. 9 and 10 relates to the packing of wrapping is transmitted and is placed on the lateral plan and the front elevation of the details on the pallet.
The specific embodiment
Be used for forming afterwards with reference to figure 1,10 expression and pack and stacking has the whole device of the pallet of ceramic tile at the control of ceramic tile and selection operation (this operates in 11 special stations that schematically illustrate and carries out).
Come out in ceramic tile 12 slave stations of selecting 11 and lie on the conveyor belt 13, arrive ram 14 up to them.In this embodiment of the present invention; Two plier groups 15,16 (expression in detail among Fig. 3) are used for single ceramic tile is sent to structure 18 (in this structure 18 from conveyor belt 13; This ceramic tile is with other ceramic tile heap, so that form heap 19 side by side) go up and be used for sending this heap to packing and wrap up station 20.
Particularly, parcel station 20 is made up of two parts 20a, 20b, and these two parts 20a, 20b are respectively applied for the ceramic tile of placing self-supporting structure 18 and pile 19 and be used to take off the packing of wrapping 21 so that it is sent to pallet 22.This carries out by means of another plier groups 23; Shown in clear among Fig. 4; This plier groups 23 can be limited on supporting and the motion structure 24 along horizontal slip guiding piece 25 slidably; This horizontal slip guiding piece 25 is formed in the track 26, and this track 26 is included in station 20 and is used to load between the final pallet 22 of the tile packs of wrapping 21.
The tile packs of wrapping 21 be stacked on the pallet and be among Figure 10 in detail shown in the position; Be that they rotate to vertical position through plier groups 23, this plier groups 23 is arranged on the pallet taking off in their slave stations 20 then, and wherein, for safety, they lean against on the vertical structure 36 in center of pallet.Plier groups 23 is carried out above-mentioned rotation through actuator 27, and this actuator 27 acts on two pairs of clamps 28, for example to produce around its diad half-twist.Should be known in that packing 21 is expressed as between clamp 28 and ceramic tile in Fig. 4, and utilize the packing of processing by cardboard in an embodiment of the present invention and form.For the sake of simplicity, in Fig. 9 and 10, there is not the display packing material.
In this embodiment of the present invention; With take off ceramic tile that slave station 11 comes out, form heap 19 and the part that will pile or pile sends to and wraps up 20 the operation of standing and carry out through two plier groups 15,16; These two plier groups 15,16 can vertically be supported by corresponding supporting structure 30,31 as shown in Figure 3 slidably; This supporting structure 30,31 can be on the guiding piece 32,33 on the opposite side of the supporting structure 18 that is arranged in ceramic tile heap abreast horizontal ground motion; Or rather, along outlet that is included in selection station 11 and track 34 horizontal ground motions between the package station 20.
The clamp of each plier groups between distance can regulate according to the model of ceramic tile 12; Plier groups also comprises and the photoemissive element sensor 35 of clamp to being associated, is used to detect the existence of ceramic tile.
Be used to form the method (it can carry out through said apparatus) that packing and stacking have a pallet of ceramic tile and may further comprise the steps (after the control and selection operation of ceramic tile): for example utilize plier groups 15 and take off single ceramic tile 12 from conveyor belt 13; Through make structure 20 on the guiding piece 32 towards be formed at a clamp 19 on the structure 18 (for example expression group 15 ' the position) motion transmits ceramic tile; Utilize photoemissive element 35 ceramic tile to be placed on the heap 19 with the method that schematically illustrates among Fig. 5; With the method that schematically illustrates among Fig. 7 utilize plier groups 16 for example and from expression group 16 ' the position take off heap 19 or pile a part of 19; Move (or rather, towards the part 20a that stands) and the part of transmission heap or heap towards parcel station 20 on guiding piece 33 through making structure 31; The part of heap or heap is placed on the part 20a at station; Wrap up tile packs 21 through utilizing cardboard 29 laterally to surround ceramic tile; Utilize plier groups 23 and from by 23 ' position of expression takes off the packing of wrapping 21; To pack 21 and transmit, and make packing 21 rotate simultaneously around its horizontal axis to a said pallet 22; The packing that is rotated into vertical position 21 is placed on the pallet 22.
This method is further comprising the steps of: make the part 20a of ceramic tile heap or tile packs slave station 20 move to part 20b, this moves and can before or after the operation of packing parcel, carry out; Under various situation, all guarantee and the relevant advantage of execution the inventive method.Obviously, device of the present invention or method can have other variation or change.
For example, the number of the plier groups in device can change with structure, and the length of the supporting structure of the ceramic tile that forms heap also can change.
Certainly, the parcel of tile packs can utilize various different devices (not being simple cardboard) to carry out.Device of the present invention and correlation technique can be used to form packing and stacking has the pallet of the ceramic tile of arbitrary dimension, so changes the size of clamp, relative actuators or motion structure.
Obviously, make the device of supporting structure motion of the plier groups be used to form tile packs obviously be fit to guarantee required power and positional precision.Make be used for that packing is sent to the device of the structure motion on the final pallet also can be like this.Obviously, the electrical actuator that is used for this purpose can be all kinds.
Claims (6)
1. device (10) that is used for after the control of ceramic tile and selection operation, forming the pallet of packing and stacking ceramic tile; This device comprises: first plier groups (15,16); This first plier groups is used for taking off single ceramic tile (12) from conveyor belt (13); And this ceramic tile piled up on the supporting structure (18) of ceramic tile heap (19) allocation really, and the part of each ceramic tile heap or ceramic tile heap is sent to the parcel station (20) of tile packs (21); Second plier groups (23), this second plier groups are used for taking off the tile packs of wrapping (21) from parcel station (20), and make this tile packs (21) rotate around its horizontal axis, and this tile packs (21) is placed on the transportation pallet (22); And
Be used to support and make the structure (24,30,31) of plier groups horizontal motion, each plier groups can be with respect to being used to support and making structure and the vertically translation of plier groups horizontal motion; It is characterized in that:
Saidly be used to support and make the structure (24,30,31) of plier groups horizontal motion comprise the respective horizontal motion supporting structure (30,31) on the opposite side of the said supporting structure (18) that is arranged in parallel in said ceramic tile heap (19); Said first plier groups (15,16) comprises by said respective horizontal motion supporting structure (30; Two plier groups (15,16) that 31) can vertically support slidably; Said horizontal motion supporting structure (30; 31) guiding piece (32,33) on the opposite side of the said supporting structure (18) that is arranged in said ceramic tile heap is abreast gone up horizontal ground motion.
2. device according to claim 1 (10), wherein, parcel station (20) comprising: first (20a), in this first, the ceramic tile heap (19) that wrap up or the part of ceramic tile heap (19) are placed through said first plier groups; And second portion (20b), in this second portion, the packing of wrapping (21) is taken off by said second plier groups.
3. device according to claim 1 (10), wherein: this device comprises and the first plier groups sensor associated (35) that this sensor is used to detect the existence of ceramic tile, and this sensor is used to control the vertical translation operation of first plier groups.
4. according to aforementioned any described device of claim (10), wherein: the pallet (22) that is used to receive the packing of wrapping (21) has vertical structure (36), and tile packs stably leans against on this vertical structure.
5. device according to claim 4 (10), wherein: said vertical structure (36) is arranged in the center of pallet (22).
6. device according to claim 1 (10), wherein, said horizontal motion supporting structure (30,31) is included in the outlet of selecting station (11) and wraps up track (34) horizontal ground motion between the station (20) in said guiding piece (32,33) upper edge.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITMO20060290 ITMO20060290A1 (en) | 2006-09-25 | 2006-09-25 | APPARATUS AND METHOD FOR FORMING PACKAGES AND COMPOSITION OF PALLETS OF CERAMIC TILES, IN PARTICULAR OF GREAT SIZE. |
| ITMO2006A000290 | 2006-09-25 | ||
| PCT/IB2007/002635 WO2008038081A1 (en) | 2006-09-25 | 2007-09-05 | An apparatus and a process for forming packs and for stacking pallets with ceramic tiles, especially large-format ceramic tiles |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101516733A CN101516733A (en) | 2009-08-26 |
| CN101516733B true CN101516733B (en) | 2012-05-09 |
Family
ID=38671029
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007800323716A Expired - Fee Related CN101516733B (en) | 2006-09-25 | 2007-09-05 | An apparatus and a process for forming packs and for stacking pallets with ceramic tiles, especially large-format ceramic tiles |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP2069207A1 (en) |
| CN (1) | CN101516733B (en) |
| IT (1) | ITMO20060290A1 (en) |
| WO (1) | WO2008038081A1 (en) |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1391132B1 (en) * | 2008-09-29 | 2011-11-18 | System Spa | EQUIPMENT TO SORT OBJECTS. |
| CN101992864B (en) * | 2009-08-31 | 2012-07-18 | 广东科达机电股份有限公司 | Packaging process and packaging equipment for large-specification ceramic tile |
| CN101948014B (en) * | 2010-09-01 | 2012-03-21 | 山东润科机电设备有限公司 | Full automatic ceramic tile packaging equipment |
| CN102241284B (en) * | 2011-05-11 | 2013-03-13 | 南安市信捷机械有限公司 | Novel full-automatic efficient ceramic tile package producing equipment |
| CN102180287B (en) * | 2011-05-19 | 2013-07-10 | 广东新劲刚新材料科技股份有限公司 | Automatic ceramic tile feeding device for ceramic tile packaging |
| ITMO20120307A1 (en) | 2012-12-17 | 2014-06-18 | System Spa | EQUIPMENT TO SORT OBJECTS |
| CN103072710B (en) * | 2013-01-09 | 2015-04-29 | 安徽金寨将军磁业有限公司 | Automatic magnetic shoe packing machine |
| CN103112612B (en) * | 2013-03-11 | 2015-02-25 | 潍坊硕恒机械制造有限公司 | Ceramic tile automatic packaging production line |
| CN103407612B (en) * | 2013-08-22 | 2015-05-20 | 铜陵市力辰机械设备制造有限公司 | Automatic pressing-bar-free brick pile packing machine |
| IT201700065721A1 (en) * | 2017-06-14 | 2018-12-14 | Granitifiandre Spa | STATION AND PACKAGING METHOD FOR CERAMIC SHEETS |
| WO2020049455A1 (en) * | 2018-09-03 | 2020-03-12 | Nuova Sima S.P.A. | A plant for palletising slab-shaped articles having large dimensions |
| CN114423693B (en) * | 2019-06-03 | 2024-03-22 | 萨克米伊莫拉机械合作社合作公司 | Method and system for transferring articles of the ceramic processing industry |
| CN110816967B (en) * | 2019-10-11 | 2021-08-13 | 江苏科技大学 | Automatic stacking and packing device and packing method for slender rod piece |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2749424A1 (en) * | 1977-07-12 | 1979-01-25 | Curt G Joa | DEVICE FOR PACKAGING DIAPERS OR DIGITAL. |
| US4492071A (en) * | 1983-09-23 | 1985-01-08 | Ford Motor Company | Method for preparing blocks of glass for shipment |
| US5085030A (en) * | 1986-02-05 | 1992-02-04 | Nippon Sheet Glass Co., Ltd. | Method of transferring and storing glass sheets and tray used in method |
| US5160558A (en) * | 1990-08-06 | 1992-11-03 | Gardener James H | Petri dish stack transfer system |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59230916A (en) * | 1983-06-13 | 1984-12-25 | Tonou Yougiyoushiyo:Kk | Automatic conveyer for tile under laying sideways and rising |
-
2006
- 2006-09-25 IT ITMO20060290 patent/ITMO20060290A1/en unknown
-
2007
- 2007-09-05 WO PCT/IB2007/002635 patent/WO2008038081A1/en active Application Filing
- 2007-09-05 CN CN2007800323716A patent/CN101516733B/en not_active Expired - Fee Related
- 2007-09-05 EP EP07804915A patent/EP2069207A1/en not_active Withdrawn
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2749424A1 (en) * | 1977-07-12 | 1979-01-25 | Curt G Joa | DEVICE FOR PACKAGING DIAPERS OR DIGITAL. |
| US4492071A (en) * | 1983-09-23 | 1985-01-08 | Ford Motor Company | Method for preparing blocks of glass for shipment |
| US5085030A (en) * | 1986-02-05 | 1992-02-04 | Nippon Sheet Glass Co., Ltd. | Method of transferring and storing glass sheets and tray used in method |
| US5160558A (en) * | 1990-08-06 | 1992-11-03 | Gardener James H | Petri dish stack transfer system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101516733A (en) | 2009-08-26 |
| ITMO20060290A1 (en) | 2008-03-26 |
| WO2008038081A1 (en) | 2008-04-03 |
| EP2069207A1 (en) | 2009-06-17 |
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