CN117399384A - Ship pipeline cleaning device - Google Patents
Ship pipeline cleaning device Download PDFInfo
- Publication number
- CN117399384A CN117399384A CN202311599758.7A CN202311599758A CN117399384A CN 117399384 A CN117399384 A CN 117399384A CN 202311599758 A CN202311599758 A CN 202311599758A CN 117399384 A CN117399384 A CN 117399384A
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- CN
- China
- Prior art keywords
- shell
- cleaning
- brush
- telescopic
- wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 86
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 239000007788 liquid Substances 0.000 claims abstract description 32
- 238000003860 storage Methods 0.000 claims abstract description 20
- 239000007921 spray Substances 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 239000012459 cleaning agent Substances 0.000 claims description 8
- 239000000463 material Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/049—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled
- B08B9/051—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention provides a ship pipeline cleaning device which comprises a main shell, a cleaning mechanism and a moving mechanism for driving the device to move, wherein the cleaning mechanism is respectively arranged at the head end and the tail end of the main shell and comprises a cleaning brush, a liquid storage tank, a driving motor for driving the cleaning brush to rotate, a mounting shell and a rotary joint, the mounting shell is connected with the end part of the main shell, the rotary joint and the driving motor are fixedly connected with the inner wall of the mounting shell, the liquid storage tank is arranged in the main shell and is connected with a liquid inlet on the rotary joint through a pipe fitting, the cleaning brush comprises a rotary disc and a brush, the brush is arranged on the circumferential outer wall of the rotary disc, a spray head is arranged on the circumferential outer wall of the rotary disc, one end of the axial center of the rotary disc is provided with a liquid inlet communicated with the spray head, the rotary joint is coaxially connected with the cleaning brush, and the output end of the driving motor is connected with the cleaning brush through a transmission piece. The invention can enter the ship pipeline for cleaning without dismantling the pipe, thereby saving manpower and material resources.
Description
Technical Field
The invention relates to the technical field of ship pipeline cleaning equipment, in particular to a ship pipeline cleaning device.
Background
In the ship structure system, the marine pipeline is an important component part, and is used for conveying relevant working media such as oil, water, gas and the like on the ship, so that various mechanical equipment on the ship are connected with each other, and certain work tasks can be completed and specific functions can be met. In the manufacturing, pipeline installation and subsequent pipeline maintenance processes of a ship pipeline under the normal condition, the inner wall of the ship pipeline is often contaminated with impurities due to external influence, and after the ship is used, the impurities enter important parts inside the ship along with the pipeline to influence the normal use of the ship parts, so that the ship pipeline needs to be cleaned.
The ship pipeline system is various in variety, has various drift diameters and different in materials, cannot be completely cleaned by manually entering the pipeline when the pipeline in the ship pipeline system is cleaned, is large in length, can only be cleaned by disassembling the pipeline or other methods, and meanwhile, the pipeline welded or sheathed by the sleeve needs to be disassembled in a cutting mode, so that the complicated degree of cleaning is greatly increased, the time and the labor are consumed, and a cleaning device capable of cleaning the pipeline without disassembling the pipeline is needed.
Disclosure of Invention
In order to solve the problems existing in the background technology, the ship pipeline cleaning device comprises a main shell, a cleaning mechanism and a moving mechanism for driving the device to move, wherein the cleaning mechanism is respectively arranged at the head end and the tail end of the main shell, the cleaning mechanism comprises a cleaning brush, a liquid storage tank, a driving motor for driving the cleaning brush to rotate, a mounting shell and a rotary joint, the mounting shell is connected with the end part of the main shell, a fixed end of the rotary joint and the driving motor are fixedly connected with the inner wall of the mounting shell, the liquid storage tank is arranged in the main shell, the liquid storage tank is connected with a liquid inlet on the fixed end of the rotary joint through a pipe fitting, the cleaning brush comprises a rotary disc and a brush, the brush is arranged on the circumferential outer wall of the rotary disc, a spray head is arranged on the circumferential outer wall of the rotary disc, one end of the axis position of the rotary disc is provided with a liquid inlet communicated with the spray head, the rotary end of the rotary joint is coaxially and fixedly connected with the cleaning brush, and the output end of the driving motor is connected with the cleaning brush through a transmission piece;
cleaning agents are placed in a liquid storage tank of the cleaning mechanism at the head end of the main shell, and water is placed in the liquid storage tank of the cleaning mechanism at the tail end of the main shell.
Preferably, the main shell comprises a left shell and a right shell, a moving mechanism is arranged in each of the left shell and the right shell, the cleaning mechanism is arranged at one end of the left shell and the right shell, which are far away, and one ends of the left shell and the right shell, which are close to each other, are connected through a corrugated pipe.
Preferably, the moving mechanism comprises a moving wheel and a telescopic rod, the telescopic rod is radially arranged along the main shell, the fixed end of the telescopic rod is fixedly connected with the inner wall of the main shell, the moving wheel rotates to be installed at the telescopic end of the telescopic rod, three telescopic rods are circumferentially distributed along the main shell, an included angle between every two adjacent telescopic rods is 120 degrees, the telescopic rod is driven to stretch out and draw back through a driving mechanism, and a through hole for the moving wheel to stretch out is formed in a position, corresponding to the telescopic rod, of the main shell.
Preferably, the actuating mechanism includes axis of rotation, connecting rod and movable block, and the axis of rotation both ends are rotated and are fixed on main casing inner wall, and axis of rotation one end is rotated through motor drive, and the part that the axis of rotation is located movable mechanism department is the screw thread section, is equipped with the screw hole that matches with the screw thread section screw thread on the movable block, and movable block threaded connection is in the axis of rotation, the connecting rod has three, and connecting rod one end is articulated with the movable block, and the connecting rod other end is articulated with the telescopic link expansion end, three connecting rods and three telescopic link position one-to-one.
Preferably, the rotation shaft is divided into two sections, one end of the two sections of rotation shafts, which is far away from each other, is respectively fixed with the left shell and the right shell in a rotating way, one end of the two sections of rotation shafts, which is close to each other, is connected through a universal joint, and the joint of the two sections of rotation shafts is positioned in the corrugated pipe.
Preferably, the outer wall of the telescopic rod is sleeved with a buffer spring, one end of the buffer spring is fixedly connected with the fixed end of the telescopic rod, and the other end of the buffer spring is fixedly connected with the telescopic end of the telescopic rod.
Preferably, the output end of the driving motor is provided with a first gear, the axis of one end of the cleaning brush turntable connected with the rotary joint is provided with a second gear, and the first gear is meshed with the second gear.
Preferably, the brush and the spray head are all provided with a plurality of brushes, and the plurality of brushes and the plurality of spray heads are all uniformly arranged along the circumference outer wall of the turntable.
The invention has the beneficial effects that:
the invention can move in the ship pipeline, enter the pipeline for cleaning, does not need to disassemble the pipeline, saves labor, improves the cleaning efficiency, simultaneously performs primary cleaning on the cleaning mechanism at the head end of the device, performs secondary cleaning on the cleaning mechanism at the tail end of the device, and ensures the cleaning effect of the pipeline.
The invention is divided into two sections connected by the corrugated pipe, and can enter the bent pipeline, meanwhile, the position of the movable wheel can be adjusted along with the expansion link in a telescopic way, the invention is applicable to different pipe diameters, the cleaning brush with proper size can be replaced according to the pipe diameter before cleaning, and the position of the movable wheel can be adjusted, so that the invention has flexible and convenient application.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the internal structure of the present invention;
FIG. 3 is a schematic view of the joint structure of the cleaning brush and the rotary joint of the present invention.
Reference numerals in the drawings: 1. a main housing; 11. a left housing; 12. a right housing; 13. a bellows; 2. a cleaning mechanism; 21. cleaning brushes; 211. a brush; 212. a turntable; 22. a mounting shell; 23. a rotary joint; 24. a liquid storage tank; 25. a driving motor; 3. a moving mechanism; 31. a moving wheel; 32. a telescopic rod; 33. a connecting rod; 34. a moving block; 35. a rotating shaft; 36. and a universal joint.
Description of the embodiments
In order that the invention may be more readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In this description, the terms "left" and "right" are established based on the positional relationship shown in the drawings, and the corresponding positional relationship may vary depending on the drawings, and therefore, the terms are not to be construed as absolute limits on the scope of protection.
1-3, a ship pipeline cleaning device comprises a main shell 1, a cleaning mechanism 2 and a moving mechanism 3 for moving a driving device, wherein the cleaning mechanism 2 is respectively arranged at the head end and the tail end of the main shell 1, the cleaning mechanism 2 comprises a cleaning brush 21, a liquid storage tank 24, a driving motor 25 for driving the cleaning brush 21 to rotate, a mounting shell 22 and a rotary joint 23, the mounting shell 22 is connected with the end part of the main shell 1, the fixed end of the rotary joint 23 and the driving motor 25 are fixedly connected with the inner wall of the mounting shell 22, the liquid storage tank 24 is arranged in the main shell 1, the liquid storage tank 24 is connected with a liquid inlet on the fixed end of the rotary joint 23 through a pipe fitting, the cleaning brush 21 comprises a turntable 212 and a brush 211, the brush 211 is arranged on the circumferential outer wall of the turntable 212, a spray head is arranged on the circumferential outer wall of the turntable 212, one end of the axial position of the turntable 212 is provided with a liquid inlet communicated with the spray head, the rotary joint 23 is fixedly connected with the cleaning brush 21 coaxially, the liquid outlet on the rotary joint 23 is communicated with the liquid inlet on the turntable 212, the output end of the driving motor 25 is fixedly connected with the cleaning brush 21 through a transmission piece, the rotary joint 23 can prevent the rotary joint 23 from being connected with the rotary joint 23 through the rotary joint 23, and the rotary joint 23 can prevent the rotary joint 23 from being connected with the rotary joint 23 through the rotary joint 23 from being changed, namely, the cleaning brush 21 can be connected with the rotary joint 23 through the rotary joint structure;
the cleaning agent is placed in the liquid storage tank 24 of the cleaning mechanism 2 at the head end of the main shell 1, and water is placed in the liquid storage tank 24 of the cleaning mechanism 2 at the tail end of the main shell 1; specifically, one end of the pipe near the liquid storage tank 24 is connected to the liquid storage tank 24 by a high-pressure pump, the cleaning agent or water is pumped to the cleaning brush 21 by the high-pressure pump and the pipe, the cleaning agent or water is sprayed out from a spray head on the cleaning brush 21, and the pipe and the high-pressure pump are not shown in the figure.
Specifically, the main housing 1 includes a left housing 11 and a right housing 12, a moving mechanism 3 is respectively disposed in the left housing 12 and the right housing 12, the cleaning mechanism 2 is mounted at one end of the left housing 12 and the right housing 12, which are far away, and one ends of the left housing 12 and the right housing 12, which are close to each other, are connected through a bellows 13, and the bellows 13 of the main housing 1 is bendable so as to enter a bent pipeline for cleaning.
Specifically, the moving mechanism 3 includes moving wheel 31 and telescopic link 32, and telescopic link 32 radially sets up along main casing 1, telescopic link 32 stiff end and main casing 1 inner wall fixed connection, and moving wheel 31 rotates and installs at telescopic link 32 flexible end, and telescopic link 32 has three, and three telescopic link 32 distributes along main casing 1 circumference, and the contained angle between two adjacent telescopic links 32 is 120, telescopic link 32 is flexible through actuating mechanism drive, and the position that corresponds with telescopic link 32 on the main casing 1 is equipped with the through-hole that is used for moving wheel 31 and stretches out. The driving mechanism comprises a rotating shaft 35, connecting rods 33 and moving blocks 34, wherein two ends of the rotating shaft 35 are rotationally fixed on the inner wall of the main shell 1, one end of the rotating shaft 35 is driven to rotate by a motor, the part of the rotating shaft 35, which is positioned at the position of the moving mechanism 3, is a threaded section, threaded holes matched with the threaded sections are formed in the moving blocks 34, the moving blocks 34 are connected with the rotating shaft 35 in a threaded manner, three connecting rods 33 are arranged, one end of each connecting rod 33 is hinged with the corresponding moving block 34, the other end of each connecting rod 33 is hinged with the telescopic end of each telescopic rod 32, and the positions of the three connecting rods 33 and the positions of the three telescopic rods 32 are in one-to-one correspondence; more specifically, the telescopic rod 32 is connected with the main casing 1 through a mounting block, the mounting block is of a columnar structure with a hole in the middle, the telescopic rod 32 is fixedly connected with the mounting block, and a fixing rod fixedly connected with the main casing 1 and a rotating shaft 35 are fixed on the mounting block.
When a large-diameter pipeline is to be cleaned, the motor is started, the motor rotates positively to drive the rotating shaft 35 to rotate, the rotating shaft 35 drives the moving block 34 to move towards the direction close to the telescopic rod 32, and at the moment, the connecting end of the connecting rod 33 and the telescopic rod 32 drives the telescopic rod 32 to extend, so that the moving wheel 31 extends, and the position of the moving wheel 31 is adjusted until the moving wheel 31 corresponds to the pipe diameter of the pipeline to be cleaned; similarly, when a small-diameter pipeline is to be cleaned, the motor is started to rotate reversely; more specifically, the moving wheel 31 is provided with a driving electric box, and the driving electric box provides power for the moving wheel 31.
Specifically, the rotating shaft 35 is divided into two sections, one end of the two sections of rotating shafts 35, which is far away from each other, is respectively fixed with the left shell 11 and the right shell 12 in a rotating way, one end of the two sections of rotating shafts 35, which is close to each other, is connected through a universal joint 36, the joint of the two sections of rotating shafts 35 is positioned in the corrugated pipe 13, and the universal joint 36 can be bent at the same time when in transmission.
Specifically, the outer wall cover of telescopic link 32 is equipped with buffer spring, buffer spring one end and telescopic link 32 stiff end fixed connection, buffer spring other end and telescopic link 32 telescopic end fixed connection.
Specifically, the output end of the driving motor 25 is provided with a first gear, the axis of one end of the rotary table 212 of the cleaning brush 21 connected with the rotary joint 23 is provided with a second gear, and the first gear is meshed with the second gear.
Specifically, the brush 211 and the spray head are provided in plurality, and the plurality of brushes 211 and the plurality of spray heads are uniformly arranged along the circumferential outer wall of the turntable 212.
The working flow is as follows: the cleaning brush 21 with proper size is replaced according to the diameter of the pipeline to be cleaned, the motor is started to adjust the moving wheel 31 to a proper position, the cleaning device is placed into the pipeline after the adjustment, the cleaning structure filled with the cleaning agent is arranged in front, the cleaning mechanism 2 filled with water is arranged behind, so that dirt is cleaned by the cleaning agent firstly, and then the cleaning mechanism is washed by water; the driving motor 25 and the high-pressure pump are started to rotate the cleaning brush 21 and spray cleaning agent and water, the brush 211 cleans the inner wall of the pipeline, and the moving wheel 31 drives the cleaning device to move along the pipeline for cleaning.
The foregoing detailed description of the embodiments of the invention has been presented in conjunction with the drawings, but the invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, and yet fall within the scope of the invention.
Claims (8)
1. The utility model provides a boats and ships pipeline belt cleaning device which characterized in that: comprises a main shell (1), a cleaning mechanism (2) and a moving mechanism (3) for driving the device to move, wherein the cleaning mechanism (2) is respectively arranged at the head end and the tail end of the main shell (1), the cleaning mechanism (2) comprises a cleaning brush (21), a liquid storage tank (24), a driving motor (25) for driving the cleaning brush (21) to rotate, a mounting shell (22) and a rotary joint (23), wherein the mounting shell (22) is connected with the end part of the main shell (1), the fixed end of the rotary joint (23) and the driving motor (25) are fixedly connected with the inner wall of the mounting shell (22), the liquid storage tank (24) is arranged in the main shell (1), the liquid storage tank (24) is connected with a liquid inlet on the fixed end of the rotary joint (23) through a pipe fitting, the cleaning brush (21) comprises a rotary table (212) and a brush (211), the brush (211) is arranged on the circumferential outer wall of the rotary table (212), a spray head is arranged on the circumferential outer wall of the rotary table (212), one end of the axis of the rotary table (212) is provided with a liquid inlet communicated with the spray head, the rotating end of the rotary joint (23) is fixedly connected with the cleaning brush (21) in a coaxial way, a liquid outlet on the rotating end of the rotary joint (23) is communicated with the liquid inlet on the rotary table (212), the output end of the driving motor (25) is connected with the cleaning brush (21) through a transmission piece; cleaning agents are placed in a liquid storage tank (24) of the cleaning mechanism (2) at the head end of the main shell (1), and water is placed in the liquid storage tank (24) of the cleaning mechanism (2) at the tail end of the main shell (1).
2. A marine pipeline cleaning device according to claim 1, wherein: the main shell (1) comprises a left shell (11) and a right shell (12), a moving mechanism (3) is arranged in each of the left shell (12) and the right shell (12), the cleaning mechanism (2) is arranged at one end of the left shell (12) and the right shell (12) far away from each other, and one ends of the left shell (12) and the right shell (12) close to each other are connected through a corrugated pipe (13).
3. A marine pipeline cleaning device according to claim 1, wherein: the utility model provides a moving mechanism (3) is including removing round (31) and telescopic link (32), and telescopic link (32) radially set up along main casing (1), telescopic link (32) stiff end and main casing (1) inner wall fixed connection, remove round (31) rotation and install the flexible end at telescopic link (32), telescopic link (32) have three, and three telescopic link (32) are distributed along main casing (1) circumference, and the contained angle between two adjacent telescopic links (32) is 120, telescopic link (32) are flexible through actuating mechanism drive, and the position that corresponds with telescopic link (32) on main casing (1) is equipped with the through-hole that is used for removing round (31) and stretches out.
4. A marine pipeline cleaning device according to claim 3, wherein: the driving mechanism comprises a rotating shaft (35), connecting rods (33) and a moving block (34), wherein two ends of the rotating shaft (35) are rotationally fixed on the inner wall of the main shell body (1), one end of the rotating shaft (35) is driven to rotate by a motor, the part, located at the position of the moving mechanism (3), of the rotating shaft (35) is a threaded section, threaded holes matched with the threaded sections are formed in the moving block (34), the moving block (34) is in threaded connection with the rotating shaft (35), three connecting rods (33) are arranged, one ends of the connecting rods (33) are hinged with the moving block (34), the other ends of the connecting rods (33) are hinged with the telescopic ends of the telescopic rods (32), and the three connecting rods (33) are in one-to-one correspondence with the positions of the three telescopic rods (32).
5. The marine pipeline cleaning device of claim 4, wherein: the rotating shaft (35) is divided into two sections, one end, away from each other, of the two sections of rotating shafts (35) is respectively fixed with the left shell (11) and the right shell (12) in a rotating mode, one end, close to each other, of the two sections of rotating shafts (35) is connected through a universal joint (36), and the joint of the two sections of rotating shafts (35) is located in the corrugated pipe (13).
6. A marine pipeline cleaning device according to claim 3, wherein: the outer wall sleeve of the telescopic rod (32) is provided with a buffer spring, one end of the buffer spring is fixedly connected with the fixed end of the telescopic rod (32), and the other end of the buffer spring is fixedly connected with the telescopic end of the telescopic rod (32).
7. A marine pipeline cleaning device according to claim 1, wherein: the output end of the driving motor (25) is provided with a first gear, the axle center of one end, connected with the rotary joint (23), of the rotary table (212) of the cleaning brush (21) is provided with a second gear, and the first gear is meshed with the second gear.
8. A marine pipeline cleaning device according to claim 1, wherein: the brush (211) and the spray head are all provided with a plurality of brushes (211) and a plurality of spray heads which are uniformly arranged along the circumference outer wall of the turntable (212).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311599758.7A CN117399384A (en) | 2023-11-28 | 2023-11-28 | Ship pipeline cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311599758.7A CN117399384A (en) | 2023-11-28 | 2023-11-28 | Ship pipeline cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117399384A true CN117399384A (en) | 2024-01-16 |
Family
ID=89498170
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311599758.7A Pending CN117399384A (en) | 2023-11-28 | 2023-11-28 | Ship pipeline cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117399384A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117797962A (en) * | 2024-02-29 | 2024-04-02 | 江苏南极机械有限责任公司 | Coating-free anti-corrosion spray head for ship ballast water tank |
-
2023
- 2023-11-28 CN CN202311599758.7A patent/CN117399384A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117797962A (en) * | 2024-02-29 | 2024-04-02 | 江苏南极机械有限责任公司 | Coating-free anti-corrosion spray head for ship ballast water tank |
| CN117797962B (en) * | 2024-02-29 | 2024-05-31 | 江苏南极机械有限责任公司 | Coating-free anti-corrosion spray head for ship ballast water tank |
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