WO2019000648A1 - Processing device for interior of pipeline - Google Patents

Processing device for interior of pipeline Download PDF

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Publication number
WO2019000648A1
WO2019000648A1 PCT/CN2017/101519 CN2017101519W WO2019000648A1 WO 2019000648 A1 WO2019000648 A1 WO 2019000648A1 CN 2017101519 W CN2017101519 W CN 2017101519W WO 2019000648 A1 WO2019000648 A1 WO 2019000648A1
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WO
WIPO (PCT)
Prior art keywords
gear
shaft
bracket
outer circumference
pipeline
Prior art date
Application number
PCT/CN2017/101519
Other languages
French (fr)
Chinese (zh)
Inventor
何家骥
文华平
张友智
黄媛
孔庆龙
Original Assignee
广船国际有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广船国际有限公司 filed Critical 广船国际有限公司
Publication of WO2019000648A1 publication Critical patent/WO2019000648A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/26Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
    • F16L55/28Constructional aspects
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L2101/00Uses or applications of pigs or moles
    • F16L2101/10Treating the inside of pipes
    • F16L2101/12Cleaning

Definitions

  • the invention relates to a pipeline system operation technology, and in particular to a pipeline internal treatment device.
  • the object of the present invention is to provide a pipeline internal processing device which can move freely in the pipeline to transport objects, and can clean, unblock, polish and the like on the inner wall of the pipeline.
  • Providing a pipeline internal processing device comprising:
  • a drive shaft having opposite first and second ends;
  • bracket having a circular shape, the shaft center of the bracket being connected to the first end, and the outer circumference of the bracket is spaced apart by a plurality of rollers contacting the inner wall of the duct;
  • a driving device coupled to the second end, the driving device transmitting a torque to the bracket through the transmission flexible shaft to drive the bracket to move along a length of the duct.
  • the bracket includes a first bracket and a second bracket which are spaced apart, the first bracket includes a first central axis and is disposed at the first central axis a first bracket body of the outer circumference, the first bracket body is rotatable about an axis of the first central axis, and the second bracket includes a second central shaft and a second bracket body disposed on an outer circumference of the second central shaft The second bracket body is rotatable about an axis of the second central axis;
  • the transmission flexible shaft includes a first transmission flexible shaft and a second transmission flexible shaft, and one end of the first central shaft is connected to the second central shaft through the first transmission flexible shaft, the second An end of the central shaft away from the first central shaft is coupled to the drive device via the second transmission flex shaft.
  • the first bracket body and the second bracket body rotate in opposite directions.
  • an outer circumference of the first central shaft is connected to the first bracket body through a first gear set, and an outer circumference of the second central shaft passes through a second gear
  • the set is coupled to the second bracket body, the number of gears of the first gear set is an odd number, and the number of gears of the second gear set is an even number.
  • the first gear set includes a first sun gear, a first intermediate gear, and a first gear housing in a radial direction of the first central axis.
  • the first sun gear is fixedly mounted on an outer circumference of the first central shaft and meshes with the first intermediate gear, and an inner circumference of the first gear housing has an inner meshing engagement with the first intermediate gear a tooth, the first bracket body is disposed at an outer circumference of the first gear housing;
  • the second gear set includes a second sun gear, a second intermediate gear, a third intermediate gear, and a second gear housing, and the second sun gear is fixedly mounted An outer circumference of the second central shaft and meshed with the third intermediate gear through the second intermediate gear, the inner circumference of the second gear housing having a gear meshing with the third intermediate gear, the The second bracket body is disposed on an outer circumference of the second gear housing.
  • the first bracket body includes a plurality of inclined brackets disposed on a first bracket plate at an outer circumference of the first gear housing, and a plurality of the first bracket plates The tilting direction is the same, and the first roller is disposed at an end thereof away from the first gear housing, and the tilting direction of the first bracket plate is opposite to the rotating direction of the first bracket;
  • the second bracket body includes a plurality of second bracket plates disposed on the outer circumference of the second gear housing, and the second bracket plates are inclined in the same direction and away from the end of the second gear housing Provided with a second roller, the inclination direction of the second bracket plate is opposite to the rotation direction of the second bracket;
  • the first bracket plate and the second bracket plate are both flexible plates.
  • the first intermediate gear is fixed by a sleeve of the first central shaft, and the sleeve of the first central shaft and the first center A first yielding zone is disposed between the axes;
  • the second intermediate gear and the third intermediate gear are fixed by a sleeve of the second central shaft, and a second retaining zone is disposed between the sleeve of the second central shaft and the second central shaft ;
  • the driving device includes a control portion having a first position and a second position, and when the control portion is in the first position, the first sun gear is located in the first yielding zone, a second sun gear is located in the second yielding zone to separate the first sun gear from the first intermediate gear, and the second sun gear is separated from the second intermediate gear; the control section In the second position, the first sun gear meshes with the first intermediate gear and the second sun gear meshes with the second intermediate gear.
  • the driving device is further included An electric motor and a hollow shaft connected to an output shaft of the electric motor, the hollow shaft being coupled to a second transmission flexible shaft, the hollow shaft being provided with a hollow sleeve externally, the hollow sleeve being disposed along the hollow shaft
  • a dial hole is defined in the longitudinal direction, and one end of the control portion is selectively inserted into the dial hole to be connected with the hollow shaft to push the hollow shaft to move along the length thereof.
  • the hollow shaft is connected to the second transmission flexible shaft through a card shaft, and the dial shaft is fixed with a dial block, and one end of the control portion is disposed. There is a card slot that is engaged with the dial block.
  • the outer circumference of the output shaft of the electric motor is provided with a first gear
  • the outer circumference of the hollow shaft is provided with a second gear
  • the first gear and the The second gear meshes.
  • the internal processing device of the pipeline of the invention can drive the rotation of the transmission flexible shaft, and transmit the torque of the transmission flexible shaft to the bracket, so that the bracket moves along the length of the pipeline in the pipeline, which can realize
  • the inner wall of the pipeline is cleaned, dredged, polished, etc., and the object to be transported can be placed in front of the moving direction of the bracket, and the object to be transported is transported to the target position through the bracket, and the movement of the bracket in the pipeline is not affected by the pipeline.
  • the effect of the shape The internal processing device of the pipeline in the invention is applied to the internal processing of the pipeline, and the pipeline is not required to be removed or cut, which can save a lot of manpower, material resources and time.
  • FIG. 1 is an exploded perspective view of a pipeline internal processing apparatus according to an embodiment of the present invention.
  • Figure 2 is a cross-sectional view taken along line A-A of Figure 1.
  • Figure 3 is a cross-sectional view taken along line B-B of Figure 1.
  • Figure 4 is an enlarged view of a portion I of Figure 1.
  • FIG. 5 is a schematic diagram of a pipeline internal processing apparatus according to an embodiment of the present invention.
  • 100 transmission flexible shaft; 110, first transmission flexible shaft; 120, second transmission flexible shaft; 200, bracket; 210, first bracket; 211, first central shaft; 212, first bracket body; a central gear; 214, a first intermediate gear; 215, a first gear housing; 216, a first roller; 220, a second bracket; 221, a second central shaft; 222, a second bracket body; 223, a second sun gear 224, second intermediate gear; 225, third intermediate gear; 226, second gear housing; 227, second roller; 300, driving device; 310, control portion; 320, motor; 330, hollow shaft; Long hole; 340, hollow sleeve; 341, dial hole; 350, card shaft; 351, convex key; 352, dial block; 360, first gear; 370, second gear; 410, first yielding area; Second concession area.
  • first”, “second”, and “third” are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first”, “second”, and “third” may include one or more of the features, either explicitly or implicitly.
  • the term "fixed” is to be understood broadly, unless it is specifically defined and defined, for example, it may be a fixed connection, a detachable connection, or an integral; it may be mechanical
  • the connection may also be an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be internal communication of two components or an interaction relationship of two components.
  • the specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
  • the first feature "on” or “under” the second feature may include direct contact of the first and second features, and may also include first and second features, unless otherwise specifically defined and defined. It is not in direct contact but through additional features between them.
  • the first feature "on” the second feature includes the first feature directly above and above the second feature, or merely indicating that the first feature is at a higher level than the second feature.
  • the first feature "under” the second feature includes the first feature directly below and below the second feature, or merely indicating that the first feature level is less than the second feature.
  • the internal processing device of the pipeline includes: a transmission flexible shaft 100 having a first end and a second end; and a bracket 200 having a circular shape.
  • the shaft center of the bracket 200 is connected to the first end.
  • the outer circumference of the bracket 200 is spaced apart from the roller that is in contact with the inner wall of the pipe 1.
  • the driving device 300 is connected to the second end, and the driving device 300 can pass through the transmission shaft 100. Torque is transmitted to the bracket 200 to drive the bracket 200 to move along the length of the duct 1.
  • the outer circumference of the bracket 200 is provided with a roller that is in rolling contact with the inner wall of the pipe 1.
  • the bracket 200 is connected to the driving device 300 through the transmission flexible shaft 100, and the driving device 300 can drive the transmission flexible shaft 100 to rotate, and the transmission flexible shaft
  • the torque of 100 is transmitted to the bracket 200, so that the bracket 200 moves along the length of the pipeline in the pipeline 1, and the inner wall of the pipeline 1 can be cleaned, unblocked, polished, etc., and the object to be transported can be placed on the bracket 200.
  • the object to be transported is transported to the target location by the bracket 200, and the movement of the bracket 200 within the duct 1 is not affected by the shape of the duct 1.
  • the internal pipe processing device in this embodiment is applied to the internal processing of the pipe 1, and the pipe is not required to be removed or cut, which can save a lot of manpower, material resources and time.
  • the bracket 200 can be a flexible, deformable structure such that when the bracket 200 moves within the duct 1, If the pipe 1 is bent and the inner diameter becomes small, the bracket 200 can smoothly move inside the pipe 1.
  • the bracket 200 includes a first bracket 210 and a second bracket 220 that are spaced apart.
  • the first bracket 210 includes a first central shaft 211 and a first bracket body 212 disposed on an outer circumference of the first central shaft 211.
  • the first bracket body 212 Rotatable about an axis of the first central axis 211
  • the second bracket 220 includes a second central shaft 221 and a second bracket body 222 disposed on an outer circumference of the second central shaft 221, and the second bracket body 222 is rotatable around the second central axis 221
  • the shaft is rotated;
  • the transmission flexible shaft 100 includes a first transmission flexible shaft 110 and a second transmission flexible shaft 120, and one end of the first central shaft 211 is connected to the second central shaft 221 through the first transmission flexible shaft 110, and the second center One end of the shaft 221 away from the first central shaft 211 is connected to the driving device 300 through the second transmission flexible shaft 120.
  • the bracket 200 is not limited to two, and the number thereof may be designed according to the size of the duct 1. Since the two brackets are connected by the first transmission flexible shaft 110, the second bracket 220 is connected to the driving device 300 through the second transmission flexible shaft 120, and the driving device 300 can transmit the power (torque) to the second transmission flexible shaft 120 to The second bracket 220 transmits the power to the first bracket 210 through the first transmission flexible shaft 110, and the two brackets advance or retreat simultaneously, wherein when the object needs to be transported, the object to be transported can be placed in two The forefront of the advance direction of the brackets.
  • first transmission flexible shaft 110 and the second transmission flexible shaft 120 each include a flexible transmission shaft body and a flexible protective sleeve disposed on the outer circumference of the flexible transmission shaft.
  • the first central shaft 211, the second central shaft 221, the first transmission flexible shaft 110 and the second transmission flexible shaft 120 have opposite first and second ends, wherein the first end is close to the driving device 300, the second end is away from the driving device 300, the first end is provided with a concave connecting pair, the second end is provided with a convex connecting pair, and the first central shaft 211 and the second central shaft 221 are both hollow structures, concave connecting pairs and The male coupling pairs are mounted inside the first central shaft 211 and the second central shaft 221, and are fixed by a snap ring. Between the first central shaft 211 and the first transmission flexible shaft 110, between the first transmission flexible shaft 110 and the second central shaft 221 And the second central shaft 221 and the second transmission flexible shaft 120 are respectively connected by the cooperation of the concave connecting pair and the male connecting pair.
  • the first bracket body 212 and the second bracket body 222 rotate in opposite directions.
  • the first bracket 210 reacts to the first transmission flexible shaft 110, that is, the first bracket 210 has a reaction force to the first transmission flexible shaft 110. If there is only one first bracket 210, if the reaction force is greater than the torque of the first transmission flexible shaft 110 The first bracket 210 will rotate, and the second bracket body 222 rotates in the clockwise direction, and the reaction force of the second bracket 220 against the first transmission flexible shaft 110 can cancel the first bracket body 212 to the first transmission soft.
  • the reaction force of the shaft causes the first bracket body 212 to smoothly rotate.
  • the outer circumference of the first central shaft 211 is connected to the first bracket body 212 through the first gear set, and the outer circumference of the second central shaft 221 is connected to the second bracket body 222 through the second gear set, and the number of gears of the first gear set Increasingly, the number of gears of the second gear set is an even number to ensure that the first bracket body 212 and the second bracket body 222 are rotated in opposite directions.
  • the first gear set includes a first sun gear 213, a first intermediate gear 214, and a first gear housing 215, and the first sun gear 213 is fixedly mounted on the first central axis.
  • the outer circumference of the second gear housing 215 is engaged with the first intermediate gear 214, the inner circumference of the first gear housing 215 has internal teeth that mesh with the first intermediate gear 214, and the first bracket body 212 is disposed on the outer circumference of the first gear housing 215;
  • the sleeve of the first central shaft 211 is provided with a first gear mounting hole, the first intermediate gear 214 is installed in the first gear mounting hole, and the first gear housing 215 is mounted on the first central shaft by two bearings
  • the outer part of the sleeve of 211 is fixed by a cover plate.
  • the second gear set In the radial direction of the second central axis 221, the second gear set includes a second sun gear 223, a second intermediate gear 224, a third intermediate gear 225, and a second gear housing 226, and the second sun gear 223 is fixedly mounted.
  • the second intermediate gear 224 is meshed with the third intermediate gear 225
  • the inner circumference of the second gear housing 226 has a gear that meshes with the third intermediate gear 225
  • the second bracket body 222 is disposed at the outer circumference of the second gear housing 226.
  • the sleeve of the second central shaft 221 is provided with a second gear mounting hole, the second intermediate gear 224 and the third intermediate gear 225 are mounted in the second gear mounting hole, and the second gear housing 226 passes through two bearings It is mounted on the outside of the sleeve of the second central shaft 221 and is fixed by a cover plate, respectively.
  • the first bracket body 212 includes a plurality of first bracket plates disposed on the outer circumference of the first gear housing 215.
  • the first bracket plates are inclined in the same direction and are away from the end of the first gear housing 215.
  • the first roller 216 is disposed, and the tilt direction of the first bracket plate is opposite to the rotation direction of the first bracket 210.
  • the second bracket body 222 includes a plurality of second bracket plates disposed on the outer circumference of the second gear housing 226.
  • the two bracket plates have the same inclination direction, and the second roller 227 is disposed at one end of the second gear housing 226.
  • the inclination direction of the second bracket plate is opposite to the rotation direction of the second bracket 220; the first bracket plate and the second bracket
  • the bracket plates are all flexible boards.
  • the inclination direction of the first bracket plate and the second bracket plate are opposite to the rotation direction thereof, and the first bracket plate and the second bracket plate are both flexible plates, and can adapt to different pipe diameters during the rotation process, and the pipe diameter is relatively smaller than the bracket 200.
  • the first bracket plate and the second bracket plate can be pressure-deformed on the pipe wall to match the pipe diameter, thereby making the movement in the pipe 1 smoother.
  • the first roller 216 and the second roller 217 can be detachably coupled to the first bracket body 212 and the second bracket body 222, respectively, so that different rollers can be replaced in use to achieve different operations. For example, replacing the roller with a brush on the outer periphery can clean the inner wall of the pipe, and replace the roller with a frosted layer to polish and rust the inner wall of the pipe.
  • the first roller 216 is in rolling contact with the inner wall of the pipe 1, and the axis of the first roller 216 is inclined toward the side away from the driving device 300; the second roller 227 is in rolling contact with the inner wall of the pipe 1. And the axis of the second roller 227 is directed toward the driving device 300
  • the tilting design of one side and the tilting design of the two rollers can respectively increase the moving power of the corresponding bracket body.
  • the first intermediate gear 214 is fixed by the sleeve of the first central shaft 211, and the first retaining area 410 is disposed between the sleeve of the first central shaft 211 and the first central shaft 211; the second intermediate gear 224 and The third intermediate gear 225 is fixed by the sleeve of the second central shaft 221, and the second retaining area 420 is disposed between the sleeve of the second central shaft 221 and the second central shaft 221; the driving device 300 includes a control unit 310 for controlling The portion 310 has a first position and a second position.
  • the control portion 310 When the control portion 310 is in the first position, the first sun gear 213 is located in the first yielding zone 410, and the second sun gear 223 is located in the second yielding zone 420, so that the first portion The sun gear 213 is separated from the first intermediate gear 214, and the second sun gear 223 is separated from the second intermediate gear 224; when the control portion 310 is in the second position, the first sun gear 213 is meshed with the first intermediate gear 214, the second center The gear 223 is meshed with the second intermediate gear 224.
  • the control portion 310 can selectively control the first sun gear 213 to be located in the first yielding zone and the second sun gear 223 to be located in the second yielding zone 420, thereby stopping the movement of the two brackets in the duct 1.
  • the driving device 300 further includes a motor 320 and a hollow shaft 330 connected to the output shaft of the motor 320.
  • the hollow shaft 330 is coupled to the second transmission flexible shaft 120.
  • the hollow shaft 330 is provided with a hollow sleeve 340 and a hollow shaft.
  • a dial hole 341 is defined in the sleeve 340 along the longitudinal direction of the hollow shaft 330.
  • One end of the control portion 310 is selectively inserted into the dial hole 341 to be coupled with the hollow shaft 330 to push the hollow shaft 330 to move along the length thereof.
  • the length of the dial hole 341 corresponds to the moving distance of the control portion 310, that is, when the control portion 310 moves to the first position, the control portion 310 is located at one end of the dial hole 341, and when the control portion 310 moves to the second position, the control portion 310 is located just at the other end of the dial hole 341. In other embodiments, the length of the dial hole 341 may also be set to be larger than the moving length of the control portion 310.
  • the hollow shaft 330 is coupled to the second transmission flexible shaft 120 via the clamping shaft 350.
  • the locking shaft 352 is fixed on the clamping shaft 350.
  • One end of the control portion 310 is provided with the locking block 352. Card slot.
  • the dial block There is a gap between the 352 and the inner wall of the hollow sleeve 340 to allow the card shaft 350 to smoothly rotate.
  • the control unit 310 needs to be removed, and when the internal processing device of the pipe stops running, the control unit 310 can be inserted into the dial hole 341 to be engaged with the dial 352, and the control unit 310 can be manually controlled. Move to the first position or the second position to selectively activate and stop the first bracket 210 and the second bracket 220.
  • the shaft wall of the hollow shaft 330 is provided with a long hole 331 along the longitudinal direction of the hollow shaft 330.
  • the inner wall of the shaft 350 is provided with a convex key 351.
  • the clamping shaft 350 is sleeved on the hollow shaft by the cooperation of the convex key 351 and the long hole 331.
  • the control unit 310 is fixedly coupled to the male key 351 through the mounting hole 341, and the control unit 310 can move the convex key 351 along the longitudinal direction of the long hole 331.
  • the long hole 331 has opposite first and second ends along the length direction thereof.
  • the control portion 310 drives the convex key 351 to move to the first end of the long hole 331, the first sun gear 213 is located in the first letting area, and the second The central gear is located in the second retaining zone 420, so that the two brackets stop rotating in the pipe 1.
  • the control part 310 drives the convex key 351 to move to the second end of the long hole 331, the first sun gear 213 and the first intermediate gear
  • the second center gear 223 is meshed with the second intermediate gear 224.
  • the one end of the clamping shaft 350 away from the driving device 300 is provided with a concave connecting pair which cooperates with a convex connecting pair provided at one end of the second transmission flexible shaft 120 to connect the second transmission flexible shaft 120 and the clamping shaft 350.
  • the motor 320 is connected to the hollow shaft 330 through two gears. Specifically, the outer circumference of the output shaft of the motor 320 is provided with a first gear 360. The outer circumference of the hollow shaft 330 is provided with a second gear 370, and the first gear 360 and the second gear 370 Engage.
  • the output shaft of the motor 320 drives the first gear 360 to rotate forward, and the first gear 360 drives the second gear 370 to reverse, thereby inverting the hollow shaft 330 and driving the second transmission flexible shaft 120.
  • the second central shaft 221 and the second sun gear 223 are reversed, the second intermediate gear 224 is rotated forward, and the third intermediate gear 225 is reversed, and the second gear housing is reversed.
  • the gears 213 are reversed together, and the first intermediate gear 212 rotates forwardly.
  • the first gear housing 215 drives the first bracket body 212 to rotate forward, and the two brackets move in the direction of the duct 1 away from the driving device 300. .
  • the motor 320 is reversed (the principle is similar to that of the forward rotation, which will not be described herein), the two brackets move in the direction of the drive unit 300 in the duct 1.
  • two bearings are disposed between the hollow sleeve 340 and the hollow shaft 330.
  • the two bearings are respectively located at two ends of the second gear 370 along the longitudinal direction of the hollow shaft 330, so that the rotation of the hollow shaft 330 is further Smooth.
  • the hollow sleeve 340 includes a first sleeve for mounting the first gear 360 and the second gear 370 and a second sleeve for mounting the hollow shaft 330, and the dial hole 341 is disposed on the second sleeve .
  • the internal pipe processing device of the invention By applying the internal pipe processing device of the invention, it is convenient to carry out internal surface inspection, treatment or other operations on pipes of various shapes and long lengths, thereby reducing disassembly and assembly of the pipeline, reducing the influence on the surrounding environment, and reducing unnecessary Damage and waste, improve work efficiency and economic benefits.
  • the device has a simple structure and is connected and used by the component type combination, and is convenient to use and simple to maintain. Since the equipment used in the inner part of the pipeline has no electrical parts, the weight of the equipment itself is reduced, and it can be used in a flammable and explosive environment such as oil and gas, and the application range is wide.
  • the liquid cargo system of the chemical tanker is generally connected by stainless steel pipe butt welding.
  • the inner surface of the welded joint is inspected or polished. If a general endoscope is used, the plastic tube is used to propel the camera for observation. It takes a lot of time, and it is impossible to pass the pipeline or the corner part with a large bending angle.
  • the pipeline cannot be completely inspected. After the inspection, the pipeline needs to be disassembled and processed, and the pipeline needs to be acid-treated. .
  • the efficiency of the internal inspection of the pipeline system can be improved, and for each ship, 800 weld seams, each weld seam is reduced by 0.5 hours, and can be reduced. Less than 400 hours of work, improve work efficiency; if using the device for surface treatment, etc., can reduce pipe disassembly and reduce losses.
  • the pipeline internal processing device of the invention can be applied to internal inspections of pipelines such as industry, buildings, roads, etc., to reduce the impact of pipeline disassembly and assembly, and to avoid economic losses.
  • the description of the term "preferred embodiment” or the like means that a specific feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention.
  • the schematic representation of the above terms does not necessarily mean the same embodiment or example.
  • the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • Transmission Devices (AREA)
  • Cleaning In General (AREA)

Abstract

A processing device for the interior of a pipeline, comprising: a flexible transmission shaft (100) having a first end and a second end opposite to the first end; a support (200) having a circular shape; and a driving device (300) connected with the second end. An axis of the support is connected with the first end, and several rollers coming into contact with the inner wall of the pipeline (1) are provided at intervals on the periphery of the support (200). The driving device (300) can transmit a twisting force to the support (200) by means of the flexible transmission shaft (100) so as to drive the support (200) to move in a length direction of the pipeline (1), thereby implementing cleaning, unclogging and polishing on the inner wall of the pipeline; and the driving device (300) can transport an object to be transported to a target position by means of the support (200), which is not influenced by the shape of the pipeline. The processing device for the interior of a pipeline can be applied to interior processing of the pipeline, and does not require dismounting or cutting the pipeline, thus saving a great amount of labor, time and material resources.

Description

一种管道内部处理装置Pipe internal processing device 技术领域Technical field
本发明涉及管路系统作业技术,具体涉及一种管道内部处理装置。The invention relates to a pipeline system operation technology, and in particular to a pipeline internal treatment device.
背景技术Background technique
船舶、工业等管路系统种类繁多,有各种大小通径,管路弯弯曲曲,材质各有不同。在管路制作、安装及维护中会对管路内表面某些部位做处理,如疏通、打磨、修补等,这管路内表面的处理不能完全由人工进入到管道里面进行操作,只能做拆管或其他方法处理。一些管道长度较大,弯管数量多,如果需要做内表面的处理,只能拆下管段进行。对于用可拆接头连接的管道如法兰等连接的管路可以直接拆下,但如果是对焊或套管烧焊连接的管路则需进行切割后再做处理,特别是烧焊连接位置的周围有其他物件阻挡时,还要移除周围物件,需要花费较大的人力、物力,耗费较长的工作时间。There are many kinds of pipeline systems, such as ships and industries. There are various sizes of diameters, and the pipelines are curved and curved, and the materials are different. In the pipeline production, installation and maintenance, some parts of the inner surface of the pipeline shall be treated, such as dredging, grinding, repairing, etc. The treatment of the inner surface of the pipeline shall not be completely entered into the pipeline for operation. Dismantle or other methods of disposal. Some pipes have a large length and a large number of bends. If it is necessary to do the inner surface treatment, only the pipe segments can be removed. Pipes connected by pipes such as flanges connected by detachable joints can be directly removed, but if the pipes are welded by welding or casing, they need to be cut and then processed, especially the welded joints. When there are other objects around it, it is necessary to remove the surrounding objects, which requires a lot of manpower and material resources, and takes a long working time.
发明内容Summary of the invention
本发明的目的在于提供一种管道内部处理装置,可在管道内自由移动进行物体运输,并可对管道的内壁进行清理、疏通、打磨等处理。The object of the present invention is to provide a pipeline internal processing device which can move freely in the pipeline to transport objects, and can clean, unblock, polish and the like on the inner wall of the pipeline.
为达此目的,本发明采用以下技术方案:To this end, the present invention employs the following technical solutions:
提供一种管道内部处理装置,包括:Providing a pipeline internal processing device comprising:
传动软轴,所述传动软轴具有相对的第一端和第二端;a drive shaft, the drive shaft having opposite first and second ends;
支架,所述支架为圆形,所述支架的轴心与所述第一端连接,所述支架的外周间隔设置有若干与管道的内壁接触的滚轮; a bracket having a circular shape, the shaft center of the bracket being connected to the first end, and the outer circumference of the bracket is spaced apart by a plurality of rollers contacting the inner wall of the duct;
驱动装置,所述驱动装置与所述第二端连接,所述驱动装置可通过所述传动软轴将扭力传递至所述支架,以驱动所述支架沿所述管道的长度方向运动。a driving device coupled to the second end, the driving device transmitting a torque to the bracket through the transmission flexible shaft to drive the bracket to move along a length of the duct.
作为所述的管道内部处理装置的一种优选的技术方案,所述支架包括间隔设置的第一支架和第二支架,所述第一支架包括第一中心轴和设置在所述第一中心轴外周的第一支架本体,所述第一支架本体可绕所述第一中心轴的轴线转动,所述第二支架包括第二中心轴和设置在所述第二中心轴外周的第二支架本体,所述第二支架本体可绕所述第二中心轴的轴线转动;As a preferred technical solution of the internal pipe processing device, the bracket includes a first bracket and a second bracket which are spaced apart, the first bracket includes a first central axis and is disposed at the first central axis a first bracket body of the outer circumference, the first bracket body is rotatable about an axis of the first central axis, and the second bracket includes a second central shaft and a second bracket body disposed on an outer circumference of the second central shaft The second bracket body is rotatable about an axis of the second central axis;
所述传动软轴包括间隔设置的第一传动软轴和第二传动软轴,所述第一中心轴的一端通过所述第一传动软轴与所述第二中心轴连接,所述第二中心轴远离所述第一中心轴的一端通过所述第二传动软轴与所述驱动装置连接。The transmission flexible shaft includes a first transmission flexible shaft and a second transmission flexible shaft, and one end of the first central shaft is connected to the second central shaft through the first transmission flexible shaft, the second An end of the central shaft away from the first central shaft is coupled to the drive device via the second transmission flex shaft.
作为所述的管道内部处理装置的一种优选的技术方案,所述第一支架本体和所述第二支架本体的转动方向相反。As a preferred technical solution of the internal pipe processing device, the first bracket body and the second bracket body rotate in opposite directions.
作为所述的管道内部处理装置的一种优选的技术方案,所述第一中心轴的外周通过第一齿轮组与所述第一支架本体连接,所述第二中心轴的外周通过第二齿轮组与所述第二支架本体连接,所述第一齿轮组的齿轮的数量为奇数,所述第二齿轮组的齿轮的数量为偶数。As a preferred technical solution of the internal pipe processing device, an outer circumference of the first central shaft is connected to the first bracket body through a first gear set, and an outer circumference of the second central shaft passes through a second gear The set is coupled to the second bracket body, the number of gears of the first gear set is an odd number, and the number of gears of the second gear set is an even number.
作为所述的管道内部处理装置的一种优选的技术方案,沿所述第一中心轴的径向,所述第一齿轮组依次包括第一中心齿轮、第一中间齿轮以及第一齿轮壳体,所述第一中心齿轮固定安装在所述第一中心轴的外周并与所述第一中间齿轮啮合,所述第一齿轮壳体的内周具有与所述第一中间齿轮相啮合的内齿,所述第一支架本体设置在所述第一齿轮壳体的外周;As a preferred technical solution of the internal pipe processing device, the first gear set includes a first sun gear, a first intermediate gear, and a first gear housing in a radial direction of the first central axis. The first sun gear is fixedly mounted on an outer circumference of the first central shaft and meshes with the first intermediate gear, and an inner circumference of the first gear housing has an inner meshing engagement with the first intermediate gear a tooth, the first bracket body is disposed at an outer circumference of the first gear housing;
沿所述第二中心轴的径向,所述第二齿轮组依次包括第二中心齿轮、第二中间齿轮、第三中间齿轮以及第二齿轮壳体,所述第二中心齿轮固定安装在所 述第二中心轴的外周并通过所述第二中间齿轮与所述第三中间齿轮啮合,所述第二齿轮壳体的内周具有与所述第三中间齿轮相啮合的齿轮,所述第二支架本体设置在所述第二齿轮壳体的外周。In the radial direction of the second central axis, the second gear set includes a second sun gear, a second intermediate gear, a third intermediate gear, and a second gear housing, and the second sun gear is fixedly mounted An outer circumference of the second central shaft and meshed with the third intermediate gear through the second intermediate gear, the inner circumference of the second gear housing having a gear meshing with the third intermediate gear, the The second bracket body is disposed on an outer circumference of the second gear housing.
作为所述的管道内部处理装置的一种优选的技术方案,所述第一支架本体包括若干倾斜环设在所述第一齿轮壳体外周的第一支架板,若干所述第一支架板的倾斜方向相同,且其远离所述第一齿轮壳体的一端设置有第一滚轮,所述第一支架板的倾斜方向与所述第一支架的转动方向相反;As a preferred technical solution of the internal pipe processing device, the first bracket body includes a plurality of inclined brackets disposed on a first bracket plate at an outer circumference of the first gear housing, and a plurality of the first bracket plates The tilting direction is the same, and the first roller is disposed at an end thereof away from the first gear housing, and the tilting direction of the first bracket plate is opposite to the rotating direction of the first bracket;
所述第二支架本体包括若干倾斜环设在所述第二齿轮壳体外周的第二支架板,若干所述第二支架板的倾斜方向相同,且其远离所述第二齿轮壳体的一端设置有第二滚轮,所述第二支架板的倾斜方向与所述第二支架的转动方向相反;The second bracket body includes a plurality of second bracket plates disposed on the outer circumference of the second gear housing, and the second bracket plates are inclined in the same direction and away from the end of the second gear housing Provided with a second roller, the inclination direction of the second bracket plate is opposite to the rotation direction of the second bracket;
所述第一支架板和所述第二支架板均为柔性板。The first bracket plate and the second bracket plate are both flexible plates.
作为所述的管道内部处理装置的一种优选的技术方案,所述第一中间齿轮通过所述第一中心轴的轴套固定,且所述第一中心轴的轴套与所述第一中心轴之间设置有第一让位区;As a preferred technical solution of the internal pipe processing device, the first intermediate gear is fixed by a sleeve of the first central shaft, and the sleeve of the first central shaft and the first center A first yielding zone is disposed between the axes;
所述第二中间齿轮和所述第三中间齿轮通过所述第二中心轴的轴套固定,所述第二中心轴的轴套与所述第二中心轴之间设置有第二让位区;The second intermediate gear and the third intermediate gear are fixed by a sleeve of the second central shaft, and a second retaining zone is disposed between the sleeve of the second central shaft and the second central shaft ;
所述驱动装置包括控制部,所述控制部具有第一位置和第二位置,所述控制部位于所述第一位置时,所述第一中心齿轮位于所述第一让位区,所述第二中心齿轮位于所述第二让位区,以使所述第一中心齿轮与所述第一中间齿轮分离,以及所述第二中心齿轮与所述第二中间齿轮分离;所述控制部位于所述第二位置时,所述第一中心齿轮与所述第一中间齿轮啮合,所述第二中心齿轮与所述第二中间齿轮啮合。The driving device includes a control portion having a first position and a second position, and when the control portion is in the first position, the first sun gear is located in the first yielding zone, a second sun gear is located in the second yielding zone to separate the first sun gear from the first intermediate gear, and the second sun gear is separated from the second intermediate gear; the control section In the second position, the first sun gear meshes with the first intermediate gear and the second sun gear meshes with the second intermediate gear.
作为所述的管道内部处理装置的一种优选的技术方案,所述驱动装置还包 括电动机和与所述电动机的输出轴连接的空心轴,所述空心轴与第二传动软轴连接,所述空心轴外设置有空心轴套,所述空心轴套上沿所述空心轴的长度方向开设有拨孔,所述控制部的一端选择性插入至所述拨孔内与所述空心轴连接,以推动所述空心轴沿其长度方向移动。As a preferred technical solution of the internal processing device of the pipeline, the driving device is further included An electric motor and a hollow shaft connected to an output shaft of the electric motor, the hollow shaft being coupled to a second transmission flexible shaft, the hollow shaft being provided with a hollow sleeve externally, the hollow sleeve being disposed along the hollow shaft A dial hole is defined in the longitudinal direction, and one end of the control portion is selectively inserted into the dial hole to be connected with the hollow shaft to push the hollow shaft to move along the length thereof.
作为所述的管道内部处理装置的一种优选的技术方案,所述空心轴通过卡轴与所述第二传动软轴连接,所述卡轴上固定有拨块,所述控制部的一端设置有与所述拨块卡接配合的卡槽。As a preferred technical solution of the internal pipe processing device, the hollow shaft is connected to the second transmission flexible shaft through a card shaft, and the dial shaft is fixed with a dial block, and one end of the control portion is disposed. There is a card slot that is engaged with the dial block.
作为所述的管道内部处理装置的一种优选的技术方案,所述电动机的输出轴的外周设置有第一齿轮,所述空心轴的外周设置有第二齿轮,所述第一齿轮与所述第二齿轮啮合。As a preferred technical solution of the internal pipe processing device, the outer circumference of the output shaft of the electric motor is provided with a first gear, and the outer circumference of the hollow shaft is provided with a second gear, the first gear and the The second gear meshes.
本发明的有益效果:本发明的管道内部处理装置,驱动装置可驱动传动软轴转动,并将传动软轴的扭力传递至支架,从而使支架在管道内沿管道的长度方向运动,可以实现对管道的内壁进行清理、疏通、打磨等工作,还可以将待运输的物体放置在支架的运动方向的前方,通过支架将待运输的物体运输至目标位置,而且支架在管道内的运动不受管道形状的影响。本发明中的管道内部处理装置运用于管道的内部处理,不需要对管路进行拆除或者切割处理,可以节省大量的人力、物力及时间。The beneficial effects of the invention: the internal processing device of the pipeline of the invention, the driving device can drive the rotation of the transmission flexible shaft, and transmit the torque of the transmission flexible shaft to the bracket, so that the bracket moves along the length of the pipeline in the pipeline, which can realize The inner wall of the pipeline is cleaned, dredged, polished, etc., and the object to be transported can be placed in front of the moving direction of the bracket, and the object to be transported is transported to the target position through the bracket, and the movement of the bracket in the pipeline is not affected by the pipeline. The effect of the shape. The internal processing device of the pipeline in the invention is applied to the internal processing of the pipeline, and the pipeline is not required to be removed or cut, which can save a lot of manpower, material resources and time.
附图说明DRAWINGS
图1为本发明实施例的管道内部处理装置的分解示意图。1 is an exploded perspective view of a pipeline internal processing apparatus according to an embodiment of the present invention.
图2为图1中A-A向剖视图。Figure 2 is a cross-sectional view taken along line A-A of Figure 1.
图3为图1中B-B向剖视图。Figure 3 is a cross-sectional view taken along line B-B of Figure 1.
图4为图1中I部分的放大图。 Figure 4 is an enlarged view of a portion I of Figure 1.
图5为本发明实施例的管道内部处理装置的示意图。FIG. 5 is a schematic diagram of a pipeline internal processing apparatus according to an embodiment of the present invention.
图1至5中:In Figures 1 to 5:
1、管道;1. Pipeline;
100、传动软轴;110、第一传动软轴;120、第二传动软轴;200、支架;210、第一支架;211、第一中心轴;212、第一支架本体;213、第一中心齿轮;214、第一中间齿轮;215、第一齿轮壳体;216、第一滚轮;220、第二支架;221、第二中心轴;222、第二支架本体;223、第二中心齿轮;224、第二中间齿轮;225、第三中间齿轮;226、第二齿轮壳体;227、第二滚轮;300、驱动装置;310、控制部;320、电动机;330、空心轴;331、长孔;340、空心轴套;341、拨孔;350、卡轴;351、凸键;352、拨块;360、第一齿轮;370、第二齿轮;410、第一让位区;420、第二让位区。100, transmission flexible shaft; 110, first transmission flexible shaft; 120, second transmission flexible shaft; 200, bracket; 210, first bracket; 211, first central shaft; 212, first bracket body; a central gear; 214, a first intermediate gear; 215, a first gear housing; 216, a first roller; 220, a second bracket; 221, a second central shaft; 222, a second bracket body; 223, a second sun gear 224, second intermediate gear; 225, third intermediate gear; 226, second gear housing; 227, second roller; 300, driving device; 310, control portion; 320, motor; 330, hollow shaft; Long hole; 340, hollow sleeve; 341, dial hole; 350, card shaft; 351, convex key; 352, dial block; 360, first gear; 370, second gear; 410, first yielding area; Second concession area.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
在本发明的描述中,需要理解的是,术语“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is to be understood that the orientation or positional relationship of the terms "inside", "outside" and the like is based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplified description. Instead of indicating or implying that the device or component referred to must have a particular orientation, constructed and operated in a particular orientation, it is not to be construed as limiting the invention.
此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“第三”的特征可以明示或者隐含地包括一个或者更多个该特征。Moreover, the terms "first", "second", and "third" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first", "second", and "third" may include one or more of the features, either explicitly or implicitly.
在本发明的描述中,除非另有明确的规定和限定,术语“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械 连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个部件内部的连通或两个部件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, the term "fixed" is to be understood broadly, unless it is specifically defined and defined, for example, it may be a fixed connection, a detachable connection, or an integral; it may be mechanical The connection may also be an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be internal communication of two components or an interaction relationship of two components. The specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征之“上”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征之“下”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, the first feature "on" or "under" the second feature may include direct contact of the first and second features, and may also include first and second features, unless otherwise specifically defined and defined. It is not in direct contact but through additional features between them. Moreover, the first feature "on" the second feature includes the first feature directly above and above the second feature, or merely indicating that the first feature is at a higher level than the second feature. The first feature "under" the second feature includes the first feature directly below and below the second feature, or merely indicating that the first feature level is less than the second feature.
如图1至图5所示,本实施例提供的管道内部处理装置,包括:传动软轴100,传动软轴100具有相对的第一端和第二端;支架200,支架200为圆形,支架200的轴心与第一端连接,支架200的外周间隔设置有若干与管道1的内壁接触的滚轮;驱动装置300,驱动装置300与第二端连接,驱动装置300可通过传动软轴100将扭力传递至支架200,以驱动支架200沿管道1的长度方向运动。本实施例中,支架200的外周设置有与管道1的内壁滚动接触的滚轮,支架200通过传动软轴100与驱动装置300连接,驱动装置300可驱动传动软轴100转动,并将传动软轴100的扭力传递至支架200,从而使支架200在管道1内沿管道的长度方向运动,可以实现对管道1的内壁进行清理、疏通、打磨等工作,还可以将待运输的物体放置在支架200的运动方向的前方,通过支架200将待运输的物体运输至目标位置,而且支架200在管道1内的运动不受管道1形状的影响。本实施例中的管道内部处理装置运用于管道1的内部处理,不需要对管路进行拆除或者切割处理,可以节省大量的人力、物力及时间。As shown in FIG. 1 to FIG. 5, the internal processing device of the pipeline provided by the embodiment includes: a transmission flexible shaft 100 having a first end and a second end; and a bracket 200 having a circular shape. The shaft center of the bracket 200 is connected to the first end. The outer circumference of the bracket 200 is spaced apart from the roller that is in contact with the inner wall of the pipe 1. The driving device 300 is connected to the second end, and the driving device 300 can pass through the transmission shaft 100. Torque is transmitted to the bracket 200 to drive the bracket 200 to move along the length of the duct 1. In this embodiment, the outer circumference of the bracket 200 is provided with a roller that is in rolling contact with the inner wall of the pipe 1. The bracket 200 is connected to the driving device 300 through the transmission flexible shaft 100, and the driving device 300 can drive the transmission flexible shaft 100 to rotate, and the transmission flexible shaft The torque of 100 is transmitted to the bracket 200, so that the bracket 200 moves along the length of the pipeline in the pipeline 1, and the inner wall of the pipeline 1 can be cleaned, unblocked, polished, etc., and the object to be transported can be placed on the bracket 200. In front of the direction of motion, the object to be transported is transported to the target location by the bracket 200, and the movement of the bracket 200 within the duct 1 is not affected by the shape of the duct 1. The internal pipe processing device in this embodiment is applied to the internal processing of the pipe 1, and the pipe is not required to be removed or cut, which can save a lot of manpower, material resources and time.
支架200可以为柔性可变形的结构,这样使得支架200在管道1内移动时, 如果管道1出现弯曲、内径变小时,支架200也能顺畅的在管道1内移动。The bracket 200 can be a flexible, deformable structure such that when the bracket 200 moves within the duct 1, If the pipe 1 is bent and the inner diameter becomes small, the bracket 200 can smoothly move inside the pipe 1.
优选的,支架200包括间隔设置的第一支架210和第二支架220,第一支架210包括第一中心轴211和设置在第一中心轴211外周的第一支架本体212,第一支架本体212可绕第一中心轴211的轴线转动,第二支架220包括第二中心轴221和设置在第二中心轴221外周的第二支架本体222,第二支架本体222可绕第二中心轴221的轴线转动;传动软轴100包括间隔设置的第一传动软轴110和第二传动软轴120,第一中心轴211的一端通过第一传动软轴110与第二中心轴221连接,第二中心轴221远离第一中心轴211的一端通过第二传动软轴120与驱动装置300连接。通过设置两个支架,可以增加整个装置的动力。本实施例中,支架200不限于设置两个,其数量可以根据管道1的尺寸进行设计。由于两个支架之间通过第一传动软轴110连接,第二支架220通过第二传动软轴120与驱动装置300连接,驱动装置300可通过第二传动软轴120将动力(扭力)传递至第二支架220,第二支架220再通过第一传动软轴110将动力传递至第一支架210,两个支架同时前进或者后退,其中,需要运送物体时,可以将待运送的物体放置在两个支架的前进方向的最前方。Preferably, the bracket 200 includes a first bracket 210 and a second bracket 220 that are spaced apart. The first bracket 210 includes a first central shaft 211 and a first bracket body 212 disposed on an outer circumference of the first central shaft 211. The first bracket body 212 Rotatable about an axis of the first central axis 211, the second bracket 220 includes a second central shaft 221 and a second bracket body 222 disposed on an outer circumference of the second central shaft 221, and the second bracket body 222 is rotatable around the second central axis 221 The shaft is rotated; the transmission flexible shaft 100 includes a first transmission flexible shaft 110 and a second transmission flexible shaft 120, and one end of the first central shaft 211 is connected to the second central shaft 221 through the first transmission flexible shaft 110, and the second center One end of the shaft 221 away from the first central shaft 211 is connected to the driving device 300 through the second transmission flexible shaft 120. By setting up two brackets, you can increase the power of the entire unit. In the present embodiment, the bracket 200 is not limited to two, and the number thereof may be designed according to the size of the duct 1. Since the two brackets are connected by the first transmission flexible shaft 110, the second bracket 220 is connected to the driving device 300 through the second transmission flexible shaft 120, and the driving device 300 can transmit the power (torque) to the second transmission flexible shaft 120 to The second bracket 220 transmits the power to the first bracket 210 through the first transmission flexible shaft 110, and the two brackets advance or retreat simultaneously, wherein when the object needs to be transported, the object to be transported can be placed in two The forefront of the advance direction of the brackets.
本实施例中,第一传动软轴110和第二传动软轴120均包括柔性传动轴本体和设置在柔性传动轴本体外周的柔性保护套。In this embodiment, the first transmission flexible shaft 110 and the second transmission flexible shaft 120 each include a flexible transmission shaft body and a flexible protective sleeve disposed on the outer circumference of the flexible transmission shaft.
本实施例中,第一中心轴211、第二中心轴221、第一传动软轴110及第二传动软轴120均具有相对的第一端和第二端,其中,第一端靠近驱动装置300,第二端远离驱动装置300,第一端设置有凹型连接副,第二端设置有一个凸型连接副,第一中心轴211和第二中心轴221均为中空结构,凹型连接副和凸型连接副均安装在第一中心轴211和第二中心轴221内部,并通过卡环固定。第一中心轴211与第一传动软轴110之间、第一传动软轴110与第二中心轴221之间 以及第二中心轴221与第二传动软轴120之间分别通过凹型连接副与凸型连接副的配合进行连接。In this embodiment, the first central shaft 211, the second central shaft 221, the first transmission flexible shaft 110 and the second transmission flexible shaft 120 have opposite first and second ends, wherein the first end is close to the driving device 300, the second end is away from the driving device 300, the first end is provided with a concave connecting pair, the second end is provided with a convex connecting pair, and the first central shaft 211 and the second central shaft 221 are both hollow structures, concave connecting pairs and The male coupling pairs are mounted inside the first central shaft 211 and the second central shaft 221, and are fixed by a snap ring. Between the first central shaft 211 and the first transmission flexible shaft 110, between the first transmission flexible shaft 110 and the second central shaft 221 And the second central shaft 221 and the second transmission flexible shaft 120 are respectively connected by the cooperation of the concave connecting pair and the male connecting pair.
作为本发明一种优选的实施方案,第一支架本体212和第二支架本体222的转动方向相反,例如,第一传动软轴110带动第一支架本体212沿逆时针方向转动时,第一支架210反作用于第一传动软轴110,即第一支架210对第一传动软轴110具有反作用力,在只有一个第一支架210的情况下,若该反作用力大于第一传动软轴110的扭力,则该第一支架210会转不动,而第二支架本体222沿顺时针方向转动,第二支架220对第一传动软轴110的反作用力可抵消第一支架本体212对第一传动软轴的反作用力,从而使第一支架本体212顺利转动。As a preferred embodiment of the present invention, the first bracket body 212 and the second bracket body 222 rotate in opposite directions. For example, when the first transmission flexible shaft 110 drives the first bracket body 212 to rotate in the counterclockwise direction, the first bracket 210 reacts to the first transmission flexible shaft 110, that is, the first bracket 210 has a reaction force to the first transmission flexible shaft 110. If there is only one first bracket 210, if the reaction force is greater than the torque of the first transmission flexible shaft 110 The first bracket 210 will rotate, and the second bracket body 222 rotates in the clockwise direction, and the reaction force of the second bracket 220 against the first transmission flexible shaft 110 can cancel the first bracket body 212 to the first transmission soft. The reaction force of the shaft causes the first bracket body 212 to smoothly rotate.
其中,第一中心轴211的外周通过第一齿轮组与第一支架本体212连接,第二中心轴221的外周通过第二齿轮组与第二支架本体222连接,第一齿轮组的齿轮的数量为奇数,第二齿轮组的齿轮的数量为偶数,以保证第一支架本体212和第二支架本体222的转动方向相反。The outer circumference of the first central shaft 211 is connected to the first bracket body 212 through the first gear set, and the outer circumference of the second central shaft 221 is connected to the second bracket body 222 through the second gear set, and the number of gears of the first gear set Increasingly, the number of gears of the second gear set is an even number to ensure that the first bracket body 212 and the second bracket body 222 are rotated in opposite directions.
优选地,沿第一中心轴211的径向,第一齿轮组依次包括第一中心齿轮213、第一中间齿轮214以及第一齿轮壳体215,第一中心齿轮213固定安装在第一中心轴211的外周并与第一中间齿轮214啮合,第一齿轮壳体215的内周具有与第一中间齿轮214相啮合的内齿,第一支架本体212设置在第一齿轮壳体215的外周;其中,第一中心轴211的轴套上设置有第一齿轮安装孔,第一中间齿轮214安装于该第一齿轮安装孔中,第一齿轮壳体215通过两个轴承安装于第一中心轴211的轴套的外部,并分别通过盖板固定。沿第二中心轴221的径向,第二齿轮组依次包括第二中心齿轮223、第二中间齿轮224、第三中间齿轮225以及第二齿轮壳体226,第二中心齿轮223固定安装在第二中心轴221的外周并 通过第二中间齿轮224与第三中间齿轮225啮合,第二齿轮壳体226的内周具有与第三中间齿轮225相啮合的齿轮,第二支架本体222设置在第二齿轮壳体226的外周。其中,第二中心轴221的轴套上开设有第二齿轮安装孔,第二中间齿轮224和第三中间齿轮225安装于该第二齿轮安装孔中,第二齿轮壳体226通过两个轴承安装于第二中心轴221的轴套的外部,并分别通过盖板固定。Preferably, in a radial direction of the first central axis 211, the first gear set includes a first sun gear 213, a first intermediate gear 214, and a first gear housing 215, and the first sun gear 213 is fixedly mounted on the first central axis. The outer circumference of the second gear housing 215 is engaged with the first intermediate gear 214, the inner circumference of the first gear housing 215 has internal teeth that mesh with the first intermediate gear 214, and the first bracket body 212 is disposed on the outer circumference of the first gear housing 215; Wherein, the sleeve of the first central shaft 211 is provided with a first gear mounting hole, the first intermediate gear 214 is installed in the first gear mounting hole, and the first gear housing 215 is mounted on the first central shaft by two bearings The outer part of the sleeve of 211 is fixed by a cover plate. In the radial direction of the second central axis 221, the second gear set includes a second sun gear 223, a second intermediate gear 224, a third intermediate gear 225, and a second gear housing 226, and the second sun gear 223 is fixedly mounted. The outer circumference of the two central axes 221 The second intermediate gear 224 is meshed with the third intermediate gear 225, the inner circumference of the second gear housing 226 has a gear that meshes with the third intermediate gear 225, and the second bracket body 222 is disposed at the outer circumference of the second gear housing 226. . Wherein, the sleeve of the second central shaft 221 is provided with a second gear mounting hole, the second intermediate gear 224 and the third intermediate gear 225 are mounted in the second gear mounting hole, and the second gear housing 226 passes through two bearings It is mounted on the outside of the sleeve of the second central shaft 221 and is fixed by a cover plate, respectively.
本实施例中,第一支架本体212包括若干倾斜环设在第一齿轮壳体215外周的第一支架板,若干第一支架板的倾斜方向相同,且其远离第一齿轮壳体215的一端设置有第一滚轮216,第一支架板的倾斜方向与第一支架210的转动方向相反;第二支架本体222包括若干倾斜环设在第二齿轮壳体226外周的第二支架板,若干第二支架板的倾斜方向相同,且其远离第二齿轮壳体226的一端设置有第二滚轮227,第二支架板的倾斜方向与第二支架220的转动方向相反;第一支架板和第二支架板均为柔性板。第一支架板和第二支架板的倾斜方向均与其转动方向相反,且第一支架板和第二支架板均为柔性板,转动过程中可以适应不同的管径,在管径相对小于支架200的直径的情况下,第一支架板和第二支架板在管壁可以产生压力形变,以与管径相匹配,从而使其在管道1内的移动更为顺畅。In this embodiment, the first bracket body 212 includes a plurality of first bracket plates disposed on the outer circumference of the first gear housing 215. The first bracket plates are inclined in the same direction and are away from the end of the first gear housing 215. The first roller 216 is disposed, and the tilt direction of the first bracket plate is opposite to the rotation direction of the first bracket 210. The second bracket body 222 includes a plurality of second bracket plates disposed on the outer circumference of the second gear housing 226. The two bracket plates have the same inclination direction, and the second roller 227 is disposed at one end of the second gear housing 226. The inclination direction of the second bracket plate is opposite to the rotation direction of the second bracket 220; the first bracket plate and the second bracket The bracket plates are all flexible boards. The inclination direction of the first bracket plate and the second bracket plate are opposite to the rotation direction thereof, and the first bracket plate and the second bracket plate are both flexible plates, and can adapt to different pipe diameters during the rotation process, and the pipe diameter is relatively smaller than the bracket 200. In the case of the diameter, the first bracket plate and the second bracket plate can be pressure-deformed on the pipe wall to match the pipe diameter, thereby making the movement in the pipe 1 smoother.
第一滚轮216和第二滚轮217可分别与第一支架本体212和第二支架本体222可拆卸连接,这样在使用时可以更换不同的滚轮,以实现不同的操作。例如,更换外周带有毛刷的滚轮,可以实现清扫管子内壁的操作,更换带有磨砂层的滚轮,可以对管子内壁进行打磨、除锈。The first roller 216 and the second roller 217 can be detachably coupled to the first bracket body 212 and the second bracket body 222, respectively, so that different rollers can be replaced in use to achieve different operations. For example, replacing the roller with a brush on the outer periphery can clean the inner wall of the pipe, and replace the roller with a frosted layer to polish and rust the inner wall of the pipe.
作为本发明进一步优选的实施方式,第一滚轮216与管道1的内壁滚动接触,且第一滚轮216的轴线朝向远离驱动装置300的一侧倾斜设置;第二滚轮227与管道1的内壁滚动接触,且第二滚轮227的轴线朝向靠近驱动装置300的 一侧倾斜设置,两个滚轮的倾斜设计可以分别增加相应的支架本体的移动动力。As a further preferred embodiment of the present invention, the first roller 216 is in rolling contact with the inner wall of the pipe 1, and the axis of the first roller 216 is inclined toward the side away from the driving device 300; the second roller 227 is in rolling contact with the inner wall of the pipe 1. And the axis of the second roller 227 is directed toward the driving device 300 The tilting design of one side and the tilting design of the two rollers can respectively increase the moving power of the corresponding bracket body.
其中,第一中间齿轮214通过第一中心轴211的轴套固定,且第一中心轴211的轴套与第一中心轴211之间设置有第一让位区410;第二中间齿轮224和第三中间齿轮225通过第二中心轴221的轴套固定,第二中心轴221的轴套与第二中心轴221之间设置有第二让位区420;驱动装置300包括控制部310,控制部310具有第一位置和第二位置,控制部310位于第一位置时,第一中心齿轮213位于第一让位区410,第二中心齿轮223位于第二让位区420,以使第一中心齿轮213与第一中间齿轮214分离,以及第二中心齿轮223与第二中间齿轮224分离;控制部310位于第二位置时,第一中心齿轮213与第一中间齿轮214啮合,第二中心齿轮223与第二中间齿轮224啮合。控制部310可以选择性控制第一中心齿轮213位于第一让位区以及第二中心齿轮223位于第二让位区420,从而使两个支架在管道1内的运动停止。The first intermediate gear 214 is fixed by the sleeve of the first central shaft 211, and the first retaining area 410 is disposed between the sleeve of the first central shaft 211 and the first central shaft 211; the second intermediate gear 224 and The third intermediate gear 225 is fixed by the sleeve of the second central shaft 221, and the second retaining area 420 is disposed between the sleeve of the second central shaft 221 and the second central shaft 221; the driving device 300 includes a control unit 310 for controlling The portion 310 has a first position and a second position. When the control portion 310 is in the first position, the first sun gear 213 is located in the first yielding zone 410, and the second sun gear 223 is located in the second yielding zone 420, so that the first portion The sun gear 213 is separated from the first intermediate gear 214, and the second sun gear 223 is separated from the second intermediate gear 224; when the control portion 310 is in the second position, the first sun gear 213 is meshed with the first intermediate gear 214, the second center The gear 223 is meshed with the second intermediate gear 224. The control portion 310 can selectively control the first sun gear 213 to be located in the first yielding zone and the second sun gear 223 to be located in the second yielding zone 420, thereby stopping the movement of the two brackets in the duct 1.
本实施例中,驱动装置300还包括电动机320和与电动机320的输出轴连接的空心轴330,空心轴330与第二传动软轴120连接,空心轴330外设置有空心轴套340,空心轴套340上沿空心轴330的长度方向开设拨孔341,控制部310的一端选择性插入至所述拨孔341内与空心轴330连接,以推动空心轴330沿其长度方向移动。In this embodiment, the driving device 300 further includes a motor 320 and a hollow shaft 330 connected to the output shaft of the motor 320. The hollow shaft 330 is coupled to the second transmission flexible shaft 120. The hollow shaft 330 is provided with a hollow sleeve 340 and a hollow shaft. A dial hole 341 is defined in the sleeve 340 along the longitudinal direction of the hollow shaft 330. One end of the control portion 310 is selectively inserted into the dial hole 341 to be coupled with the hollow shaft 330 to push the hollow shaft 330 to move along the length thereof.
拨孔341的长度与控制部310的移动距离对应,即当控制部310移动至第一位置时,控制部310正好位于拨孔341的一端,当控制部310移动至第二位置时,控制部310正好位于拨孔341的另一端。在其他实施例中,拨孔341的长度还可以设置为大于控制部310的移动长度。作为本发明一种优选的实施方案,空心轴330通过卡轴350与第二传动软轴120连接,卡轴350上固定有拨块352,控制部310的一端设置有与拨块352卡接配合的卡槽。优选地,拨块 352与空心轴套340的内壁之间具有间隙,以使卡轴350顺利转动。本实施例的管道内部处理装置运行时,需要将控制部310取下来,管道内部处理装置停止运行时,可以将控制部310插入拨孔341中与拨块352卡接,可以手动控制控制部310移动至第一位置或者第二位置,从而选择性启停第一支架210和第二支架220。The length of the dial hole 341 corresponds to the moving distance of the control portion 310, that is, when the control portion 310 moves to the first position, the control portion 310 is located at one end of the dial hole 341, and when the control portion 310 moves to the second position, the control portion 310 is located just at the other end of the dial hole 341. In other embodiments, the length of the dial hole 341 may also be set to be larger than the moving length of the control portion 310. As a preferred embodiment of the present invention, the hollow shaft 330 is coupled to the second transmission flexible shaft 120 via the clamping shaft 350. The locking shaft 352 is fixed on the clamping shaft 350. One end of the control portion 310 is provided with the locking block 352. Card slot. Preferably, the dial block There is a gap between the 352 and the inner wall of the hollow sleeve 340 to allow the card shaft 350 to smoothly rotate. When the internal processing device of the pipe is operated, the control unit 310 needs to be removed, and when the internal processing device of the pipe stops running, the control unit 310 can be inserted into the dial hole 341 to be engaged with the dial 352, and the control unit 310 can be manually controlled. Move to the first position or the second position to selectively activate and stop the first bracket 210 and the second bracket 220.
空心轴330的轴壁上沿空心轴330的长度方向开设有长孔331,卡轴350的内壁上设置有凸键351,卡轴350通过凸键351与长孔331的配合套设在空心轴330外,控制部310穿过安装孔341与凸键351固定连接,控制部310可带动凸键351沿长孔331的长度方向移动。长孔331沿其长度方向具有相对的第一端和第二端,控制部310带动凸键351移动至长孔331的第一端时,第一中心齿轮213位于第一让位区,第二中心齿轮位于第二让位区420,从而使两个支架停止在管道1内转动,控制部310带动凸键351移动至长孔331的第二端时,第一中心齿轮213与第一中间齿轮214啮合,第二中心齿轮223与第二中间齿轮224啮合。The shaft wall of the hollow shaft 330 is provided with a long hole 331 along the longitudinal direction of the hollow shaft 330. The inner wall of the shaft 350 is provided with a convex key 351. The clamping shaft 350 is sleeved on the hollow shaft by the cooperation of the convex key 351 and the long hole 331. In addition to 330, the control unit 310 is fixedly coupled to the male key 351 through the mounting hole 341, and the control unit 310 can move the convex key 351 along the longitudinal direction of the long hole 331. The long hole 331 has opposite first and second ends along the length direction thereof. When the control portion 310 drives the convex key 351 to move to the first end of the long hole 331, the first sun gear 213 is located in the first letting area, and the second The central gear is located in the second retaining zone 420, so that the two brackets stop rotating in the pipe 1. When the control part 310 drives the convex key 351 to move to the second end of the long hole 331, the first sun gear 213 and the first intermediate gear The second center gear 223 is meshed with the second intermediate gear 224.
其中,卡轴350远离驱动装置300的一端设置有凹型连接副,其与通过设置第二传动软轴120一端的凸型连接副相配合,以连接第二传动软轴120与卡轴350。Wherein, the one end of the clamping shaft 350 away from the driving device 300 is provided with a concave connecting pair which cooperates with a convex connecting pair provided at one end of the second transmission flexible shaft 120 to connect the second transmission flexible shaft 120 and the clamping shaft 350.
电动机320通过两个齿轮与空心轴330连接,具体地,电动机320的输出轴的外周设置有第一齿轮360,空心轴330的外周设置有第二齿轮370,第一齿轮360与第二齿轮370啮合。电动机320正转时,电动机320的输出轴带动第一齿轮360正转,第一齿轮360带动第二齿轮370反转,从而使空心轴330反转,在第二传动软轴120的作用下带动第二中心轴221及第二中心齿轮223反转,第二中间齿轮224随之正转,第三中间齿轮225随之反转,第二齿轮壳体 226带动第二支架本体222随之正转,与此同时,第二中心轴221的反转通过第一传动软轴110将扭力传递给第一空心轴211,第一空心轴211与第一中心齿轮213一起反转,第一中间齿轮212随之正转,第一齿轮壳体215带动第一支架本体212随之正转,此时两个支架在管道1内沿远离驱动装置300的方向运动。电动机320反转时(原理与其正转时类似,在此不再赘述),两个支架在管道1内沿靠近驱动装置300的方向运动。The motor 320 is connected to the hollow shaft 330 through two gears. Specifically, the outer circumference of the output shaft of the motor 320 is provided with a first gear 360. The outer circumference of the hollow shaft 330 is provided with a second gear 370, and the first gear 360 and the second gear 370 Engage. When the motor 320 rotates forward, the output shaft of the motor 320 drives the first gear 360 to rotate forward, and the first gear 360 drives the second gear 370 to reverse, thereby inverting the hollow shaft 330 and driving the second transmission flexible shaft 120. The second central shaft 221 and the second sun gear 223 are reversed, the second intermediate gear 224 is rotated forward, and the third intermediate gear 225 is reversed, and the second gear housing is reversed. 226 drives the second bracket body 222 to rotate forward, and at the same time, the reverse rotation of the second central shaft 221 transmits the torque to the first hollow shaft 211 through the first transmission flexible shaft 110, and the first hollow shaft 211 and the first center The gears 213 are reversed together, and the first intermediate gear 212 rotates forwardly. The first gear housing 215 drives the first bracket body 212 to rotate forward, and the two brackets move in the direction of the duct 1 away from the driving device 300. . When the motor 320 is reversed (the principle is similar to that of the forward rotation, which will not be described herein), the two brackets move in the direction of the drive unit 300 in the duct 1.
本实施例中,空心轴套340与空心轴330之间设置有两个轴承,两个轴承分别位于第二齿轮370沿空心轴330的长度方向的两端,以使空心轴330的转动更为顺畅。In this embodiment, two bearings are disposed between the hollow sleeve 340 and the hollow shaft 330. The two bearings are respectively located at two ends of the second gear 370 along the longitudinal direction of the hollow shaft 330, so that the rotation of the hollow shaft 330 is further Smooth.
本实施例中,空心轴套340包括用于安装第一齿轮360和第二齿轮370的第一轴套和用于安装空心轴330的第二轴套,拨孔341设置在第二轴套上。In the present embodiment, the hollow sleeve 340 includes a first sleeve for mounting the first gear 360 and the second gear 370 and a second sleeve for mounting the hollow shaft 330, and the dial hole 341 is disposed on the second sleeve .
应用本发明的管道内部处理装置,可方便对各种形状长度较大的管道进行内表面检查、处理或其他作业,而减少对管路的拆装,减少对周边环境的影响,减少不必要的损坏及浪费,提高工作效益及经济效益。By applying the internal pipe processing device of the invention, it is convenient to carry out internal surface inspection, treatment or other operations on pipes of various shapes and long lengths, thereby reducing disassembly and assembly of the pipeline, reducing the influence on the surrounding environment, and reducing unnecessary Damage and waste, improve work efficiency and economic benefits.
该装置结构简单,通过组件型式组合连接使用,使用方便,维护简单。由于用于管道内部分的设备没有电器部件,减轻设备本身重量,以及可用于有油气等易燃易爆的环境,应用范围广泛。The device has a simple structure and is connected and used by the component type combination, and is convenient to use and simple to maintain. Since the equipment used in the inner part of the pipeline has no electrical parts, the weight of the equipment itself is reduced, and it can be used in a flammable and explosive environment such as oil and gas, and the application range is wide.
化学品船的液货系统一般是用不锈钢管对焊连接起来的,在建造过程中需对焊接缝内表面进行检查或者打磨处理等,如果用一般的内窥镜,使用塑料管推进摄像头进行观察需要耗费较多的时间,而且无法通过弯曲角度较大的管路或弯角部位,不能完全对管路进行检查;检查后也需对管路拆装处理,还需对管路进行灌酸处理。而使用本发明的管道内部处理装置,可提高对管路系统内部检查的效率,对每条船800个焊缝,每个焊缝减少0.5小时工时计算,可减 少400个工时,提高工作效率;如使用该装置做表面处理等工作,可减少管路拆装,减少损失。The liquid cargo system of the chemical tanker is generally connected by stainless steel pipe butt welding. During the construction process, the inner surface of the welded joint is inspected or polished. If a general endoscope is used, the plastic tube is used to propel the camera for observation. It takes a lot of time, and it is impossible to pass the pipeline or the corner part with a large bending angle. The pipeline cannot be completely inspected. After the inspection, the pipeline needs to be disassembled and processed, and the pipeline needs to be acid-treated. . By using the internal pipe processing device of the invention, the efficiency of the internal inspection of the pipeline system can be improved, and for each ship, 800 weld seams, each weld seam is reduced by 0.5 hours, and can be reduced. Less than 400 hours of work, improve work efficiency; if using the device for surface treatment, etc., can reduce pipe disassembly and reduce losses.
本发明的管道内部处理装置可以应用与工业、楼宇、道路等管路的内部检查,减少管路拆装带来的影响,避免经济损失。The pipeline internal processing device of the invention can be applied to internal inspections of pipelines such as industry, buildings, roads, etc., to reduce the impact of pipeline disassembly and assembly, and to avoid economic losses.
在本说明书的描述中,参考术语“优选的实施方式”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the present specification, the description of the term "preferred embodiment" or the like means that a specific feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In the present specification, the schematic representation of the above terms does not necessarily mean the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
以上实施例仅用来说明本发明的详细方法,本发明并不局限于上述详细方法,即不意味着本发明必须依赖上述详细方法才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。 The above embodiments are only intended to illustrate the detailed methods of the present invention, and the present invention is not limited to the above detailed methods, and does not mean that the present invention must be implemented by the above detailed methods. It should be apparent to those skilled in the art that any modifications of the present invention, equivalent substitution of the various materials of the products of the present invention, addition of auxiliary components, selection of specific means, and the like, are all within the scope of the present invention.

Claims (10)

  1. 一种管道内部处理装置,其特征在于,包括:A pipeline internal processing device, comprising:
    传动软轴,所述传动软轴具有相对的第一端和第二端;a drive shaft, the drive shaft having opposite first and second ends;
    支架,所述支架为圆形,所述支架的轴心与所述第一端连接,所述支架的外周间隔设置有若干与管道的内壁接触的滚轮;a bracket having a circular shape, the shaft center of the bracket being connected to the first end, and the outer circumference of the bracket is spaced apart by a plurality of rollers contacting the inner wall of the duct;
    驱动装置,所述驱动装置与所述第二端连接,所述驱动装置可通过所述传动软轴将扭力传递至所述支架,以驱动所述支架沿所述管道的长度方向运动。a driving device coupled to the second end, the driving device transmitting a torque to the bracket through the transmission flexible shaft to drive the bracket to move along a length of the duct.
  2. 根据权利要求1所述的管道内部处理装置,其特征在于,所述支架包括间隔设置的第一支架和第二支架,所述第一支架包括第一中心轴和设置在所述第一中心轴外周的第一支架本体,所述第一支架本体可绕所述第一中心轴的轴线转动,所述第二支架包括第二中心轴和设置在所述第二中心轴外周的第二支架本体,所述第二支架本体可绕所述第二中心轴的轴线转动;The pipe internal processing apparatus according to claim 1, wherein said bracket comprises spaced apart first and second brackets, said first bracket including a first central axis and said first central axis a first bracket body of the outer circumference, the first bracket body is rotatable about an axis of the first central axis, and the second bracket includes a second central shaft and a second bracket body disposed on an outer circumference of the second central shaft The second bracket body is rotatable about an axis of the second central axis;
    所述传动软轴包括间隔设置的第一传动软轴和第二传动软轴,所述第一中心轴的一端通过所述第一传动软轴与所述第二中心轴连接,所述第二中心轴远离所述第一中心轴的一端通过所述第二传动软轴与所述驱动装置连接。The transmission flexible shaft includes a first transmission flexible shaft and a second transmission flexible shaft, and one end of the first central shaft is connected to the second central shaft through the first transmission flexible shaft, the second An end of the central shaft away from the first central shaft is coupled to the drive device via the second transmission flex shaft.
  3. 根据权利要求2所述的管道内部处理装置,其特征在于,所述第一支架本体和所述第二支架本体的转动方向相反。The pipeline internal processing apparatus according to claim 2, wherein the first bracket body and the second bracket body rotate in opposite directions.
  4. 根据权利要求3所述的管道内部处理装置,其特征在于,所述第一中心轴的外周通过第一齿轮组与所述第一支架本体连接,所述第二中心轴的外周通过第二齿轮组与所述第二支架本体连接,所述第一齿轮组的齿轮的数量为奇数,所述第二齿轮组的齿轮的数量为偶数。The pipeline internal processing apparatus according to claim 3, wherein an outer circumference of the first central shaft is coupled to the first bracket body through a first gear set, and an outer circumference of the second central shaft passes through a second gear The set is coupled to the second bracket body, the number of gears of the first gear set is an odd number, and the number of gears of the second gear set is an even number.
  5. 根据权利要求4所述的管道内部处理装置,其特征在于,沿所述第一中心轴的径向,所述第一齿轮组依次包括第一中心齿轮、第一中间齿轮以及第一齿轮壳体,所述第一中心齿轮固定安装在所述第一中心轴的外周并与所述第一 中间齿轮啮合,所述第一齿轮壳体的内周具有与所述第一中间齿轮相啮合的内齿,所述第一支架本体设置在所述第一齿轮壳体的外周;The pipeline internal processing apparatus according to claim 4, wherein the first gear set includes a first sun gear, a first intermediate gear, and a first gear housing in sequence in a radial direction of the first central axis The first sun gear is fixedly mounted on an outer circumference of the first central shaft and is opposite to the first The intermediate gear is engaged, the inner circumference of the first gear housing has internal teeth that mesh with the first intermediate gear, and the first bracket body is disposed at an outer circumference of the first gear housing;
    沿所述第二中心轴的径向,所述第二齿轮组依次包括第二中心齿轮、第二中间齿轮、第三中间齿轮以及第二齿轮壳体,所述第二中心齿轮固定安装在所述第二中心轴的外周并通过所述第二中间齿轮与所述第三中间齿轮啮合,所述第二齿轮壳体的内周具有与所述第三中间齿轮相啮合的齿轮,所述第二支架本体设置在所述第二齿轮壳体的外周。In the radial direction of the second central axis, the second gear set includes a second sun gear, a second intermediate gear, a third intermediate gear, and a second gear housing, and the second sun gear is fixedly mounted An outer circumference of the second central shaft and meshed with the third intermediate gear through the second intermediate gear, the inner circumference of the second gear housing having a gear meshing with the third intermediate gear, the The second bracket body is disposed on an outer circumference of the second gear housing.
  6. 根据权利要求5所述的管道内部处理装置,其特征在于,所述第一支架本体包括若干倾斜环设在所述第一齿轮壳体外周的第一支架板,若干所述第一支架板的倾斜方向相同,且其远离所述第一齿轮壳体的一端设置有第一滚轮,所述第一支架板的倾斜方向与所述第一支架的转动方向相反;The pipeline internal processing apparatus according to claim 5, wherein the first bracket body comprises a plurality of inclined brackets disposed on a periphery of the first gear housing, and a plurality of the first bracket plates The tilting direction is the same, and the first roller is disposed at an end thereof away from the first gear housing, and the tilting direction of the first bracket plate is opposite to the rotating direction of the first bracket;
    所述第二支架本体包括若干倾斜环设在所述第二齿轮壳体外周的第二支架板,若干所述第二支架板的倾斜方向相同,且其远离所述第二齿轮壳体的一端设置有第二滚轮,所述第二支架板的倾斜方向与所述第二支架的转动方向相反;The second bracket body includes a plurality of second bracket plates disposed on the outer circumference of the second gear housing, and the second bracket plates are inclined in the same direction and away from the end of the second gear housing Provided with a second roller, the inclination direction of the second bracket plate is opposite to the rotation direction of the second bracket;
    所述第一支架板和所述第二支架板均为柔性板。The first bracket plate and the second bracket plate are both flexible plates.
  7. 根据权利要求5所述的管道内部处理装置,其特征在于,所述第一中间齿轮通过所述第一中心轴的轴套固定,且所述第一中心轴的轴套与所述第一中心轴之间设置有第一让位区;The pipeline internal processing apparatus according to claim 5, wherein said first intermediate gear is fixed by a sleeve of said first central shaft, and said sleeve of said first central shaft is aligned with said first center A first yielding zone is disposed between the axes;
    所述第二中间齿轮和所述第三中间齿轮通过所述第二中心轴的轴套固定,所述第二中心轴的轴套与所述第二中心轴之间设置有第二让位区;The second intermediate gear and the third intermediate gear are fixed by a sleeve of the second central shaft, and a second retaining zone is disposed between the sleeve of the second central shaft and the second central shaft ;
    所述驱动装置包括控制部,所述控制部具有第一位置和第二位置,所述控制部位于所述第一位置时,所述第一中心齿轮位于所述第一让位区,所述第二中心齿轮位于所述第二让位区,以使所述第一中心齿轮与所述第一中间齿轮分 离,以及所述第二中心齿轮与所述第二中间齿轮分离;所述控制部位于所述第二位置时,所述第一中心齿轮与所述第一中间齿轮啮合,所述第二中心齿轮与所述第二中间齿轮啮合。The driving device includes a control portion having a first position and a second position, and when the control portion is in the first position, the first sun gear is located in the first yielding zone, a second sun gear is located in the second yielding zone to divide the first sun gear with the first intermediate gear And the second sun gear is separated from the second intermediate gear; when the control portion is in the second position, the first sun gear meshes with the first intermediate gear, the second center A gear meshes with the second intermediate gear.
  8. 根据权利要求7所述的管道内部处理装置,其特征在于,所述驱动装置还包括电动机和与所述电动机的输出轴连接的空心轴,所述空心轴与第二传动软轴连接,所述空心轴外设置有空心轴套,所述空心轴套上沿所述空心轴的长度方向开设有拨孔,所述控制部的一端选择性插入至所述拨孔内与所述空心轴连接,以推动所述空心轴沿其长度方向移动。A pipeline internal processing apparatus according to claim 7, wherein said driving means further comprises an electric motor and a hollow shaft connected to an output shaft of said electric motor, said hollow shaft being coupled to said second transmission flexible shaft, said a hollow sleeve is disposed outside the hollow shaft, and the hollow sleeve is provided with a dial hole along the longitudinal direction of the hollow shaft, and one end of the control portion is selectively inserted into the dial hole to be connected with the hollow shaft. To push the hollow shaft to move along its length.
  9. 根据权利要求8所述的管道内部处理装置,其特征在于,所述空心轴通过卡轴与所述第二传动软轴连接,所述卡轴上固定有拨块,所述控制部的一端设置有与所述拨块卡接配合的卡槽。The pipe internal processing device according to claim 8, wherein the hollow shaft is coupled to the second transmission flexible shaft via a card shaft, and the dial shaft is fixed with a dial block, and one end of the control portion is disposed. There is a card slot that is engaged with the dial block.
  10. 根据权利要求8所述的管道内部处理装置,其特征在于,所述电动机的输出轴的外周设置有第一齿轮,所述空心轴的外周设置有第二齿轮,所述第一齿轮与所述第二齿轮啮合。 The pipeline internal processing apparatus according to claim 8, wherein an outer circumference of the output shaft of the electric motor is provided with a first gear, and an outer circumference of the hollow shaft is provided with a second gear, the first gear and the The second gear meshes.
PCT/CN2017/101519 2017-06-30 2017-09-13 Processing device for interior of pipeline WO2019000648A1 (en)

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