CN101435522A - Pipe walking robot and control method thereof - Google Patents

Pipe walking robot and control method thereof Download PDF

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Publication number
CN101435522A
CN101435522A CNA200810244764XA CN200810244764A CN101435522A CN 101435522 A CN101435522 A CN 101435522A CN A200810244764X A CNA200810244764X A CN A200810244764XA CN 200810244764 A CN200810244764 A CN 200810244764A CN 101435522 A CN101435522 A CN 101435522A
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China
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dial
supporting leg
robot
body fuselage
pipeline
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CNA200810244764XA
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CN101435522B (en
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喻全余
余静远
王善锋
赵海荣
周帆
顾文祥
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Anhui University of Science and Technology
Anhui University of Technology AHUT
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Anhui University of Science and Technology
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Abstract

The invention relates to a pipeline cleaning robot applied to industrial field, and also relates to a method for controlling the walking robot. The robot comprises a connection shaft (2), a supporting leg (3), a drive plate (4), a pusher dog (5), a connection rope (8), a variable pitch motor (9), a drive motor (10), a cleaning device (12) and a roller wheel device (14), wherein the connection rope (8) passes through the drive plate (4), and is connected with variable pitch motor (9); the supporting leg (3) which can retractably rotate is connected with the drive plate (4); the drive motor (10) is connected with another frame shell end part (18) through a gear disc (17) and the connection shaft (2); the supporting leg extends out of a frame shell (13), and is contacted with the inner surface of the pipeline; and the cleaning device (12) is arranged on the frame shell (13). With the scheme, the robot is more efficient, can turn a curve smoothly, can be controlled more easily, has the advantages of simple structure and convenient manufacture, and is applicable to pipelines with different diameters.

Description

A kind of pipe walking robot and controlling method thereof
Technical field
The present invention relates to the industrial robot field, more particularly, the invention belongs to and in pipeline, to walk, be applied to the robot of pipeline cleaning, simultaneously, the invention still further relates to the controlling method of this pipe walking robot.
Background technique
Pipeline all has a wide range of applications at industrial field and civil area, but thorny problems such as fouling, obstruction in use take place in pipeline unavoidably, especially for the narrow pipeline in some spaces, manpower can't directly clean or handle it at all.Along with the development of industrial technology, people begin to adopt pipeline robot to carry out when the narrow pipeline of cleaning space.But mostly structure is comparatively complicated in the robot that adopts at present.Such as the central air-conditioner special purpose robot, its structure mostly is crawler, complex structure, and can only in square pipe, travel and clean.The robot that designs at the cleaning of circular pipe is also arranged at present specially, but the general complex structure all of these robots, inefficiency, and control comparatively trouble, environmental suitability is poor.For example, application number is that 200620003659.3 utility model patent discloses a kind of connecting rod creeping robot for pipeline.The working principle of this robot is: is converted into the flexible mechanical energy of linkage mechanism by electric energy, is converted into the kinetic energy of whole device again, make the crawling in pipeline of whole device, but this robot not only is difficult to manufacturing, and adaptability, poor reliability; Application number is that 01128568.0 patent of invention then discloses a kind of spring creeping robot for pipeline, and this robot utilizes electromagnetic energy to be converted into the elastic potential energy of spring, is converted into the kinetic energy of whole device again, thereby makes the device motion.The main purpose of this invention is to realize the motion of robot in pipeline, but its structure can't realize the cleaning to pipeline, and its adaptive capacity is relatively poor; The patent No. is that 200710035846.9 patent of invention discloses a kind of robot that can wriggle in microtubule, but this robot significant feature also is in ducted walking, its structure can't satisfy whole pipe, especially to the omnibearing cleaning of circular pipe.In a word, study the more of creepage robot at present, thereby its method for driving is more, but the gait of march of its big multirobot is slower, and mechanical efficiency is low etc., environmental suitability difference etc., therefore can't satisfy the pipeline needs of cleaning comprehensively, also limit further developing of it because of these shortcomings.
Summary of the invention
A kind of walking robot that is applied in the circular pipe of the present invention, its technical problem that will solve is: provide a kind of by new drive unit make the mechanical efficiency that is applied in the walking robot in the circular pipe higher, more smooth and easy when crossing bend, be easier to control and high working efficiency, simple in structure, with low cost, easy to make.
For solving above technical problem, the technical solution used in the present invention is:
The present invention is a kind of pipe walking robot, described robot comprises coupling shaft, supporting leg, dial, pusher dog, bridle line, the displacement motor, drive motor, cleaning device, body fuselage, rotary roller, described bridle line passes dial, is connected with the displacement motor that is fixed on body fuselage inside, and the supporting leg that is set to the scalable rotation of (optimal number is three) more than is connected with dial, described drive motor is connected with another body fuselage end with coupling shaft by gear disk, described supporting leg extends body fuselage, contacts with inner surface of pipeline, be provided with on the body fuselage can with the cleaning device of inner surface of pipeline contact.
Described drive motor and gear disk engagement, gear disk is fixedlyed connected with coupling shaft, and coupling shaft is fixedlyed connected with the body fuselage end of another body fuselage, and the coupling shaft of described connection two-part body fuselage is a flexible structure.
Described dial is discoideus structure, and dial is provided with in each body fuselage more than one, and bridle line fixedly passes the dial central position, arranges the flange of projection on the dial, and the flange middle part is provided with the elongated slot that is arranged in parallel with the dial surface; Described displacement motor is fixed on the central position of body fuselage inner end portion, the displacement motor with can spur dial and be connected at the inner axially movable and bridle line that pass coupling shaft of body fuselage.
Described supporting leg is the shaft-like spring structure of scalable rotation, and supporting leg and dial are arranged in parallel, and supporting leg bottom is provided with the pusher dog that extends supporting leg, and the pull bar vertical with pusher dog on the pusher dog extends in the elongated slot on the dial.
The described supporting leg that is connected with each dial is set to three, is 120 ° of angles between each supporting leg and arranges that rotary roller is installed at the position that supporting leg contacts with inner surface of pipeline.
Described supporting leg is fixed its position by body fuselage, and described supporting leg inside is mobilizable shaft-like movable axis, and pusher dog and movable axis are fixed connection structure.
Described dial is set to 2 in each body fuselage.
The cleaning device of described inner surface of pipeline contact contact is a hairbrush, and hairbrush is installed in the medium position of the arc surface between per two supporting legs; Described bridle line one end is connected with the displacement motor, and the other end is fixed on the end of another body fuselage, and a draught spring is installed between this end and bridle line.
Rotary roller of the present invention comprises roller and turning rolls.
The invention still further relates to the controlling method of this pipe walking robot, described controlling method step is:
When a) needing robot ambulation, start drive motor, drive motor drives the coupling shaft running by gear disk, and coupling shaft drives another body fuselage and rotates, and robot realizes walking in pipeline;
When b) needing to reconcile robot ambulation speed, start the displacement motor, bending moment motor tension bridle line, thereby drive the dial axial motion, the dial of motion drives the movable axis rotation of supporting leg by the motion of the elongated slot on pusher dog and the flange, thereby regulate the angle of rotary roller, realize the variation of robot ambulation speed;
C) need robot to finish to advance, the original place rotation, when retreating three kinds of actions, can realize by the angle of regulating the rotary roller that is connected with movable axis (20), and robot finish advance, the original place rotates, retreat three kinds is stepless change when moving.
Described bridle line drives the dial motion, makes the slewing area of supporting leg movable axis be+45 ° to-45 °.
Adopt technological scheme of the present invention, following beneficial effect arranged:
1, make the mechanical efficiency that is applied in ducted walking robot higher, more smooth and easy when crossing bend, be easier to control and high working efficiency, simple in structure, with low cost, easy to make;
2, the invention provides the mode of a kind of screw drives of circular pipe robot, this mechanism is reliable, and long service life operates steadily, and skew or rollover can not take place; The reducing scope is bigger, goes for the pipeline of different tube diameters;
3, the present invention is directed to that the cleaning of various circular pipes needs and design, its power utilization is abundant, as long as body has one will produce driving power in rotation; Efficiency of movement height, spinning movement can be finished and advance and clear up two functions, and the pipeline adaptability of its original creation has improved practicability and widespread popularity especially greatly.
Description of drawings
Make briefly bright to each width of cloth accompanying drawing in the specification of the present invention expressed content and the mark among the figure below:
Fig. 1 is the sectional structure schematic representation of a kind of ducted walking robot of the present invention;
Fig. 2 is the linkage structure schematic representation of dial of the present invention and supporting leg;
Fig. 3 is the structural representation of bending moment part of the present invention;
Fig. 4 is the structural representation of supporting leg of the present invention;
Fig. 5 is the linkage structure schematic representation of pull bar of the present invention and projection;
Be labeled as among the figure: 1, walking robot; 2, coupling shaft; 3, supporting leg; 4, dial; 5, pusher dog; 6, inboard end cap; 7, return spring; 8, bridle line; 9, displacement motor; 10, drive motor; 11, angular contact ball bearing; 12, cleaning device; 13, body fuselage; 14, rotary roller; 15, flange; 16, hairbrush; 17, gear disk; 18, body fuselage end; 19, pull bar; 20, movable axis; 21, draught spring; 22, roller; 23, turning rolls.
Embodiment
Contrast accompanying drawing below, by description, the effect of the mutual alignment between the shape of the specific embodiment of the present invention such as related each member, structure, the each several part and annexation, each several part and working principle etc. are described in further detail embodiment:
As Fig. 1-shown in Figure 5, the present invention is a kind of pipe walking robot, described robot comprises coupling shaft 2, supporting leg 3, dial 4, pusher dog 5, bridle line 8, displacement motor 9, drive motor 10, cleaning device 12, body fuselage 13, rotary roller 14, described bridle line 8 passes dial 4, be connected with the displacement motor 9 that is fixed on body fuselage 13 inside, the supporting leg 3 that is set to more than one scalable rotation is connected with dial 4, and described drive motor 10 is connected with another body fuselage end 18 with coupling shaft 2 by gear disk 17, and described supporting leg 3 extends body fuselage 13, contact with inner surface of pipeline, be provided with on the body fuselage 13 can with the cleaning device 12 of inner surface of pipeline contact.
Described drive motor 10 and gear disk 17 engagements, gear disk 17 is fixedlyed connected with coupling shaft 2, and coupling shaft 2 is fixedlyed connected with the body fuselage end 18 of another body fuselage 13.The coupling shaft that connects two-part body fuselage 13 is a flexible structure, thereby makes walking robot can pass through crooked pipeline.
The drive motor 10 of an internal body drives another body rotation of fixedlying connected with coupling shaft 2 by gear disk 17, because the conservation of angular momentum, so two-part body fuselage 13 reverses mutually, robot realizes that spiral advances.
Described dial 4 is discoideus structure, and dial 4 is provided with more than one in each body fuselage 13, and bridle line 8 fixedly passes dial 4 central positions, arranges the flange 15 of projection on the dial 4, and flange 15 middle parts are provided with the elongated slot that is arranged in parallel with dial 4 surfaces; Described displacement motor 9 is fixed on the central position of 18 inside, body fuselage end, displacement motor 9 with can spur dial 4 and bridle line 8 that pass coupling shaft 2 inner axially movable and be connected at body fuselage 13.
Described supporting leg 3 is the shaft-like spring structure of scalable rotation, and supporting leg 3 is arranged in parallel with dial 4, and supporting leg 3 bottoms are provided with the pusher dog 5 that extends supporting leg 3, and the pull bar 19 vertical with pusher dog 5 on the pusher dog 5 extends in the elongated slot on the dial 4.
The described supporting leg 3 that is connected with each dial 4 is set to three, is 120 ° of angles between each supporting leg 3 and arranges that rotary roller 14 is installed at the position that supporting leg 3 contacts with inner surface of pipeline.
By rotary roller 14 is installed, the supporting leg 3 pressure inside springs of spring structure just are pressed on rotary roller 14 on the inner surface of pipeline, be robot enough adhesion is provided; Each rotary roller 14 can be under the driving of the bending moment mechanism that is made up of dial 4 and bridle line 8 of inside and coordinating, the angle that the movable axis 20 lines rotation in supporting leg is+45 ° to-45 °;
Described supporting leg 3 is fixed its position by body fuselage 13, and described supporting leg 3 inside are mobilizable shaft-like movable axis 20, and pusher dog 5 is a fixed connection structure with movable axis 20.
When dial 4 moved 19 rotations of drive pull bar, the movable axis 20 in the supporting leg 3 also rotated thereupon, and the rotary roller 14 that is fixed on supporting leg 3 ends also rotates, and changes its angle, thereby made robot realize speed change.
Described dial 4 is set to 2 in each body fuselage 13.
The cleaning device 12 of described inner surface of pipeline contact contact is a hairbrush, and hairbrush is installed in the medium position of the arc surface between per two supporting legs 3.
Bridle line 8 one ends are connected with displacement motor 9, and the other end is fixed on the end of another body fuselage 13, and a draught spring 7 is installed between this end and bridle line 8, thereby guarantee the correct return of bridle line 8.
Rotary roller 14 of the present invention comprises roller 22 and turning rolls 23.
The invention still further relates to the controlling method of this pipe walking robot, the step of described controlling method is:
When a) needing robot ambulation, start drive motor 10, drive motor 10 drives coupling shaft 2 runnings by gear disk 17, and coupling shaft 2 drives another body fuselage 13 and rotates, and robot realizes walking in pipeline;
When b) needing to reconcile robot ambulation speed, start displacement motor 9, bending moment motor 9 tension bridle lines 8, thereby drive dial 4 horizontal motion, the dial 4 of motion drives movable axis 20 rotations of supporting leg 3 by the motion of the elongated slot on pusher dog 5 and the flange 15, thereby regulate the angle of rotary roller 14, realize the variation of robot ambulation speed;
C) need robot to finish to advance, the original place rotation, when retreating three kinds of actions, can realize by the angle of regulating the rotary roller 14 that is connected with movable axis 20, and robot finish advance, the original place rotates, retreat three kinds is stepless change when moving.
Bridle line 8 is by bending moment motor 9 folding and unfoldings that are installed in body fuselage 13 inside, because two-part body fuselage 13 reverses, so a turnover degrees of freedom must be arranged between the bridle line 8, so the body fuselage 13 interior bridle line 8 and 4 of the dials of draught spring 7 are installed an angular contact ball bearing 11 is installed, thereby is increased a rotary freedom.
Described bridle line 8 drives the motion of dial 4, makes the slewing area of supporting leg 3 movable axis 20 be+45 ° to-45 °.
In conjunction with the accompanying drawings the present invention has been carried out exemplary description above; obviously the concrete realization of the present invention is not subjected to the restriction of aforesaid way; as long as the various improvement of having adopted method design of the present invention and technological scheme to carry out; or, all fall within protection scope of the present invention without improving through design of the present invention and technological scheme being directly applied to other occasions.

Claims (10)

1, a kind of pipe walking robot, it is characterized in that: described robot comprises coupling shaft (2), supporting leg (3), dial (4), pusher dog (5), bridle line (8), displacement motor (9), drive motor (10), cleaning device (12), body fuselage (13), rotary roller (14), described bridle line (8) passes dial (4), and the displacement motor (9) inner with being fixed on body fuselage (13) is connected, and the supporting leg (3) that is set to more than one scalable rotation is connected with dial (4), described drive motor (10) is connected with another body fuselage end (18) with coupling shaft (2) by gear disk (17), described supporting leg (3) extends body fuselage (13), contacts with inner surface of pipeline, be provided with on the body fuselage (13) can with the cleaning device (12) of inner surface of pipeline contact.
2, according to the described a kind of pipe walking robot of claim 1, it is characterized in that: described drive motor (10) and gear disk (17) engagement, gear disk (17) is fixedlyed connected with coupling shaft (2), coupling shaft (2) is fixedlyed connected with the body fuselage end (18) of another body fuselage (13), and the coupling shaft of described connection two-part body fuselage (13) is a flexible structure.
3, according to the described a kind of pipe walking robot of claim 1, it is characterized in that: described dial (4) is discoideus structure, dial (4) is provided with more than one in each body fuselage (13), bridle line (8) fixedly passes dial (4) central position, dial (4) is gone up the flange (15) of arranging projection, and flange (15) middle part is provided with the elongated slot that is arranged in parallel with dial (4) surface; Described displacement motor (9) is fixed on inner central position, body fuselage end (18), displacement motor (9) with can spur dial (4) and bridle line (8) that pass coupling shaft (2) axially movable and be connected in body fuselage (13) inside.
4, according to the described a kind of pipe walking robot of claim 1, it is characterized in that: described supporting leg (3) is the shaft-like spring structure of scalable rotation, supporting leg (3) is arranged with dial (4) place plane parallel, supporting leg (3) bottom is provided with extends the pusher dog (5) of supporting leg (3), and the pull bar (19) vertical with pusher dog (5) on the pusher dog (5) extends in the elongated slot on the dial (4).
5, according to claim 1,4 described a kind of pipe walking robots, it is characterized in that: the described supporting leg (3) that is connected with each dial (4) is set to three, be 120 ° of angles between each supporting leg (3) and arrange that rotary roller (14) is installed at the position that supporting leg (3) contacts with inner surface of pipeline.
6, according to the described a kind of pipe walking robot of claim 5, it is characterized in that: described supporting leg (3) is fixed its position by body fuselage (13), described supporting leg (3) inside is mobilizable shaft-like movable axis (20), and pusher dog (5) is a fixed connection structure with movable axis (20).
7, according to claim 1,3 described a kind of pipe walking robots, it is characterized in that: described dial (4) is set to 2 in each body fuselage (13).
8, according to the described a kind of pipe walking robot of claim 1, it is characterized in that: the cleaning device (12) of described inner surface of pipeline contact contact is a hairbrush, hairbrush is installed in the medium position of the arc surface between per two supporting legs (3), described bridle line (8) one ends are connected with displacement motor (9), the other end is fixed on the end of another body fuselage (13), a draught spring (21) is installed between this end and bridle line (8), and there is a turnover degrees of freedom at the middle part of bridle line (8).
9, a kind of controlling method of pipe walking robot is characterized in that: described controlling method is:
When a) needing robot ambulation, start drive motor (10), drive motor (10) drives coupling shaft (2) running by gear disk (17), and coupling shaft (2) drives another body fuselage (13) and rotates, and robot realizes walking in pipeline;
When b) needing to reconcile robot ambulation speed, start displacement motor (9), bending moment motor (9) tension bridle line (8), thereby drive dial (4) along axial-movement, the dial (4) of motion drives movable axis (20) rotation of supporting leg (3) by the motion of the elongated slot on pusher dog (5) and the flange (15), thereby reconcile the angle of rotary roller (14), realize the variation of robot ambulation speed;
C) need robot to finish to advance, the original place rotation, when retreating three kinds of actions, can realize by the angle of regulating the rotary roller (14) that is connected with movable axis (20), and robot finish advance, the original place rotates, retreat three kinds is stepless change when moving.
10, according to the controlling method of the described a kind of pipe walking robot of claim 9, it is characterized in that: described bridle line (8) drives the motion of dial (4), makes the slewing area of supporting leg (3) movable axis (20) be+45 ° to-45 °.
CN200810244764XA 2008-12-16 2008-12-16 Pipe walking robot Expired - Fee Related CN101435522B (en)

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