CN101416822B - Five-axle automatic sequence cycling production line - Google Patents
Five-axle automatic sequence cycling production line Download PDFInfo
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- CN101416822B CN101416822B CN2008102366534A CN200810236653A CN101416822B CN 101416822 B CN101416822 B CN 101416822B CN 2008102366534 A CN2008102366534 A CN 2008102366534A CN 200810236653 A CN200810236653 A CN 200810236653A CN 101416822 B CN101416822 B CN 101416822B
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Abstract
The invention discloses a five-shaft automatic sequentially circulating production line, comprising a machine body (1), a conveying device (6) used in the sequentially circulating production line, a drilling machine (4) and a tufting machine (10) arranged at the upper end of the conveying device (6) as well as a shearing machine (7) and a roughing-up machine (8) arranged at the lower end of the conveying device (6); the five-shaft automatic sequentially circulating production line also comprises a clamp working platform (5) which is matched with each shearing machine (7), each roughing-up machine (8), each drilling machine (4) and each tufting machine (10), can be self-locked and can rotate in a circle, and also comprises a drilling working platform (9) comprising four working shafts. The five-shaft automatic sequentially circulating production line overcomes the defect that no production line can produce brushes with variable degrees, and the like. The five-shaft automatic sequentially circulating production line can automatically produce, thus greatly improving the efficiency, reducing the working intensity of workers and greatly improving the product quality.
Description
Technical field
The present invention relates to a kind of five-axle automatic sequence cycling production line.It is particularly suitable for producing the production of the hairbrush (on-plane surface hairbrush) that angle requires.
Background technology
Existing hairbrush production equipment will be produced hairbrush in China, and the operation more complicated of production need be carried out on various single equipment one by one.For example produce pole brush, at first need brush holder is placed on the drilling machine and hole, on feather planting machine, plant hair then, then cropping and beat flower on shearing machine, or sanding (comprise corase grind and finish grind) etc.It is low to produce the hairbrush work efficiency in this way. and working strength of workers is big, and the factor that therefore influences the hairbrush quality is more, the quality of hairbrush and the production efficiency space that also has greatly improved.My company has developed the automatic sequence cycling production line (ZL200420111060.2) of a kind of plane hairbrush on this basis, and it can produce surface brush such as toothbrush automatically.But along with development of science and technology, people begin a kind of production machine of producing angled hairbrush of requirement exploitation.At present, but also there is not the production line of production varied angle hairbrush in the world, as pole hairbrush, absorbent brush, besom brush etc.
Summary of the invention
The object of the present invention is to provide a kind of five-axle automatic sequence cycling production line.Adopt this production line will have the concerned process steps of the hairbrush production of angle requirement once to finish.
The objective of the invention is to reach: five-axle automatic sequence cycling production line by following measure, it comprises fuselage, the conveying device that is used for the sequential loop production line, be positioned at the drilling machine and the feather planting machine of conveying device upper end, be positioned at the shearing machine and the roughing-up machine of conveying device lower end, it is characterized in that it also comprises and each shearing machine, roughing-up machine, the self-locking but drilling machine and feather planting machine are complementary, and can make the anchor clamps workbench of circular motion, a boring workbench that contains four working shafts, described four X-axis that axle is horizontal side-to-side movement, the Y-axis that level seesaws, the H axle of vertical up-or-down movement and the S axle of swinging around X-axis, drilling machine is positioned on the S axle.
In technique scheme, two feather planting machines of described drilling machine coupling.
In technique scheme, the described anchor clamps workbench of making circular motion comprise the clamping brush holder parts and with the separable rotary transmission part of the parts of clamping brush holder.
In technique scheme, the parts of described clamping brush holder comprise platform, be positioned at the bearing block at platform two ends, be installed in expansion link and rotating shaft on the bearing block, slip ring is installed on the bearing block by the guide pillar that is set with spring, accurate position pin is arranged on the slip ring, accurate located ring passes slip ring and is fixed on the rotating shaft, accurate position groove on the accurate located ring and accurate position pin coupling, described separable rotary transmission part comprises motor, connecting ring is installed on the motor, motor is installed on the slide plate that can move forward and backward by ring flange, alignment pin is arranged, the locating hole coupling on alignment pin and the accurate located ring on the connecting ring.
In technique scheme, the Y-axis that described level seesaws is between the H axle of the X-axis of horizontal side-to-side movement and vertical up-or-down movement, the H axle of vertical up-or-down movement is positioned at the H axle top of vertical up-or-down movement around the S axle of X-axis swing above Y-axis that level seesaws.
In technique scheme, described S axle around X-axis swing comprises the mechanism that can drive bore hole axis and move up and down, can drive bore hole axis around the mechanism of X-axis swing, can drive the motor that bore hole axis rotates.
In technique scheme, the limited block, the limited block that describedly drive that the 4A of mechanism that bore hole axis moves up and down comprises motor, the connecting rod, the connecting rod that connect motor is connected, is fixed on eccentric wheel on the bearing with clutch slips, limit the wobbler action scope are connected with the fixed head of fixed rack, and chute and slide rail flexible connection, bore hole axis are fixed on the fixed head.
In technique scheme, described drive bore hole axis around the mechanism of X-axis swing comprise motor, the screw mandrel that is connected with motor, the screw rodb base that connects screw mandrel, screw rodb base and an end of guide rail flexible connection, linking arm be installed in screw rodb base spool upward, the other end of linking arm is installed on the connecting axle of swing arm, the back shaft of swing arm is installed on the support plate, swing arm is fixedlyed connected with chute.
Five-axle automatic sequence cycling production line of the present invention has following advantage: 1.. and whole production line can be finished angled hairbrush from boring. plant hair. sanding. whole cyclings of technologies such as cropping, operating efficiency improves greatly.2.. whole production line all realizes control (can be finished by software) automatically, and the quality of product is reduced by the influence of human factor, and the quality and the precision of product are enhanced.3.. under feather planting machine reached capacity the situation of speed, by improving the speed of drilling machine, and polygamy system feather planting machine was increased work efficiency (joining two feather planting machines as a drilling machine).4.. each shearing machine, roughing-up machine, drilling machine and feather planting machine (hereinafter to be referred as operating mechanism) but all mate the anchor clamps workbench that self-locking is arranged, also can make circular motion, make operating mechanism at when work anchor clamps workbench self-locking anchor clamps, also rotatable.Finish when needing next working position when work, the anchor clamps workbench separates, and anchor clamps are moved on conveying device, thereby realizes sequential loop.5.. the boring workbench is furnished with four axles, all around can be provided, reach oscillating motion up and down, thereby satisfy the boring needs of the multi-angle of boring workbench.
Need to prove: five-axle automatic sequence cycling production line of the present invention can be made the production line that comprises boring, plants hair as required; Also can make boring, plant the production line of hair, sanding, cropping etc., (as the having relatively high expectations of precision time) increases other existing equipment perhaps more according to the actual needs.
Description of drawings
Fig. 1 is structure general assembly drawing of the present invention (direction of arrow is the conveying device travel direction among the figure).
Fig. 2 is the STRUCTURE DECOMPOSITION figure (prior art) of the X-axis Y-axis on the boring workbench.
Fig. 3 is the STRUCTURE DECOMPOSITION figure (prior art) of the H axle on the boring workbench.
Fig. 4 .1 is for can drive the mechanism structure exploded view that bore hole axis moves up and down.
Fig. 4 .2 is for driving the mechanism structure exploded view of bore hole axis around the X-axis swing.
Fig. 4 .3 is for can drive the STRUCTURE DECOMPOSITION figure that bore hole axis rotates.
Fig. 5 is the STRUCTURE DECOMPOSITION figure of anchor clamps workbench.
The specific embodiment
Describe performance of the present invention in detail below in conjunction with accompanying drawing, but they do not constitute limitation of the invention, only do for example.Simultaneously by illustrating that advantage of the present invention will become clear more and understanding easily.
Consult accompanying drawing as can be known: five-axle automatic sequence cycling production line of the present invention, it comprises fuselage 1, the conveying device 6 that is used for the sequential loop production line, be positioned at the drilling machine 4 and the feather planting machine 10 of conveying device 6 upper ends, be positioned at the shearing machine 7 and the roughing-up machine 8 of conveying device 6 lower ends, it also comprises and each shearing machine 7, roughing-up machine 8, the self-locking but drilling machine 4 and feather planting machine 10 are complementary, and can make the anchor clamps workbench 5 of circular motion, a boring workbench 9 that contains four working shafts, described four X-axis that axle is horizontal side-to-side movement, the Y-axis that level seesaws, the H axle of vertical up-or-down movement and the S axle of swinging around X-axis, drilling machine 4 is positioned on the S axle (as Fig. 1, Fig. 2, shown in Figure 3).
(feather planting machine has three axles to two feather planting machines 10 of drilling machine 4 couplings, the X-axis of horizontal side-to-side movement, the Y-axis that level seesaws, the H axle of vertical up-or-down movement), because of planting mao process, under feather planting machine reaches capacity the situation of speed, by improving the speed of drilling machine with respect to the boring procedure complexity, and polygamy system feather planting machine can be increased work efficiency and (joined two feather planting machines as a drilling machine, as shown in Figure 1).
The anchor clamps workbench 5 that can make circular motion comprise the clamping brush holder parts 51 and with the parts 51 separable rotary transmission parts 52 of clamping brush holder.The parts 51 of clamping brush holder comprise platform 510, be positioned at the bearing block 511 at platform 510 two ends, be installed in expansion link 512 and rotating shaft 513 on the bearing block 511, slip ring 514 is installed on the bearing block 511 by the guide pillar 515 that is set with spring, accurate position pin 516 is arranged on the slip ring 514, accurate located ring 517 passes slip ring 514 and is fixed on the rotating shaft 513, accurate position groove 518 on the accurate located ring 517 and accurate position pin 516 couplings, described separable rotary transmission part 52 comprises motor 520, connecting ring 521 is installed on the motor 520, motor 520 is installed on the slide plate 523 that can move forward and backward by ring flange 522, alignment pin 524 is arranged, locating hole 519 couplings (as shown in Figure 5) on alignment pin 524 and the accurate located ring 517 on the connecting ring 521.
The Y-axis that level seesaws is between the H axle of the X-axis of horizontal side-to-side movement and vertical up-or-down movement, the H axle of vertical up-or-down movement is above Y-axis that level seesaws, be positioned at the H axle top (as Fig. 2, shown in Figure 3) of vertical up-or-down movement around the S axle of X-axis swing
In Fig. 2, Fig. 3 be respectively form by driven by motor motor screw mandrel move up and down on (H axle), side-to-side movement (X-axis) and seesaw (Y-axis), this part is a prior art, in no longer description a bit.
Around the S axle of X-axis swing comprise the 4A of mechanism that can drive bore hole axis and move up and down, can drive bore hole axis around the 4B of mechanism of X-axis swing, can drive the motor 4C that bore hole axis rotates.The limited block 4A3, the limited block 4A3 that can drive that the 4A of mechanism that bore hole axis moves up and down comprises motor 4A0, the connecting rod 4A1, the connecting rod 4A1 that connect motor 4AO is connected, is fixed on eccentric wheel 4A2 on the bearing with clutch slips, limit eccentric wheel 4A2 range of movement are connected with the fixed head 4A6 of fixed rack, and chute 4A5 and slide rail 4A4 flexible connection, bore hole axis are fixed on the fixed head 4A6.Can drive bore hole axis around the 4B of mechanism of X-axis swing comprises motor 4B0, the screw mandrel 4B1 that is connected with motor, the screw rodb base 4B2, the screw rodb base 4B2 that connect screw mandrel 4B1 flexibly connect with guide rail, the end of linking arm 4B7 is installed in screw rodb base 4B2 axle upward, the other end of linking arm 4B7 be installed in swing arm 4B3 connecting axle 4B4 upward, the back shaft 4B5 of swing arm 4B3 be installed in support plate 4B6 upward, swing arm 4B3 fixedlys connected (shown in Fig. 4 .1, Fig. 4 .2, Fig. 4 .3) with chute 4A5.
Control section of the present invention is controlled by the automated programming controller.
Working condition below in conjunction with the description of drawings each several part:
In Fig. 2, Fig. 3 be respectively form by driven by motor motor screw mandrel move up and down on (H axle), side-to-side movement (X-axis) and seesaw (Y-axis), thereby drive hole that workbench 9 moves up and down, side-to-side movement and seesawing.
During work, the motor 4A0 rotation drivening rod 4A1 and the eccentric wheel 4A2 that can drive among the 4A of mechanism that bore hole axis moves up and down rotate, thereby drive limited block 4A3 and fixed head 4A6, slide rail 4A5 is moved up and down along chute 4A5, and bore hole axis is moved up and down.
Can drive bore hole axis motor 4B0 rotating band movable wire bar 4B1 rotation in the 4B of mechanism of X-axis swing, screw rodb base 4B2 promptly does transverse movement along guide rail, by linking arm 4B7, drives swing arm 4B3 around back shaft 4B5 rotation, finishes S axle pivot angle.
Can drive among the motor 4C that bore hole axis rotates motor 4C0 and drive belt pulley 4C1 and rotate, and drive belt 4C2 and rotate, drive bore hole axis 4C7 rotation by belt 4C2.
The anchor clamps workbench 5 that can make circular motion comprise the clamping brush holder parts 51 and with the parts 51 separable rotary transmission parts 52 of clamping brush holder.
During work, cylinder (not marking in the accompanying drawing) drives slide plate 523 and travels forward, alignment pin 524 on the connecting ring 521 promotes slip ring 514 by the locating hole on the accurate located ring 517 519 and travels forward along guide pillar 515 (guide pillar is fixed), accurate position pin 516 on the slip ring 514 breaks away from the accurate position groove 518 on the accurate located ring 517, thereby finish the disengaging of self-locking mechanism, make motor 520 can drive parts 51 rotations of clamping brush holder.Be dynamically connected ring 521, accurate located ring 517, rotating shaft 513 of motor 520 rotating bands rotates, finish the Z axle (around Y rotate spool) pivot angle.After Z axle pivot angle is finished, motor 520 stalls, slide plate 523, connecting ring 521 move backward, alignment pin 524 on the connecting ring 521 withdraws from from the locating hole on the accurate located ring 517, slip ring 514 is motion backward under the effect of spring, sell in the 516 accurate position grooves 518 that drop on the accurate located ring 517 accurate position on the slip ring 514, and then accurate located ring 517. rotating shafts 513 are limited motion, finish lock-bit.
Below in conjunction with accompanying drawing working condition of the present invention is described:
During work, conveying device 6 is made the automatic sequence shuttling movement, contain the boring workbench 9 of four axles and anchor clamps workbench 5 cooperatings of coupling, be dynamically connected ring 521, accurate located ring 517, rotating shaft 513 of motor 520 rotating bands rotates, and can form single shaft with X-axis, Y-axis, H axle, S axle on the boring workbench 9. and multiaxis or five-axle linkage match-drill head are finished boring.
After boring finishes, motor 520 stalls, slide plate 523, connecting ring 521 moves backward, alignment pin 524 on the connecting ring 521 withdraws from from the locating hole on the accurate located ring 517, slip ring is motion backward under the effect of 514 springs. and sell in the 516 accurate position grooves 518 that drop on the accurate located ring 517 the accurate position on 514 on the slip ring, and then accurate located ring 517. rotating shafts 513 are limited motion, finish the location.
Meanwhile, feather planting machine 10, roughing-up machine 8, shearing machine 7 cooperate with the anchor clamps workbench 5 of coupling, finish work such as planting hair, sanding and cropping according to same principle, and finished product comes off automatically, and brush holder is gone up folder, so automatic sequence periodic duty automatically.
Need to prove: to those of ordinary skill in the art, under the situation of the principle of the invention, simple improvement and the distortion done for the present invention, or adopt the known technical scheme that is equal to, this belongs to protection scope of the present invention equally.
Claims (8)
1. five-axle automatic sequence cycling production line, it comprises fuselage (1), the conveying device (6) that is used for the sequential loop production line, be positioned at the drilling machine (4) and the feather planting machine (10) of conveying device (6) upper end, be positioned at the shearing machine (7) and the roughing-up machine (8) of conveying device (6) lower end, it is characterized in that it also comprises and each shearing machine (7), roughing-up machine (8), drilling machine (4) and feather planting machine (10) but the self-locking that is complementary, and can make the anchor clamps workbench (5) of circular motion, a boring workbench (9) that contains four working shafts, described four X-axis that axle is horizontal side-to-side movement, the Y-axis that level seesaws, the H axle of vertical up-or-down movement and the S axle of swinging around X-axis, drilling machine (4) is positioned on the S axle.
2. five-axle automatic sequence cycling production line according to claim 1 is characterized in that a described drilling machine (4) coupling two feather planting machines (10).
3. five-axle automatic sequence cycling production line according to claim 1, it is characterized in that the described anchor clamps workbench (5) of making circular motion comprise the clamping brush holder parts (51) and with the separable rotary transmission parts of parts (51) (52) of clamping brush holder.
4. five-axle automatic sequence cycling production line according to claim 3, the parts (51) that it is characterized in that described clamping brush holder comprise platform (510), bearing block (511), expansion link (512), rotating shaft (513), slip ring (514), guide pillar (515), accurate position pin (516), accurate located ring (517), accurate position groove (518), locating hole (519), described bearing block (511) is positioned at the two ends of platform (510), expansion link (512) and rotating shaft (513) are installed on the bearing block (511), slip ring (514) is installed on the bearing block (511) by the guide pillar (515) that is set with spring, accurate position pin (516) is arranged on the slip ring (514), accurate located ring (517) passes slip ring (514) and is fixed on the rotating shaft (513), accurate position groove (518) on the accurate located ring (517) and accurate position pin (516) coupling have locating hole (519) on the accurate located ring (517); Described separable rotary transmission part (52) comprises motor (520), connecting ring (521), ring flange (522), slide plate (523), alignment pin (524), connecting ring (521) is installed on the motor (520), motor (520) is installed on the slide plate (523) that can move forward and backward by ring flange (522), alignment pin (524) is arranged, locating hole (519) coupling on alignment pin (524) and the accurate located ring (517) on the connecting ring (521).
5. five-axle automatic sequence cycling production line according to claim 1, it is characterized in that Y-axis that described level seesaws is between the H axle of the X-axis of horizontal side-to-side movement and vertical up-or-down movement, the H axle of vertical up-or-down movement is positioned at the H axle top of vertical up-or-down movement around the S axle of X-axis swing above Y-axis that level seesaws.
6. five-axle automatic sequence cycling production line according to claim 1 or 5, it is characterized in that described S axle around the X-axis swing comprise the mechanism (4A) that can drive bore hole axis and move up and down, can drive bore hole axis around the mechanism (4B) of X-axis swing, can drive the motor (4C) that bore hole axis rotates.
7. five-axle automatic sequence cycling production line according to claim 6, it is characterized in that describedly driving the mechanism (4A) that bore hole axis moves up and down and comprising motor (4A0), connecting rod (4A1), eccentric wheel (4A2), limited block (4A3), slide rail (4A4), chute (4A5), fixed head (4A6), shaft coupling (4A7), bore hole axis (4A8), described motor (4A0) is connected with connecting rod (4A1), connecting rod (4A1) is slidingly connected with shaft coupling (4A7), eccentric wheel (4A2) is fixed on the bearing, the limited block (4A3) of restriction eccentric wheel (4A2) range of movement is connected with the fixed head (4A6) of fixed rack, chute (4A5) flexibly connects with slide rail (4A4), and bore hole axis (4A8) is fixed on the fixed head (4A6).
8. five-axle automatic sequence cycling production line according to claim 6, it is characterized in that the described bore hole axis that drives comprises motor (4B0) around the mechanism (4B) of X-axis swing, screw mandrel (4B1), screw rodb base (4B2), swing arm (4B3), connecting axle (4B4), back shaft (4B5), support plate (4B6), linking arm (4B7), described screw mandrel (4B1) is connected with motor (4B0), the screw rodb base (4B2) that connects screw mandrel (4B1), screw rodb base (4B2) flexibly connects with guide rail, one end of linking arm (4B7) is installed on the axle of screw rodb base (4B2), the other end of linking arm (4B7) is installed on the connecting axle (4B4) of swing arm (4B3), the back shaft (4B5) of swing arm (4B3) is installed on the support plate (4B6), and swing arm (4B3) is fixedlyed connected with chute (4A5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102366534A CN101416822B (en) | 2008-12-04 | 2008-12-04 | Five-axle automatic sequence cycling production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102366534A CN101416822B (en) | 2008-12-04 | 2008-12-04 | Five-axle automatic sequence cycling production line |
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| Publication Number | Publication Date |
|---|---|
| CN101416822A CN101416822A (en) | 2009-04-29 |
| CN101416822B true CN101416822B (en) | 2010-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2008102366534A Expired - Fee Related CN101416822B (en) | 2008-12-04 | 2008-12-04 | Five-axle automatic sequence cycling production line |
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| CN102440552B (en) * | 2011-11-21 | 2014-01-15 | 桐乡市永鑫制刷机械厂 | Brush making machine |
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| BE1021677B1 (en) * | 2013-04-26 | 2016-01-06 | Gb Boucherie Nv | BRUSH MAKING MACHINE |
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| CN107296373A (en) * | 2016-04-15 | 2017-10-27 | 扬州辰讯自动化设备有限公司 | A kind of toothbrush processing process of streamline intelligent manufacturing |
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| CN107890195B (en) * | 2017-11-01 | 2019-06-14 | 湖北智丰数控机械有限公司 | Full-automatic big disk paints lower handle drilling and hair-planting cropping all-in-one machine |
| CN107874455B (en) * | 2017-12-13 | 2023-08-04 | 扬州市海星数控制刷设备有限公司 | Horizontal rolling brush disc brushing, drilling and planting integrated machine |
| CN107874453B (en) * | 2017-12-15 | 2023-07-07 | 扬州市海星数控制刷设备有限公司 | Triaxial flocking machine |
| CN108308848B (en) * | 2018-03-13 | 2023-06-16 | 扬州市海星数控制刷设备有限公司 | Horizontal four-station rotary drilling and planting integrated machine |
| CN109330177B (en) * | 2018-10-11 | 2020-07-31 | 安徽省潜山县潜源鬃刷有限公司 | Synthetic material brush hair cutting device for glass is polished |
| CN109363343B (en) * | 2018-11-20 | 2024-01-19 | 扬州市海星数控制刷设备有限公司 | Multi-station rotary hair-planting control system and control method thereof |
| CN109431066B (en) * | 2018-11-28 | 2020-11-24 | 武汉市弘润创思机械有限公司 | Integral type toothbrush plants hair after-treatment facility |
| CN109349790B (en) * | 2018-11-28 | 2020-12-18 | 武汉市弘润创思机械有限公司 | End face trimming device for toothbrush bristles |
| CN110730590B (en) * | 2019-11-28 | 2021-02-02 | 湖南恺嘉智能科技有限公司 | A slide rail that is used for server cabinet can move in proper order |
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2008
- 2008-12-04 CN CN2008102366534A patent/CN101416822B/en not_active Expired - Fee Related
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Granted publication date: 20101020 Termination date: 20191204 |