Summary of the invention
The object of the present invention is to provide a kind of cast-in-place structural beam, plate construction gap formwork construction method, construction of the present invention has conveniently, and is effective; Improve concrete density, prevented the generation of voids and pits; And improved speed of application and do not influenced quality again; Improve the characteristics of its bulk strength and stability.
The present invention utilizes the supporting process of the useless muscle in building site as support framework, lay wire replacement template, and the both convenient construction quality that improves has obtained good social and economic benefit again.Also temporary fixed putting into after the lay wire cutting earlier, also colligation is connected with lay wire to put into support again, support He Liang, the colligation of plate master muscle, carries out concreting more at last, and lay wire, support need not to remove after building; The lay wire technology utilizes that the plasticity of lay wire can be cut out easily, perforate and installation; Can utilize easily during the property the sewed up construction of lay wire and prick silk and carry out lay wire and sew up, improve seal.
In order to achieve the above object, technical scheme of the present invention is:
A kind of cast-in-place structural beam, plate construction gap formwork construction method, when being the construction of beam constuction joint lay wire, concrete steps are as follows: the processing → concreting of bed die support and reinforcing bar binding → lay wire cutting blanking → support reinforcing bar blanking → lay wire installation → beam constuction joint support installation → side form support → concreting → lay wire constuction joint.When being the construction of plate constuction joint lay wire, concrete steps are as follows: the processing → concreting of bed die support and reinforcing bar binding → lay wire cutting blanking → support reinforcing bar blanking → lay wire installation → plate constuction joint support installation → concreting → lay wire constuction joint.
It is lay wire that wire gauze is adopted in described lay wire cutting blanking, and mesh is 20 orders, 24 of steel wire diameter (organization); According to beam, plate constuction joint place sectional dimension, make cutting wires with red and blue pencil earlier then, wire gauze is cut into consistent with scissors by cutting wires again with the constuction joint cross-sectional sizes.
During the construction of described beam constuction joint lay wire the blanking of support reinforcing bar be meant the support reinforcing bar according to the cross section different mining with the reinforcing bar of different-diameter as support, little 5mm is received as blank size in each limit of beam section size of beam constuction joint support reinforcing bar.By calculating bar diameter D; On bar cropper, carry out blanking according to blank size then.During the construction of described plate constuction joint lay wire the blanking of support reinforcing bar be fingerboard constuction joint support muscle diameter to adopt the reinforcing bar type be HRB335 (hot-rolled ribbed secondary indented bars) and by calculating bar diameter D, the blanking height is less than thickness of slab 2cm.
It is in above-mentioned steps and at beam that described lay wire is installed, after support of plate bed die and reinforcing bar binding are finished, under keeping somewhere position master's muscle, constuction joint puts prefabricated fine-stone concrete cushion block well earlier for the beam constuction joint, and the firm colligation of muscle at the bottom of pre-buried bundle silk and the beam, determine the constuction joint position earlier for the plate constuction joint, on the constuction joint position, eject the line of ink marker with ink fountain again, nail on the thick batten of 1.5mm in line of ink marker position, with the lay wire that cuts according to the actual beam in scene, the plate main reinforce position, correspondence position at lay wire is cut off lay wire, reinforcing bar passes the back and sews up with pricking the place that will cut off, and stitching should be tight; When constuction joint (ater-casting) was longer, the lay wire lap length should be less than 100mm, and lap-joint adopts the colligation of bundle silk firm.
Described beam constuction joint support is installed and is meant that elder generation puts prefabricated fine-stone concrete cushion block well under constuction joint is kept somewhere position master's muscle, and the firm colligation of muscle at the bottom of pre-buried bundle silk and the beam; Both sides vertical supports muscle is installed then and main muscle colligation is firm, mounting bracket hoop and vertical supports muscle and main muscle colligation then, lay wire and support hoop fasten simultaneously, vertical supports muscle and support hoop and main muscle in the middle of installing again, lay wire ties together, the horizontal support muscle then is installed, and with the vertical muscle of support hoop, lay wire colligation together is firm, at last the support muscle, stirrup, main muscle, lay wire one is reinstated the bundle silk and is fastened, formed steel grid as support behind each support reinforcing bar binding, lay wire replaces the support system of template, firmly colligation is installed on the main muscle of beam, get final product concreting behind the brace summer side form.After described plate constuction joint support is installed and is meant that lay wire installs, support muscle of lower stress and the colligation of distribution bar crosspoint is as the support muscle onboard, between spacing 120~150mm, generally getting the spacing of principal rod is advisable, the support muscle stands in above the batten, and it is firm with the crosspoint colligation of the branch's muscle of principal rod up and down of plate and lay wire to prick silk with 18~20#.The lay wire that is connected firmly is suitable smooth, does not allow fold and occurs.
Described side form supports and is meant that carrying out side form after lay wire and support install supports, and the both sides side form should be as the criterion with actual beam size when supporting, and does not block the support muscle.
The processing of described lay wire constuction joint is meant before the concreting second time, earlier the residual slurry at constuction joint place etc. cleaned out; The residual slurry of concrete that will be bonded in the lay wire outside with instruments such as perching knives is scalped and is in addition fully moistening then, rinses well, and must not leave ponding; Connecing slurry at shop, constuction joint place one deck with the cement mortar of the identical match ratio of former concrete earlier before concreting handles.
Beneficial effect of the present invention is: cast-in-place structural construction gap formwork construction method of the present invention wherein constuction joint lay wire construction adopts wire gauze and steel scrap muscle to support as skeleton combination replacement wooden model support carrying out cast-in-place structural constuction joint place template.Because the reinforcing bar that expose at the constuction joint place must pass template, the method that wood-mode technology is commonly used is that template is slotted up and down by reinforcing bar size and position, and wire gauze cutting and stitching, need not remove, so that the constuction joint lay wire supports than conventional wooden model is not only convenient but also effective.Consider effect and hoop effect (exhaust performance is good) owing to oozing after adopting lay wire, excessive moisture and bubble filter through lay wire and efflux in the concrete, can improve concrete density, prevent the generation of voids and pits.Lay wire binding reinforcement support improves its bulk strength and stability, and firmly connects by the main muscle on support He Liang, plate, basis, guarantees that the position of lay wire is accurate, prevents to produce in the work progress of concreting skew and distortion; Conventional template was removed difficulty after concreting finished, original template can not be had enough to meet the need use, and in demolishing process easily to cast-in-place structural cause reinforcing bar collision make concrete cracked, be difficult to remove, and lay wire is built the back part spillage that only needs to remove that finishes, lay wire and Steel bar rack can not removed, and reinforcing bar and lay wire are stayed does not influence member stress in the concrete, not only improves speed of application but also do not influence quality.Be applicable to the reinforced concrete cast-in-situ structure construction seam (ater-casting) of multilayer, high level, industrial premises, structure, underground building, also the cast-in-place structural member that differs applicable to beam column concrete class intensity is built separation
The specific embodiment
Embodiment 1
A kind of cast-in-place structural beam of present embodiment indication, plate construction gap formwork construction method, when being the construction of beam constuction joint lay wire, concrete steps are as follows: the processing → concreting of bed die support and reinforcing bar binding → lay wire cutting blanking → support reinforcing bar blanking → lay wire installation → beam constuction joint support installation → side form support → concreting → lay wire constuction joint.Carry out at first that bed die supports and reinforcing bar group pricks, it is good that the bed die support of beam, reinforcing bar are pressed the drawing colligation.Be lay wire cutting blanking then, the employing wire gauze is a lay wire, and mesh is 20 orders, 24 of steel wire diameter (organization); According to beam, plate constuction joint place sectional dimension, make cutting wires with red and blue pencil earlier then, wire gauze is cut into consistent with scissors by cutting wires again with the constuction joint cross-sectional sizes.The blanking of support reinforcing bar be meant the support reinforcing bar according to the cross section different mining with the reinforcing bar of different-diameter as support, little 5mm is received as blank size in each limit of beam section size of beam constuction joint support reinforcing bar.Draw support bar diameter D by calculation side pressure; Put into the self-control cushion block then at the bottom of beam, elongated cushion block is less than deck-siding 10mm, and highly with main tendon protective layer thickness, width is 30mm, and cushion block adopts pea gravel concreten, and the pea gravel concreten grade is with beam slab or high slightly.Carry out lay wire and install after above-mentioned steps is finished, the lay wire that cuts according to actual beam main tendon position, scene, is cut off lay wire at the correspondence position of lay wire, reinforcing bar passes the back and sews up with pricking the place that will cut off, and stitching should be tight; When constuction joint (ater-casting) was longer, the lay wire lap length should be less than 100mm, and lap-joint adopts the colligation of bundle silk firm.Beam constuction joint support is installed and is meant that elder generation puts prefabricated fine-stone concrete cushion block well under constuction joint is kept somewhere position master's muscle, and the firm colligation of muscle at the bottom of pre-buried bundle silk and the beam; Both sides vertical supports muscle is installed then and main muscle colligation is firm, mounting bracket hoop and vertical supports muscle and main muscle colligation then, lay wire and support hoop fasten simultaneously, vertical supports muscle and support hoop and main muscle in the middle of installing again, lay wire ties together, the horizontal support muscle then is installed, and with the vertical muscle of support hoop, lay wire colligation together is firm, at last the support muscle, stirrup, main muscle, lay wire one is reinstated the bundle silk and is fastened, formed steel grid behind each support reinforcing bar binding and replaced template system as the support lay wire, firmly colligation gets final product concreting behind the installation brace summer side form on the main muscle of beam.Side form supports and is meant that carrying out side form after lay wire and support install supports, and the both sides side form should be as the criterion with actual beam size when supporting, and does not block the support muscle.The processing of lay wire constuction joint is meant before the concreting second time, earlier the residual slurry at constuction joint place etc. cleaned out; The residual slurry of concrete that will be bonded in the lay wire outside with instruments such as perching knives is scalped and is in addition fully moistening then, rinses well, and must not leave ponding; Connecing slurry in constuction joint place shop one deck cement mortar identical with former concrete earlier before concreting handles.Carry out concreting at last again.
Embodiment 2
A kind of cast-in-place structural beam of present embodiment indication, plate construction gap formwork construction method, when being the construction of plate constuction joint lay wire, concrete steps are as follows: the processing → concreting of bed die support and reinforcing bar binding → lay wire cutting blanking → support reinforcing bar blanking → lay wire installation → plate constuction joint support installation → concreting → lay wire constuction joint.Carry out at first that bed die supports and reinforcing bar group pricks, it is good that the bed die support of beam, reinforcing bar are pressed the drawing colligation.Be that lay wire cutting blanking employing wire gauze is a lay wire then, mesh is 20 orders, 24 of steel wire diameter (organization); Then according to plate constuction joint place sectional dimension, make cutting wires with red and blue pencil earlier, by cutting wires wire gauze is cut into consistently again with the constuction joint cross-sectional sizes with scissors, grid should be complete during cutting.The blanking of plate constuction joint lay wire when construction support reinforcing bar be fingerboard constuction joint support muscle diameter to adopt the reinforcing bar type be HRB335 (hot-rolled ribbed secondary indented bars) and by calculating bar diameter D, the blanking height is less than thickness of slab 2cm.It is after above-mentioned steps is finished that lay wire is installed, determine the constuction joint position earlier, on the constuction joint position, eject the line of ink marker with ink fountain again, nail on the thick batten of 1.5mm in line of ink marker position, then with the lay wire that cuts according to on-the-spot actual plate main reinforce position, correspondence position at lay wire is cut off lay wire, treats that reinforcing bar passes the back and sews up with pricking the place that will cut off, and stitching should be tight; When constuction joint (ater-casting) was longer, the lay wire lap length should be less than 100mm, and lap-joint adopts the colligation of bundle silk firm.Plate constuction joint support install be meant lay wire install the back eject the line of ink marker in the position of keeping somewhere constuction joint, reinforcing bar be installed, according to thickness of slab cutting lay wire; Lay wire is installed in constuction joint line of ink marker position temporary fixed (the lay wire overlap joint is not less than 100mm); Reinforcing bar of lower stress and the colligation of distribution bar crosspoint is as the support muscle onboard, between spacing 120~150mm, generally getting the spacing of principal rod is advisable, the support muscle stands on the batten, colligation is firm together the branch's muscle of principal rod up and down of plate and the crosspoint of lay wire to prick silk with 18~20#, be connected firmly, lay wire is suitable smooth, does not allow fold and occurs.The processing of lay wire constuction joint is meant before the concreting second time, earlier the residual slurry at constuction joint place etc. cleaned out; The residual slurry of concrete that will be bonded in the lay wire outside with instruments such as perching knives is scalped and is in addition fully moistening then, rinses well, and must not leave ponding; Connecing slurry at shop, constuction joint place one deck with the cement mortar of the identical match ratio of former concrete earlier before concreting handles.Treating that the opposite side template supports finishes and reinforcing bar binding carries out concreting after finishing again.