CN101497509B - Light weight wall brick and method of manufacturing the same - Google Patents
Light weight wall brick and method of manufacturing the same Download PDFInfo
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- CN101497509B CN101497509B CN2008102468650A CN200810246865A CN101497509B CN 101497509 B CN101497509 B CN 101497509B CN 2008102468650 A CN2008102468650 A CN 2008102468650A CN 200810246865 A CN200810246865 A CN 200810246865A CN 101497509 B CN101497509 B CN 101497509B
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Abstract
The invention relates to a light-weight wall brick and a method for manufacturing the same. The light-weight wall brick comprises a light-weight material body and a decorative layer, wherein the decorative layer is coated on at least one surface of the light-weight material body and consists of an aggregate and a bonding agent cladding the aggregate; and the light-weight material body is made of a light-weight material. The method comprises the following steps: using the bonding agent to bond and clad the aggregate so as to form the decorative layer; forming the light-weight material body with the light-weight material; and coating the decorative layer on at least one surface of the light-weight material body. The wall brick has the advantages of light weight, sound absorption, good heat preservation effect, and the reduction of the manufacturing cost. Simultaneously, the decorative layer comprises high-strength quartz sand, glass microballoon, and the like, thus the strength of the brick is improved, and the decorative layer can also be formed with patterns with various colors and types which play a role in decorating the light-weight wall brick. Besides, because the light-weight wall brick has a simple structure, the manufacturing process is simple and convenient.
Description
Technical field
The present invention relates to the wall brick field, relate in particular to a kind of light wall brick and method of manufacture thereof.
Background technology
At present, along with expanding economy, people are also increasingly high to the requirement of quality of life; And wall brick is as the necessary integral part of various buildings, and its quality, intensity, performance also more and more receive people's attention, existing wall brick; Normally in brick body material, sneak into light material; Both are mixed, reach the light-weight purpose with the weight that reduces the brick body, like Chinese patent (publication number: CN101234867) disclose a kind of polymerization concrete lightweight thermal insulation inner-wall brick that utilizes waste plastic foam to make one of brick body material; It comprises the brick body, and this brick body joins evenly that to be mixed with by the concrete slurry part by weight be the foam grain of 0.4%-1.2%; But foam grain is bubble wrap or interior pad waste or polyethylene foamed material.Though this kind wall brick has all reached the light-weight effect, because the doping waste foam can not guarantee the even of batch mixing, prepared brick body each several part is inhomogeneous easily, causes the intensity of brick body not high.Chinese patent (publication number: CN1676808) relate to light-level foamed internal wall brick and making method, it is characterized in that irregular several pores that are distributed with sintered and foamed formation in this brick and for example as the inner wall of building material; Its making method is by weight for burning till the piece grain of crystal glass body shape in the industrial waste coal slag, accounts for 74-64% after crushed; Discarded soil accounts for 15-25%; Coke granule accounts for 10%; Tackifier account for 1%, and are evenly mixed, in special machinery, are pressed into blank then, fire with ordinary sinter brickkiln naked light, cut into the piece brick by the required size of interior wall behind the naturally cooling.Though this wall brick has also been realized lightweight, because irregular several pores that are distributed with sintered and foamed formation in this brick body; Therefore, the inhomogeneous and batch mixing of gas cell distribution is inhomogeneous in the brick body, also can cause the decline of brick strength; And; Do not contain fire retardant in this brick body, therefore, its fire resistance is relatively poor.
In addition; Also form composite wall brick through complex method in the prior art in research; Like Chinese patent (publication number: CN101096882) disclose a kind of plastics composite wall brick, comprised plastic front board, moulding, the direct extrusion molding of plastic front board or extrude the back plastic uptake and be shaped; Moulding is injection molded or be made up of many mouldings directly; The contact position of the top of moulding and the lower surface of plastic front board is through boning or being welded together, and this kind wall brick has reached the light-weight effect, also can not cause the decline of brick strength because of the even problem of batch mixing or sintering gas cell distribution.Yet, adopt plastic front board and moulding to be composited in this kind wall brick, its material is identical, and the intensity of plastic tile body own is not high, and thermotolerance is bad, and is same, do not contain fire retardant in this wall brick yet, and its fire resistance is poor.
Therefore, a kind of lightweight, HS, sound-absorbing, insulation, wall brick attractive in appearance have become the active demand in people's life.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of light wall brick and method of manufacture thereof, and this wall brick is simple in structure, light weight, intensity high.
For realizing above-mentioned purpose, the present invention provides a kind of light wall brick, comprises light material body and ornament layer, and said ornament layer is overlying on the one side at least of light material body; And said ornament layer is made up of the sticker of aggregate and coating aggregate; Said light material body is that light material constitutes.
Preferably, said ornament layer is overlying on each face of light material body, makes in ornament layer is coated on the light material body.
Preferably, said aggregate is by said sticker overlay film in advance, again through said sticker bonding.
Preferably, said light material body is wood chip body, wood wool body, ceramic foam, plastic foam body, expanded pearlite rock mass or foam cement body.Preferably, said light material body is formed by light material compression moulding.
Preferably, said aggregate is silica sand or glass microballon, and the particle diameter of said aggregate is 0.05mm～10mm.
Preferably, the mass ratio of said sticker and said aggregate is 1～20: 100.
Preferably, said sticker is one or more in epoxy resin, urethane and the vinyl resin.
Preferably, include fire retardant in the said ornament layer, said fire retardant joins in the sticker and uses.
Preferably, the light wall brick surface has pattern, and said pattern is formed by ornament layer, and said ornament layer has color, has the pattern of single color or different color combination with formation.
And for realizing above-mentioned purpose, the present invention also provides a kind of method of manufacture of light wall brick, through sticker bonding and coating aggregate, forms ornament layer; Light material is formed the light material body; Ornament layer is overlying on the one side at least of light material body.
Preferably, said aggregate by said sticker overlay film in advance, then, through said sticker bonding, is formed said ornament layer again.
Preferably, said ornament layer is overlying on each face of light material body, makes in ornament layer is coated on the light material body.
Preferably, ornament layer is bondd through sticker and light material body, or coating or the roller coating or be sprayed at light material body when uncured of the sticker in ornament layer.
Preferably, said light material is wood chip, ceramic foam or plastic foam.
Preferably, the said light material formation light material body that makes is through making light material compression moulding form the light material body.
Preferably, also comprise the pattern that makes said ornament layer form different color and graphic style on the light wall brick surface.
Preferably, adding has fire retardant in the said ornament layer.
Adopt light wall brick of the present invention, because it forms through ornament layer and light material volume recombination, therefore, the wall brick light weight that the present invention proposes, and sound-absorbing, high insulating effect have also reduced manufacturing cost.Simultaneously, because ornament layer is made up of high-intensity silica sand, glass microballon etc., thereby, improved the intensity of brick body, and, owing to can form pattern on the ornament layer, also played the effect of decorating light wall brick with various colors and pattern.In addition, because light wall brick of the present invention is simple in structure, therefore, ME is simple and convenient.
Describe the present invention below in conjunction with accompanying drawing and specific embodiment, but not as to qualification of the present invention.
Description of drawings
Fig. 1 is the synoptic diagram of structure first embodiment of light wall brick of the present invention;
Fig. 2 is the synoptic diagram of second embodiment of the structure of light wall brick of the present invention;
Fig. 3 is the synoptic diagram of the 3rd embodiment of the structure of light wall brick of the present invention;
Fig. 4 is the synoptic diagram of the 4th embodiment of the structure of light wall brick of the present invention;
Fig. 5 is the synoptic diagram of the 5th embodiment of the structure of light wall brick of the present invention;
Wherein, Reference numeral:
1, light wall brick
2, ornament layer
3, light material body
4, tack coat
Embodiment
Specify below in conjunction with the structure of accompanying drawing light wall brick of the present invention.
The present invention proposes a kind of light wall brick, comprises ornament layer and light material body, and said ornament layer is overlying on the one side at least of light material body; And said ornament layer is made up of the sticker of aggregate and coating aggregate; Preferably, said aggregate forms the particles of aggregates of overlay film by said sticker overlay film in advance; Again through said sticker bonding; Also include fire retardant in the said ornament layer, and when using, said fire retardant joins in the said sticker; Said light material body is that light material constitutes, and is formed by the light material compacting.Said light material body is wood chip body, wood wool body, ceramic foam, plastic foam body, expanded pearlite rock mass or foam cement body; Structure design through the light material body; Can alleviate the weight of brick body, and, through light material; Like pearlstone, also can make the brick body have the effect of insulation, sound-absorbing.And; Said aggregate can be silica sand, glass microballon or concrete and other any aggregate that can form the brick body; The particle diameter of said aggregate is preferably 0.05mm～10mm, and so the silica sand of particle diameter has increased the intensity of brick body greatly as the aggregate of brick body.Said sticker is preferably one or more in epoxy resin, urethane and the vinyl resin.
Wherein, the mass ratio of said sticker and said aggregate is preferably 1～20: 100.
Wherein, said light wall brick can be used for different application environments, as is used for wall tile, is used to cut off wall brick, and when being used for wall tile, the thickness of light wall brick is preferably 2～3 centimetres, and the thickness of said ornament layer 2 is preferably 0.1～1 centimetre; When being used to cut off, the thickness of light wall brick is preferably 8～12 centimetres, and the thickness of said ornament layer 2 is preferably 0.5～2 centimetre.
The structure of above-mentioned light wall brick of the present invention is described below in conjunction with specific embodiment.
Fig. 1 is the synoptic diagram of structure first embodiment of light wall brick of the present invention, and is as shown in Figure 1, and light wall brick 1 wherein comprises light material body 3 and ornament layer 2; Said ornament layer 2 is a rectangular structure, and said light material body 3 also is a rectangular structure, and said ornament layer 2 is made up of the sticker of aggregate and coating aggregate; Wherein, Said aggregate forms the particles of aggregates of overlay film by said sticker overlay film in advance, again through said sticker bonding; And, also include fire retardant in the said ornament layer.Said aggregate is a quartz sand particle, and said light material body is made up of light material, and said light material is a pearlstone.And said ornament layer 2 is overlying on each face of light material body 3, makes in ornament layer 2 is coated on light material body 3.
Certainly, the foregoing description can also have different distortion, and for example, said ornament layer 2 can also be other structure, is polygonal column structure like cube structure or cross section, does not illustrate one by one among the figure.Said light material body can be polygonal column structure for cube structure or cross section also; Said aggregate can also be glass microballon; Said light material can also be ceramic foam or plastic foam.
Fig. 2 to Fig. 5 is the structural representation of second to the 5th embodiment of the present invention.Wherein, said ornament layer 2 is not each face that is overlying on said light material body 3, but makes the one side at least of light material body 3 expose, and described light material body 3 is that the surface is the planar three-dimensional arrangement.Said light material body 3 can be polygonal column structure for rectangular structure, cube structure, cross section, can have a tack coat 4 between said light material body 3 and the said ornament layer 2.As shown in Figure 2, wherein, shown light material body 3 is a rectangular structure, and said ornament layer 2 is overlying on the surface of said light material body 3, forms double-layer structure, can be through a tack coat 4 bondings between said light material body 3 and the said ornament layer 2.As shown in Figure 3, wherein, shown light material body 3 is the column structure of regular hexahedron for the cross section; Said ornament layer 2 is overlying on the surface of said light material body 3; Form double-layer structure, and, can be between said light material body 3 and the said ornament layer 2 through a tack coat 4 bondings.In addition; Like Fig. 4 and shown in Figure 5; Wherein, light material body 3 shown in Figure 4 is a rectangular structure, and said ornament layer 2 is overlying on five surfaces of said light material body 3; And the another side of said light material body 3 does not have decorated layer 2 to cover work, and can be through a tack coat 4 bonding (not shown) between said light material body 3 and the said ornament layer 2.As shown in Figure 5; What they were different with Fig. 4 is that light material body 3 wherein is hexagonal column structure for the cross section, wherein; Said ornament layer 3 is overlying on each side and the bottom surface of said light material body 3; And the end face of said light material body 3 does not have decorated layer 2 to cover work, and is same, can be through a tack coat 4 bonding (not shown) between said light material body 3 and the said ornament layer 2.
Wherein, said ornament layer 2 can be overlying on outside a plurality of surfaces such as two, three, four of said light material body 3 except the foregoing description, and its structure can change as required, and is unrestricted.
In addition; Light wall brick according to the invention surface can have a patterned layer; Said pattern is formed by ornament layer 2, and said ornament layer 2 can have color through the pigment that adds different color, has the pattern of single color or different color combination with formation; And color wherein and pattern can be made the esthetic requirement of pattern and color according to applied environment; Has the pattern of different color and different graphic pattern with formation, like flowers and plants, view, animalcule, various plane or solid figure etc., to increase wall effect attractive in appearance.
On the other hand, the invention allows for the method for manufacture of above-mentioned light material, this method is through the sticker bonding and coats aggregate; Form ornament layer, preferably, with said aggregate by said sticker overlay film in advance; Then, form said ornament layer through said sticker bonding again, and; Adding in the said ornament layer has fire retardant, to increase the flame retardant resistance of light wall brick.Light material is formed the light material body; Ornament layer is overlying on the one side at least of light material body.Wherein, can be through ornament layer 2 be bondd through sticker and light material body 3, perhaps also can be when the sticker in the ornament layer 2 be uncured with its coating or roller coating or be sprayed at the surface of light material body 3.And said aggregate can be selected silica sand, glass microballon or concrete, is preferably selection silica sand, and the particle diameter of said particles of aggregates is 0.05mm～10mm.Said sticker is preferably one or more in use epoxy resin, urethane and the vinyl resin.The mass ratio of said sticker and aggregate is preferable to be chosen between 1～20: 100 scopes.And the employed light material of said light material body is preferably wood chip, ceramic foam or plastic foam, pearlstone or foam cement.
In a preferred embodiment of method of manufacture of the present invention; Selecting particle diameter is quartz sand particle and the epoxy adhesive of 5mm, through epoxy adhesive bonding and coating quartz sand aggregate particle, wherein; Be by said epoxy resin overlay film in advance with said quartz sand particle; Then, again through said epoxy bond, form said ornament layer.Form the ornament layer 2 of rectangular structure; Pearlstone compression moulding is formed the light material body 3 of rectangular structure; And through sticker said ornament layer 2 is overlying on each face of light material body 3; Make in ornament layer 2 is coated on light material body 3; And the light wall brick (structure as shown in fig. 1) of formation rectangular structure, and adding in the said ornament layer has fire retardant; With the flame retardant resistance of increase light wall brick, and fire retardant is even more important for the light wall brick of pearlstone as light material.
Wherein, also can said ornament layer 2 and light material body 3 be processed other structures, be polygonal column structure etc. like cube structure or cross section.Said aggregate can be selected silica sand, glass microballon etc., and said light material can be selected wood chip, ceramic foam, plastic foam, pearlstone or foam cement etc.
And, in the process that forms above-mentioned ornament layer 2, can add dyes in different colors, and on ornament layer 2, form pattern with different graphic pattern, make formed ornament layer 2 have different colors and pattern.
In sum, light wall brick of the present invention, because it forms through ornament layer and light material volume recombination, therefore, the wall brick light weight that the present invention proposes, and sound-absorbing, high insulating effect have also reduced manufacturing cost.Simultaneously, because ornament layer is made up of high-intensity silica sand, glass microballon etc., thereby, improved the intensity of brick body, and, owing to can form pattern on the ornament layer, also played the effect of decorating light wall brick with various colors and pattern.In addition, because light wall brick of the present invention is simple in structure, therefore, ME is simple and convenient.
Certainly; The present invention also can have other various embodiments; Under the situation that does not deviate from spirit of the present invention and essence thereof; Those of ordinary skill in the art work as can make various corresponding changes and distortion according to the present invention, but these corresponding changes and distortion all should belong to the protection domain of the appended claim of the present invention.
Claims (15)
1. a light wall brick is characterized in that, comprises light material body and ornament layer, and said ornament layer is overlying on the one side at least of light material body; And said ornament layer is made up of the sticker of aggregate and coating aggregate; Said light material body is that light material constitutes, and said aggregate is silica sand or glass microballon, and the particle diameter of said aggregate is 0.05mm～10mm, and said aggregate is by said sticker overlay film in advance, again through said sticker bonding.
2. light wall brick according to claim 1 is characterized in that, said ornament layer is overlying on each face of light material body, makes in ornament layer is coated on the light material body.
3. light wall brick according to claim 1 is characterized in that, said light material body is wood chip body, wood wool body, ceramic foam, plastic foam body, expanded pearlite rock mass or foam cement body.
4. light wall brick according to claim 1 is characterized in that, the mass ratio of said sticker and said aggregate is 1～20: 100.
5. light wall brick according to claim 1 is characterized in that, said sticker is one or more in epoxy resin, urethane and the vinyl resin.
6. light wall brick according to claim 1 is characterized in that the light wall brick surface has pattern, and said pattern is formed by ornament layer, and said ornament layer has color, has the pattern of single color or different color combination with formation.
7. a light wall brick is characterized in that, comprises light material body and ornament layer, and said ornament layer is overlying on the one side at least of light material body; And said ornament layer is made up of the sticker of fire retardant, aggregate and coating aggregate; Said light material body is that light material constitutes, and said aggregate is silica sand or glass microballon, and the particle diameter of said aggregate is 0.05mm～10mm, and said aggregate is by said sticker overlay film in advance, again through said sticker bonding.
8. the method for manufacture of a light wall brick is characterized in that, coats and the bonding aggregate through sticker, forms ornament layer; Light material is formed the light material body; With ornament layer be overlying on the light material body at least the one side, wherein, said aggregate is silica sand or glass microballon; And the particle diameter of said aggregate is 0.05mm～10mm; Said aggregate through said sticker bonding, forms said ornament layer again by said sticker overlay film in advance.
9. the method for manufacture of light wall brick according to claim 8 is characterized in that, said ornament layer is overlying on each face of light material body, makes in ornament layer is coated on the light material body.
10. the method for manufacture of light wall brick according to claim 9 is characterized in that, ornament layer is bondd through sticker and light material body, or the sticker in ornament layer is coated on the light material body when uncured.
11. the method for manufacture of light wall brick according to claim 9 is characterized in that, ornament layer bondd through sticker and light material body, or the roller coating or be sprayed at light material body when uncured of the sticker in ornament layer.
12. the method for manufacture of light wall brick according to claim 8 is characterized in that, said light material is wood chip, ceramic foam or plastic foam.
13. the method for manufacture of light wall brick according to claim 12 is characterized in that, the said light material formation light material body that makes is through making light material compression moulding form the light material body.
14. the method for manufacture of light wall brick according to claim 8 is characterized in that, also comprises the pattern that makes said ornament layer form different color and graphic style on the light wall brick surface.
15. the method for manufacture of light wall brick according to claim 8 is characterized in that, adding in the said ornament layer has fire retardant.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102468650A CN101497509B (en) | 2008-12-26 | 2008-12-26 | Light weight wall brick and method of manufacturing the same |
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|---|---|---|---|
| CN2008102468650A CN101497509B (en) | 2008-12-26 | 2008-12-26 | Light weight wall brick and method of manufacturing the same |
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| CN101497509A CN101497509A (en) | 2009-08-05 |
| CN101497509B true CN101497509B (en) | 2012-07-04 |
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| CN111635198B (en) * | 2020-06-22 | 2023-03-10 | 邯郸金隅太行商砼科技有限公司 | Design and preparation method of light ultra-high strength concrete |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1580456A (en) * | 2004-05-14 | 2005-02-16 | 苏州霸王软木泡棉有限公司 | Reinforced composite building material |
| CN201056812Y (en) * | 2007-07-06 | 2008-05-07 | 何自力 | Thermal insulating tile |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1580456A (en) * | 2004-05-14 | 2005-02-16 | 苏州霸王软木泡棉有限公司 | Reinforced composite building material |
| CN201056812Y (en) * | 2007-07-06 | 2008-05-07 | 何自力 | Thermal insulating tile |
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| CN101497509A (en) | 2009-08-05 |
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