CN102987417B - Equipment and method special for puffing pork skin - Google Patents
Equipment and method special for puffing pork skin Download PDFInfo
- Publication number
- CN102987417B CN102987417B CN201210542773.3A CN201210542773A CN102987417B CN 102987417 B CN102987417 B CN 102987417B CN 201210542773 A CN201210542773 A CN 201210542773A CN 102987417 B CN102987417 B CN 102987417B
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- China
- Prior art keywords
- pork skin
- microwave
- seal case
- outlet
- puffing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 235000015277 pork Nutrition 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 18
- 230000001007 puffing effect Effects 0.000 title abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 230000008676 import Effects 0.000 claims description 19
- 230000005764 inhibitory process Effects 0.000 claims description 14
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 239000000741 silica gel Substances 0.000 claims description 6
- 229910002027 silica gel Inorganic materials 0.000 claims description 6
- 238000007791 dehumidification Methods 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 239000010865 sewage Substances 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 210000001364 upper extremity Anatomy 0.000 claims description 3
- 238000013459 approach Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 238000007790 scraping Methods 0.000 abstract description 4
- 238000001816 cooling Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000012544 monitoring process Methods 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 230000002401 inhibitory effect Effects 0.000 abstract 3
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 241000283690 Bos taurus Species 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 206010000060 Abdominal distension Diseases 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 208000024330 bloating Diseases 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000005417 food ingredient Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 235000013324 preserved food Nutrition 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
Landscapes
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention discloses equipment and a method special for puffing pork skin. The equipment disclosed by the invention is characterized in that a sealed box body is arranged on a bracket; a transmission device is arranged at the bottom of the sealed box body; a microwave generation cavity of a microwave generator and a dehumidifying system are arranged is arranged at the upper side of the sealed box body; a water cavity inhibiting system and a driving bracket are arranged at the outlet of the microwave generation cavity; a blanking funnel is arranged at the tail end of the driving bracket; and an oil scraping and collecting device is arranged in the driving bracket. According to the invention, microwave-processed pork skin has good puffed uniformity; the puffing process can be controlled and adjusted at any time according to monitoring conditions; an outlet inhibiting system is in the form of a water circulation structure, which is not only capable of inhibiting microwave but also capable of cooling puffed pork skin; the processing effect is good; the whole equipment is simple in structure, easy to manufacture, very convenient for operation and very beneficial to popularization and implementation; with the help of puffing equipment, the puffing method comprises the step of rapidly puffing in the microwave generation cavity; compared with the traditional pork skin puffing efficiency, the efficiency is increased by three times; 50% of energy is saved; colour is more bright; and mouth feel is better.
Description
Technical field
The present invention relates to a kind of equipment of microwave to food processing that utilizes, be specifically related to the expanded special equipment of a kind of pork skin and method.
Background technology
What drying pork rind was traditional rise, and forwarding method has fry dried food ingredients, salt to send out, and conventional method rises while sending out pork rind, and medium temperature and the time of sending out of rising are all by rule of thumb, are difficult to control, not easy to operate; Conventional method also can cause nutritional labeling loss larger, because oil is reused the problem that can produce harmful health for a long time.In addition, prior art all exists efficiency lower to the expanded equipment of pork rind or method, and workload is large, and puffing process is difficult to control, and the greasy dirt producing is cleaned to the problems such as difficulty in puffing process.
Summary of the invention
The object of the invention is to have the low and unmanageable problem of efficiency for pork skin bloating plant in prior art, and there is the not good enough defect of effect in existing pork skin expanding method, the expanded special equipment of a kind of pork skin and method are provided.
The present invention is achieved through the following technical solutions: the expanded special equipment of a kind of pork skin, comprise support and be arranged on the seal case on support, the two ends of seal case are respectively arranged with import and outlet, the bottom of seal case is run through and is provided with transmitting device and supporting drive unit, the upper inside of seal case is provided with microwave generator and electric part, in casing, bottom is microwave generation cavity, microwave cavity base plate is flushable, and be provided with sewage draining exit, near on the seal case sidewall of import, dehumidification system is being installed, import and outlet at seal case are respectively arranged with import inhibition system and outlet inhibition system, the inwall that its middle outlet suppresses system is provided with water cavity, water cavity front end arranges water inlet and rear end sets out the mouth of a river, import arranged outside at seal case has passive support, outlet arranged outside at seal case has active bracket, the two ends of described transmitting device lay respectively on passive support and the inner drive arranging of active bracket, active bracket end is provided with hopper, the drive downside of described active bracket is longitudinally fixed with beam in support both sides, on two curb girders, be fixed with straight down respectively at least one pair of hanger, on hanger, be provided with vertical bar hole, transverse support bar is installed and with clamping screw in bar hole, in transverse support bar, be fixed with oil scraper, the upper limb of oil scraper and transmitting device surface matching are provided with oil-collecting device below oil scraper.Described oil-collecting device is the trench structure that four limits upwards bend, and the height at one of them angle of trench structure, lower than the height at its excess-three angle, is connected with external pipe by silk head on minimum angle.
Described hopper is arranged in the gripper shoe of active bracket both sides setting, is provided with horizontal bar hole in gripper shoe, and hopper both sides are provided with bearing pin, and bearing pin Matching installation is fixed in the bar hole of gripper shoe and by locking nut.
Outlet inhibition system inner chamber height suppresses the height of system higher than import.
Described transmitting device is conveyer belt, or is guipure, or is carrier bar, preferably transport tape transmission.
Approach exit inner cavity top at seal case camera is installed.
Be provided with observation window at seal case sidewall, observation window is provided with linked switch and shield microwaves device.
The uniform backing roll that is provided with in middle part of transmitting device, backing roll is rib carrying roller, two ends are taper, can make between the senior middle school of transport tape both sides low, prevent oil flow into cavity.
A kind of pork skin expansion method, by pigskin after drying, boil after 5～10 minutes through 80～100 DEG C of hot water, adopt described bulking equipment, adjustment microwave frequency is 915MHZ～2450MHz, adjust transfer rate, make pigskin under the irradiation of 1kw microwave power, in 10～30s, pass through rapidly microwave generation cavity expanded molding.
The present invention has the following advantages: adopt the pork skin of microwave treatment, and expanded good evenness, puffing process can be controlled at any time and adjust according to monitoring situation, and control mode is flexible, simple to operation, and automaticity is high, saves human resources.The outlet in microwave action chamber arranges outlet inhibition system, and outlet inhibition system adopts water circulation structure, can suppress microwave and can carry out puffing hogskin again coolingly, and treatment effect is good, and complete machine structure is simple, easily manufactures, and is beneficial to very much promotion and implementation.Expansion method is in conjunction with bulking equipment, and rapidly expanding treatment in microwave action chamber improves 3 times than traditional pigskin puffed efficiency, energy-conservation 50%, and color and luster is more bright-coloured, and mouthfeel is better.
Brief description of the drawings
Fig. 1 is the side structure schematic diagram of the expanded special equipment of pork skin of the present invention;
Fig. 2 is the plan structure schematic diagram of Fig. 1;
Fig. 3 is the left TV structure schematic diagram of Fig. 1;
Fig. 4 is active bracket internal structure schematic diagram;
Fig. 5 is the left TV structure schematic diagram of Fig. 4;
Fig. 6 is that the A of Fig. 4 is to structural representation.
In figure, label 1 is passive support, and 2 is import inhibition system, 3 is dehumidification system, and 4 is microwave generator and electric part, and 5 is observation window, 6 is moisture and flue gas, and 7 is microwave action cavity, and 8 is camera, 9 is outlet inhibition system, and 10 is material, and 11 is active bracket, 12 is hopper, 13 is top net, and 14 is hanger, and 15 is transverse support bar, 16 is clamping screw, 17 is silica gel blade, and 18 is oil-collecting device, and 19 is oil-out, 20 is gripper shoe, 21 is bearing pin and locking nut, and 22 is water inlet, and 23 is delivery port.
Detailed description of the invention
Embodiment 1: referring to Fig. 1-Fig. 6, the expanded special equipment of a kind of pork skin, on support, be provided with longitudinal seal case, the rear and front end of seal case is respectively arranged with import and outlet, the upper inside of seal case is provided with microwave generator and electric part forms microwave generation cavity 7, microwave cavity base plate is flushable, and be provided with sewage draining exit, microwave cavity is provided with observation window, observation window is installed by linked switch, door body is opened microwave and is quit work, and near on the seal case sidewall of import, dehumidification system 3 is being installed.The import of seal case and outlet are respectively arranged with import and suppress system 2 and outlet inhibition system 4, and the inwall that its middle outlet suppresses system 4 is provided with water cavity, and water cavity front end arranges water inlet 22 and rear end sets out the mouth of a river 23.The import arranged outside of seal case has passive support 1, and the outlet arranged outside of seal case has active bracket 11, and the bottom of seal case is run through and is provided with transmitting device and supporting drive unit.The two ends of described transmitting device lay respectively on passive support 1 and the inner drive arranging of active bracket 11, and active bracket end is provided with hopper 12.Described hopper 12 is arranged in the gripper shoe 20 of active bracket both sides setting, is provided with horizontal bar hole in gripper shoe 20, and hopper both sides are provided with bearing pin and locking nut 21, and bearing pin Matching installation is fixed in the bar hole of gripper shoe and by locking nut.Thereby the angle of hopper 12 and can adjusting with the distance of transmission rotating shaft end.
As shown in Figure 4, the drive downside of active bracket 11 is longitudinally fixed with beam in support both sides, on two curb girders respectively straight down successively interval be fixed with three pairs of hangers 14, on every pair of hanger 14, be provided with vertical bar hole, transverse support bar 15 is installed in bar hole and with clamping screw 16, in transverse support bar, is fixed with oil scraper, the upper limb of oil scraper and transmitting device surface matching, oil-collecting device 18 is installed below oil scraper, and oil scraper can adopt silica gel blade 17.By regulating clamping screw, can realize support bar 15 and drive silica gel blade 17 to carry out height adjusting.
Described oil-collecting device 18 is the trench structure that four limits upwards bend, and the height at one of them angle of trench structure, lower than the height at its excess-three angle, is oil-out 19 at minimum angle, on it, is connected with external pipe by silk head.
Because pigskin increases in puffing process volumetric expansion, seal case inner chamber is designed to pyramidal structure, the height in its exit is greater than the height of import department, and outlet inhibition system inner chamber height is higher than the height of outlet.
Pork skin enters in microwave cavity, expanded under the effect of microwave, produce oil smoke simultaneously, a small amount of steam and oil, oil smoke and steam are discharged cavity in the effect of dehumidification system, because exceeding middle part, transport tape both sides in cavity therefore can not cause oil stream in cavity, oil can spread out of equipment cavity with transport tape, the oil-scraping device of installing on active bracket can scrape off the oil on transport tape, the frizing part of oil-scraping device is silica gel cutter, material is silica gel, do not damage transport tape, oil can be scraped totally again, under oil-scraping device, oil-collecting device is installed, promote oily recycling.
Microwave generation cavity internal backplane is dull and stereotyped and seamless, separately establishes hydraulic pipeline and stop valve and is convenient to cleaning equipment cavity, and therefore cleaning equipment cavity is very convenient.
Transmitting device is conveyer belt, or is guipure, or is carrier bar, preferably transport tape transmission.Transport tape both sides exceed middle part and prevent that oil from leaking.Can also be at the middle part of transmitting device the uniform backing roll that is provided with, the axle of backing roll is fixed on support, the below of backing roll is provided with and connects oil bucket.
Meanwhile, in seal case exit, inner cavity top is provided with camera, is provided with observation window and seal cover at seal case sidewall, is convenient to monitor the expanded situation of material.It is large that sliced meat after the swelling volume becomes, and goes out open height and be greater than inlet height, and therefore microwave is more easily revealed, outlet inhibition system employing water-cooling pattern, and both cooling inhibition system, absorbs again microwave.
Embodiment 2: a kind of pork skin expansion method, by pigskin after drying, boil after 5～10 minutes through 80～100 DEG C of hot water, bulking equipment described in employing embodiment 1, adjusting microwave frequency is 915MHZ or 2450MHz, adjust transfer rate, make pigskin under the irradiation of 1kw microwave power, in 10～30s, pass through rapidly microwave generation cavity expanded molding.
Claims (9)
1. the expanded special equipment of pork skin, it is characterized in that: comprise support and be arranged on the seal case on support, the two ends of seal case are respectively arranged with import and outlet, the bottom of seal case is run through and is provided with transmitting device and supporting drive unit, the upper inside of seal case is provided with microwave generator and electric part, in casing, bottom is microwave generation cavity, microwave cavity base plate is provided with sewage draining exit, near on the seal case sidewall of import, dehumidification system is being installed, import and outlet at seal case are respectively arranged with import inhibition system and outlet inhibition system, the inwall that its middle outlet suppresses system is provided with water cavity, water cavity front end arranges water inlet and rear end sets out the mouth of a river, import arranged outside at seal case has passive support, outlet arranged outside at seal case has active bracket, the two ends of described transmitting device lay respectively on passive support and the inner drive arranging of active bracket, the uniform backing roll that is provided with in middle part of transmitting device, backing roll is rib carrying roller, two ends are taper, make between the senior middle school of transport tape both sides low, active bracket end is provided with hopper, the drive downside of described active bracket is longitudinally fixed with beam in support both sides, on two curb girders, be fixed with straight down respectively at least one pair of hanger, on hanger, be provided with vertical bar hole, transverse support bar is installed and with clamping screw in bar hole, in transverse support bar, be fixed with oil scraper, the upper limb of oil scraper and transmitting device surface matching are provided with oil-collecting device below oil scraper.
2. the expanded special equipment of pork skin according to claim 1, it is characterized in that: described oil-collecting device is the trench structure that four limits upwards bend, the height at one of them angle of trench structure, lower than the height at its excess-three angle, is connected with external pipe by silk head on minimum angle.
3. the expanded special equipment of pork skin according to claim 1, it is characterized in that: described hopper is arranged in the gripper shoe of active bracket both sides setting, in gripper shoe, be provided with horizontal bar hole, hopper both sides are provided with bearing pin, and bearing pin Matching installation is fixed in the bar hole of gripper shoe and by locking nut.
4. the expanded special equipment of pork skin according to claim 1, is characterized in that: outlet inhibition system inner chamber height suppresses the height of system higher than import.
5. the expanded special equipment of pork skin according to claim 1, is characterized in that: described transmitting device is conveyer belt, or is guipure, or is carrier bar.
6. the expanded special equipment of pork skin according to claim 1, is characterized in that: approach exit inner cavity top at seal case camera is installed.
7. the expanded special equipment of pork skin according to claim 1, is characterized in that: be provided with observation window at seal case sidewall, observation window is provided with linked switch and shield microwaves device.
8. the expanded special equipment of pork skin according to claim 1, is characterized in that: described oil scraper adopts silica gel blade.
9. a pork skin expansion method, by pigskin after drying, boil after 5～10 minutes through 80～100 DEG C of hot water, bulking equipment described in employing claim 1, adjustment microwave frequency is 915MHZ～2450MHz, adjust transfer rate, make pigskin under the irradiation of 1kw microwave power, in 10～30s, pass through rapidly microwave generation cavity expanded molding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210542773.3A CN102987417B (en) | 2012-12-15 | 2012-12-15 | Equipment and method special for puffing pork skin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210542773.3A CN102987417B (en) | 2012-12-15 | 2012-12-15 | Equipment and method special for puffing pork skin |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102987417A CN102987417A (en) | 2013-03-27 |
| CN102987417B true CN102987417B (en) | 2014-08-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210542773.3A Expired - Fee Related CN102987417B (en) | 2012-12-15 | 2012-12-15 | Equipment and method special for puffing pork skin |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102987417B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104422707A (en) * | 2013-09-10 | 2015-03-18 | 张政 | Method for identifying quality of steamed pork skin by observing microstructure |
| CN103859434B (en) * | 2014-03-12 | 2015-08-05 | 张洪中 | Without oily expanded skin tripe |
| CN106690089A (en) * | 2015-11-12 | 2017-05-24 | 怀化市贵龙食品有限公司 | Pure, tasty, crisp and tender pork skin processing method and apparatus |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86204903U (en) * | 1986-06-26 | 1987-05-06 | 曾再生 | Equipment for expending skin without oil and frying dry fruit |
| CN2112285U (en) * | 1992-03-13 | 1992-08-12 | 南通机床股份有限公司(集团)锻造厂 | Bean products heating puffing & drying machine |
| CN1726822A (en) * | 2005-07-29 | 2006-02-01 | 华南理工大学 | Puffed food prepared from hogskin and processing method |
| CN2870478Y (en) * | 2005-12-21 | 2007-02-21 | 中国农业机械化科学研究院 | Continuous microwave vacuum drying sweller |
| CN101480245A (en) * | 2009-01-05 | 2009-07-15 | 陕西科技大学 | Equipment for puffing garden stuff with air current and microwave |
| CN102499423A (en) * | 2011-11-15 | 2012-06-20 | 江苏省农业科学院 | Tunnel type food microwave puffing equipment |
-
2012
- 2012-12-15 CN CN201210542773.3A patent/CN102987417B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86204903U (en) * | 1986-06-26 | 1987-05-06 | 曾再生 | Equipment for expending skin without oil and frying dry fruit |
| CN2112285U (en) * | 1992-03-13 | 1992-08-12 | 南通机床股份有限公司(集团)锻造厂 | Bean products heating puffing & drying machine |
| CN1726822A (en) * | 2005-07-29 | 2006-02-01 | 华南理工大学 | Puffed food prepared from hogskin and processing method |
| CN2870478Y (en) * | 2005-12-21 | 2007-02-21 | 中国农业机械化科学研究院 | Continuous microwave vacuum drying sweller |
| CN101480245A (en) * | 2009-01-05 | 2009-07-15 | 陕西科技大学 | Equipment for puffing garden stuff with air current and microwave |
| CN102499423A (en) * | 2011-11-15 | 2012-06-20 | 江苏省农业科学院 | Tunnel type food microwave puffing equipment |
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| Publication number | Publication date |
|---|---|
| CN102987417A (en) | 2013-03-27 |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Equipment and method special for puffing pork skin Effective date of registration: 20150209 Granted publication date: 20140820 Pledgee: Bank of China Zhengzhou branch of Limited by Share Ltd culture Pledgor: Henan Boda Microwave Equipment Co., Ltd. Registration number: 2015990000122 |
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| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Bamboo high tech Development Zone, Henan province Zhengzhou city 450001 Street No. 1 headquarters Patentee after: HENAN BODA MICROWAVE EQUIPMENT CO., LTD. Address before: Bamboo high tech Development Zone, Henan province Zhengzhou city 450001 Street No. 1 headquarters Patentee before: Henan Boda Microwave Equipment Co., Ltd. |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20161107 Granted publication date: 20140820 Pledgee: Bank of China Zhengzhou branch of Limited by Share Ltd culture Pledgor: HENAN BODA MICROWAVE EQUIPMENT CO., LTD. Registration number: 2015990000122 |
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| PM01 | Change of the registration of the contract for pledge of patent right |
Change date: 20161107 Registration number: 2015990000122 Pledgor after: HENAN BODA MICROWAVE EQUIPMENT CO., LTD. Pledgor before: Henan Boda Microwave Equipment Co., Ltd. |
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| TR01 | Transfer of patent right |
Effective date of registration: 20170517 Address after: Bamboo hi tech Industrial Development Zone, Henan province Zhengzhou City 450000 Street No. 1 building 35 unit 1 layer 5-8 Patentee after: Henan Boda microwave electrical automation equipment Co., Ltd. Address before: Bamboo high tech Development Zone, Henan province Zhengzhou city 450001 Street No. 1 headquarters Patentee before: HENAN BODA MICROWAVE EQUIPMENT CO., LTD. |
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Granted publication date: 20140820 Termination date: 20191215 |
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| CF01 | Termination of patent right due to non-payment of annual fee |