CN101480245A - Equipment for puffing garden stuff with air current and microwave - Google Patents
Equipment for puffing garden stuff with air current and microwave Download PDFInfo
- Publication number
- CN101480245A CN101480245A CNA2009100208136A CN200910020813A CN101480245A CN 101480245 A CN101480245 A CN 101480245A CN A2009100208136 A CNA2009100208136 A CN A2009100208136A CN 200910020813 A CN200910020813 A CN 200910020813A CN 101480245 A CN101480245 A CN 101480245A
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- bulking
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Abstract
The invention relates to an airflow microwave fruit and vegetable puffing device which can rapidly and uniformly puff, rapidly cool and shape fruits and vegetables by a liquid nitrogen cooling device and a rotating cylinder connected with a microwave generating device and provided with a dispersion plate and can keep the favors and the colors of the fruits and the vegetables. The invention has the working theory that high-temperature and high-pressure nitrogen and microwaves act to rapidly increase the temperature and the pressure of the fruits and the vegetables to set values; a ball valve is opened, and a puffing tank is connected with a pre-vacuumized vacuum tank so as to rapidly reduce the pressure, realize the flash evaporation of water and then puff the fruits and the vegetables and fill liquid nitrogen to cool and shape materials. The invention has the advantages of rapid heat exchange, uniform material heating, rapid shaping process and little heat energy loss.
Description
Affiliated technical field:
The present invention relates to a kind of bulking equipment that is used for the food processing field fruits and vegetables, especially can the fruits and vegetables cryogenic high pressure is fast expanded and the device of cooling and shaping.
Technical background:
Airflow puffing technology and microwave bulking technology can be got rid of the adverse effect that frying-expansion food brings, and reduced fat content, have well kept original nutrition of fruits and vegetables and local flavor, are subjected to people and welcome.Non-frying-expansion equipment mainly is divided into cryogenic vacuum freeze drying equipment, vaccum microwave puffing equipment, low-temperature airflow puffing equipment three classes, each equipment all has the problem of its existence at present: the cryogenic vacuum freeze drying equipment involves great expense, production cycle is long, production efficiency is low, and the too soft mouthfeel of expanded back food is relatively poor; The power consumption of low-temperature airflow puffing equipment is high, and the insulation shaping time is long, and production efficiency is low, and browning reaction is more serious; Vaccum microwave puffing production efficiency of equipment height, but that material is heated is inhomogeneous, the dilated product inferior quality.
Summary of the invention:
In order to solve long, material of the equipment manufacturing cost costliness, the production cycle that exist in fruit and vegetable dilated inhomogeneous, the problem such as production efficiency is low, browning reaction is serious of being heated, the invention provides a cover air current and microwave bulking equipment, the product cost of not only can being born is enhanced productivity, and can also improve expansion effect and product quality.
The present invention's scheme that is adopted of dealing with problems is: equipment for puffing garden stuff with air current and microwave is made of the Bulking tank that contains chuck, vacuum tank, liquid nitrogen storage tank, high pressure nitrogen generator, valve, microwave generator, sealing device, Pressure gauge, thermometer, hygrometer, resistive heater, vavuum pump, vacuum meter; Liquid nitrogen storage tank, high pressure nitrogen generator are tightly connected by valve on Outer Tube and the Outer Tube and Bulking tank, and Bulking tank is tightly connected by quck-opening valve and vacuum tank, and vavuum pump is tightly connected by vacuum valve and vacuum tank on pipeline and the pipeline; The vacuum tank top is furnished with vacuum meter; There are rubber seal and soft ferrite ring to carry out air seal between Bulking tank and left end socket, the right end socket and prevent microwave leakage; Bulking tank is provided with the support arm of energy carries left end socket, and the seat board that arm end connects combines with left end socket; Resistive heater is positioned at the Bulking tank chuck; Porous inner tube road and Bulking tank are sealedly and fixedly connected, and stretch into barrel inside; Outer Tube is communicated with the porous inner tube road by taking over; The Bulking tank top is furnished with Pressure gauge, thermometer, hygrometer, and Bulking tank cylindrical wall top elongatedness direction is evenly arranged a plurality of microwave generators; Barrel left end opening, integral body is mesh-structured, band hangs down the inclination spiral flight, and arranges with the Bulking tank coaxial line; Barrel is connected with transmission device (not drawing in the accompanying drawing) can realize low speed rotation; The material that barrel selects for use microwave to penetrate is easily made; Liquid nitrogen storage tank by the porous inner tube road to the material cooling of spraying.
Pretreated material is added in the barrel in the Bulking tank from left end socket, close left end socket and right-hand member quck-opening valve, starting resistive heater heats material, opening the high pressure nitrogen generator pressurizes to material, startup microwave generator intermittently adds thermal material, the barrel low speed rotation, material rolls and thermally equivalent at the end socket place to the right under the flight effect, the startup vavuum pump takes out true to vacuum tank and sky reaches setting value, when temperature of charge and Bulking tank internal pressure reach setting value, open the rapid release pressure of quck-opening valve fully, the moisture flash distillation, material is realized expanded.The valve of then closing resistive heater, microwave generator, high pressure nitrogen generator and being attached thereto, open the valve on the liquid nitrogen storage tank, by the porous inner tube road liquid nitrogen is sprayed on the material, the vaporized nitrogen heat absorption, material is realized cooling, adjusts vavuum pump power the Bulking tank internal pressure is remained unchanged, the quick cooling and shaping of material, the time close vavuum pump when humidity reaches setting value, make barrel counter-rotating material left end socket move, open left end socket and take out dilated product.
Effect of the present invention is that the shortcoming that produces in the time of can improving low-temperature airflow puffing, microwave bulking, cryogenic vacuum freeze drying independent action reduces manufacturing cost, shortens the production cycle, alleviates browning degree, raises labour productivity.
Description of drawings:
Accompanying drawing 1 is an equipment for puffing garden stuff with air current and microwave operation principle schematic diagram.
Among the figure 1---support arm, 2---sight glass, 3---seat board, 4---left end socket, 5---thermometer, 6---Outer Tube 7---high pressure nitrogen generator, 8,9---valve, 10---liquid nitrogen storage tank, 11,13---microwave generator, 12---Pressure gauge, 14---hygrometer, 15---right end socket, 16---quck-opening valve, 17---vacuum tank, 18---vacuum meter, 19---vavuum pump, 20---vacuum valve, 21---Bulking tank, 22---barrel, 23---resistive heater, 24---the porous inner tube road, 25---chuck, 26---rubber seal, 27---the soft ferrite ring, 28---collude retaining
The specific embodiment:
Liquid nitrogen storage tank (10), high pressure nitrogen generator (7) are tightly connected by valve (8,9) on Outer Tube (6) and the Outer Tube (6) and Bulking tank (21), Bulking tank (21) is tightly connected by quck-opening valve (16) and vacuum tank (17), and vavuum pump (19) is tightly connected by vacuum valve (20) on pipeline and the pipeline and vacuum tank (17); Vacuum tank (17) top is furnished with vacuum meter (18); There are rubber seal (26) and soft ferrite ring (27) to carry out air seal and prevent microwave leakage between Bulking tank (21) and left end socket (4), the right end socket (15); Bulking tank (21) is provided with the support arm (1) of energy carries left end socket (4), and the seat board (3) that support arm (1) end connects combines with left end socket (4); Resistive heater (23) is positioned at the chuck (25) of Bulking tank (21); Porous inner tube road (24) is sealedly and fixedly connected with Bulking tank (21), and stretches into barrel (22) inside; Outer Tube (6) is communicated with porous inner tube road (24) by taking over; Bulking tank (21) top is furnished with Pressure gauge (12), thermometer (5), hygrometer (14), and Bulking tank (21) cylindrical wall top elongatedness direction is evenly arranged a plurality of microwave generators (11,13); Barrel (22) left end opening, integral body is mesh-structured, band hangs down the inclination spiral flight, and arranges with Bulking tank (21) coaxial line; Barrel (22) is connected with transmission device can realize low speed rotation; The material that barrel (22) selects for use microwave to penetrate is easily made; Liquid nitrogen storage tank (10) by porous inner tube road (24) to the material cooling of spraying.
From left end socket (4) pretreated material is added in the interior barrel (22) of Bulking tank (21), close left end socket (4) and right-hand member quck-opening valve (16), starting resistive heater (23) heats material, opening high pressure nitrogen generator (7) pressurizes to material, startup microwave generator (11 intermittently, 13) add thermal material, barrel (22) low speed rotation, under the flight effect material to the right end socket (15) locate to roll and thermally equivalent, startup vavuum pump (19) takes out true to vacuum tank (17) and sky reaches setting value, when (21) pressure in temperature of charge and the Bulking tank reaches setting value, open quck-opening valve (16) release pressure rapidly fully, the moisture flash distillation, material is realized expanded.Then close resistive heater (23), microwave generator (11,13), high pressure nitrogen generator (7) and the valve (8) that is attached thereto thereof, open the valve (9) on the liquid nitrogen storage tank (10), by porous inner tube road (24) liquid nitrogen is sprayed on the material, the vaporized nitrogen heat absorption, material is realized cooling, adjusting vavuum pump (19) power remains unchanged Bulking tank (21) internal pressure, the quick cooling and shaping of material, when reaching setting value, humidity closes vavuum pump (19), end socket (4) is mobile left to make barrel (22) counter-rotating material, opens left end socket (4) and takes out dilated product.
Claims (3)
1, equipment for puffing garden stuff with air current and microwave is made of the Bulking tank that contains chuck, vacuum tank, liquid nitrogen storage tank, high pressure nitrogen generator, valve, microwave generator, sealing device, Pressure gauge, thermometer, hygrometer, resistive heater, vavuum pump, vacuum meter.It is characterized in that: liquid nitrogen storage tank, high pressure nitrogen generator are tightly connected by valve on pipeline and the pipeline and Bulking tank, and Bulking tank is tightly connected by quck-opening valve and vacuum tank, and vavuum pump is tightly connected by vacuum valve and vacuum tank on pipeline and the pipeline; Resistive heater is positioned at the Bulking tank chuck; Porous inner tube road and Bulking tank are sealedly and fixedly connected, and stretch into barrel inside; Outer Tube is communicated with the porous inner tube road by taking over.
2, air current and microwave bulking equipment as claimed in claim 1 is characterized in that: have rubber seal and soft ferrite ring to carry out air seal between Bulking tank and left end socket, the right end socket and prevent microwave leakage; Bulking tank cylindrical wall top elongatedness direction is evenly arranged a plurality of microwave generators; Liquid nitrogen storage tank by pipeline to the material cooling of spraying.
3, air current and microwave bulking equipment as claimed in claim 1 is characterized in that: barrel left end opening, and integral body is mesh-structured, band hangs down the inclination spiral flight, and arranges with the Bulking tank coaxial line; Barrel is connected with transmission device can realize low speed rotation; The material that barrel selects for use microwave to penetrate is easily made.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910020813A CN101480245B (en) | 2009-01-05 | 2009-01-05 | Equipment for puffing garden stuff with air current and microwave |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910020813A CN101480245B (en) | 2009-01-05 | 2009-01-05 | Equipment for puffing garden stuff with air current and microwave |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101480245A true CN101480245A (en) | 2009-07-15 |
| CN101480245B CN101480245B (en) | 2012-10-03 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910020813A Expired - Fee Related CN101480245B (en) | 2009-01-05 | 2009-01-05 | Equipment for puffing garden stuff with air current and microwave |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101480245B (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102018187A (en) * | 2010-10-26 | 2011-04-20 | 陕西科技大学 | Energy-saving fruit and vegetable bulking machine and application method thereof |
| CN102885391A (en) * | 2012-09-26 | 2013-01-23 | 江苏派乐滋食品有限公司 | Integrated puffing and drying machine |
| CN102987417A (en) * | 2012-12-15 | 2013-03-27 | 河南勃达微波设备有限责任公司 | Equipment and method special for puffing pork skin |
| CN103141780A (en) * | 2013-03-04 | 2013-06-12 | 陕西科技大学 | Fruit and vegetable airflow puffing equipment of material basket rotating type |
| CN107616538A (en) * | 2017-11-03 | 2018-01-23 | 宁夏杞芽食品科技有限公司 | A kind of expanded reduction apparatus of fructus lycii |
| CN107752114A (en) * | 2017-11-10 | 2018-03-06 | 衡阳市叁大机械有限公司 | Steam explosion betel nut bulking machine |
| CN108578234A (en) * | 2018-04-19 | 2018-09-28 | 四川御致药业有限公司 | A kind of Colla Corii Asini bead bulking equipment and technique |
| CN110725082A (en) * | 2019-12-04 | 2020-01-24 | 安徽翰联色纺股份有限公司 | Yarn shaping equipment |
| CN110873516A (en) * | 2018-08-30 | 2020-03-10 | 侯梦斌 | Rotary drum type microwave vacuum processing equipment and process |
| CN111096428A (en) * | 2020-01-09 | 2020-05-05 | 西藏天虹科技股份有限责任公司 | Apple deep processing method based on extraction device |
| CN113519879A (en) * | 2021-07-26 | 2021-10-22 | 诸城市众工机械有限公司 | Fruit and vegetable airflow puffing machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100496294C (en) * | 2005-07-08 | 2009-06-10 | 湖南农业大学 | Potato crisp utilizing micro wave processing and its processing method |
| CN1726822A (en) * | 2005-07-29 | 2006-02-01 | 华南理工大学 | Puffed food prepared from hogskin and processing method |
-
2009
- 2009-01-05 CN CN200910020813A patent/CN101480245B/en not_active Expired - Fee Related
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102018187A (en) * | 2010-10-26 | 2011-04-20 | 陕西科技大学 | Energy-saving fruit and vegetable bulking machine and application method thereof |
| CN102018187B (en) * | 2010-10-26 | 2012-11-07 | 陕西科技大学 | Energy-saving fruit and vegetable bulking machine and application method thereof |
| CN102885391A (en) * | 2012-09-26 | 2013-01-23 | 江苏派乐滋食品有限公司 | Integrated puffing and drying machine |
| CN102885391B (en) * | 2012-09-26 | 2015-04-15 | 江苏派乐滋食品有限公司 | Integrated puffing and drying machine |
| CN102987417A (en) * | 2012-12-15 | 2013-03-27 | 河南勃达微波设备有限责任公司 | Equipment and method special for puffing pork skin |
| CN102987417B (en) * | 2012-12-15 | 2014-08-20 | 河南勃达微波设备有限责任公司 | Equipment and method special for puffing pork skin |
| CN103141780A (en) * | 2013-03-04 | 2013-06-12 | 陕西科技大学 | Fruit and vegetable airflow puffing equipment of material basket rotating type |
| CN103141780B (en) * | 2013-03-04 | 2014-10-29 | 陕西科技大学 | Fruit and vegetable airflow puffing equipment of material basket rotating type |
| CN107616538A (en) * | 2017-11-03 | 2018-01-23 | 宁夏杞芽食品科技有限公司 | A kind of expanded reduction apparatus of fructus lycii |
| CN107752114A (en) * | 2017-11-10 | 2018-03-06 | 衡阳市叁大机械有限公司 | Steam explosion betel nut bulking machine |
| CN108578234A (en) * | 2018-04-19 | 2018-09-28 | 四川御致药业有限公司 | A kind of Colla Corii Asini bead bulking equipment and technique |
| CN110873516A (en) * | 2018-08-30 | 2020-03-10 | 侯梦斌 | Rotary drum type microwave vacuum processing equipment and process |
| CN110725082A (en) * | 2019-12-04 | 2020-01-24 | 安徽翰联色纺股份有限公司 | Yarn shaping equipment |
| CN111096428A (en) * | 2020-01-09 | 2020-05-05 | 西藏天虹科技股份有限责任公司 | Apple deep processing method based on extraction device |
| CN113519879A (en) * | 2021-07-26 | 2021-10-22 | 诸城市众工机械有限公司 | Fruit and vegetable airflow puffing machine |
| CN113519879B (en) * | 2021-07-26 | 2022-03-25 | 诸城市众工机械有限公司 | Fruit and vegetable airflow puffing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101480245B (en) | 2012-10-03 |
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Legal Events
| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent for invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Qiao Lijie Inventor after: Liu Chao Inventor after: Chen Haifeng Inventor after: Wang Yongqin Inventor after: Shi Nuo Inventor after: Yi Fulei Inventor after: Ma Ming Inventor after: Li Xiubing Inventor before: Liu Chao Inventor before: Chen Haifeng Inventor before: Qiao Lijie Inventor before: Wang Yongqin Inventor before: Shi Nuo Inventor before: Yi Fulei Inventor before: Ma Ming Inventor before: Li Xiubing |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: LIU CHAO CHEN HAIFENG QIAO LIJIE WANG YONGQIN SHI NUO YI FULEI MA MING LI XIUBING TO: QIAO LIJIE LIU CHAO CHEN HAIFENG WANG YONGQIN SHI NUO YI FULEI MA MING LI XIUBING |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121003 Termination date: 20130105 |
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| CF01 | Termination of patent right due to non-payment of annual fee |