Adhesive binder and the method for making book and paperback edition
Technical field
The present invention relates to a kind of adhesive binder; Be used for making paperback edition, for example Switzerland paperback edition, Otabind and Repkover by bookblock and front cover, it comprises that a bookblock induction system, stiffener station, one compress the station for front cover device, viscose application system and one.
The invention still further relates to a kind of method that is used for especially making book and paperback edition, especially Switzerland's paperback edition, Otabind, Repkover and other sky back of the body paperback edition with adhesive binder of the present invention.
Background technology
Binder, for example adhesive binder, be used to make paperback edition that glue orders or the bookblock that is used for de luxe edition, wherein, the folding and/or the single page of gathering leaves of a book into bookblock couple together through the bookblock back that being applied to of viscose processed in advance.Possible method for stitching is relevant with the machine equipment with Product Variant.This machine equipment consists essentially of functional unit: bookblock transmission system, bookblock import that station, book back processing unit (plant), book back gluing are ordered and put, middle drying device, side gluing are ordered and put, book back stiffening device, subsides cover device, front cover compresses and drying device.In DE 20 2,005 007 012 U1, this binder has been described.
When making common book with paperback edition, bookblock quilt in the clamper of the bookblock transmission system of adhesive binder that quilt prepares page or leaf is delivered to next processing station from a processing station.The bookblock back of the body in a book back gluing station, is set up viscose and then being continued on to one compresses the station.Simultaneously, front cover divides single and is transported to equally for the front cover device and compressed the station.At this, compress the station by one do not have the side compression rail, be arranged on the front compress platform and have the platform that the compresses side compression rail, subsequently and form.In being arranged on the zone that compresses platform of front, a cover page moves to the bookblock back that is provided with viscose in advance and is forced into this bookblock back through the said directed up motion that compresses platform that is arranged on the front.The bookblock back of the body and front cover are attached to each other and clamper through is at that time jointly continued on to the platform that compresses subsequently from this constantly.By means of the said side compression rail that compresses platform subsequently, front cover is forced on the bookblock side.Additionally, compressing on the platform subsequently, thereby front cover is pressed against on the bookblock again from below and this front cover and bookblock are permanently connected.
Special paperback edition, for example Switzerland paperback edition and other sky back of the body paperback edition are also arranged except common paperback edition:
In Switzerland's paperback edition (Schweizer Broschur), it is bonding with the Three-cover side of the front cover of slotting for twice or three times that the bookblock back of the body is provided with a fabric stiffener and bookblock.So-called empty back of the body paperback edition for example cardboard paperback edition, lyrics drama, French Ke Seer
paperback edition, Otabind and Otabind-RepKover is characterised in that, is hollow at the bonding bookblock and the back of the body between the front cover.The characteristics of these empty back of the body paperback editions are good lie low characteristic and paperback books back more stable, that when opening, do not bend.In Otabind, it is bonding with the front cover of slotting for four times or six times that the bookblock back of the body is provided with stiffener and the bookblock bond locations through the side.In Repkover, front cover side within it is provided with stiffener, and wherein stiffener is not bonding with front cover in the zone of the book back.On the contrary, the bookblock back of the body is bonding with stiffener.
Making Switzerland's paperback edition and other sky back of the body paperback edition for example when Otabind or Repkover; Viscose only be applied to as described above on the bookblock side or front cover on the relevant position on, wherein viscose trace (klebstoffspuren) causes the bonding between bookblock and the front cover.In compressing the station, through simultaneously from following and press said front cover to produce being connected of front cover and bookblock from the side.In adhesive binder (wherein compress station have be arranged on the platform that the compresses front, that do not have the side compression rail), be arranged on compressing of front between bookblock and front cover, can not produce on the platform bonding because do not have viscose at the bookblock back.So this adhesive binder requires special attachment device for making Switzerland's paperback edition with empty back of the body paperback edition.At this, common mode is to adopt two kinds of different solutions.In a kind of first deformation program, be pressed to laterally on the bookblock in order in compressing the station, to allow front cover, allow front cover being arranged on the compressing on the platform of front with respect to the bookblock fixed-site.For this reason, in the said zone that compresses platform that is arranged on the front, be provided with and be fixed on the corresponding support on the frame.In a kind of second deformation program, in the said zone that compresses platform that is arranged on the front, front cover is pressed on the bookblock.In the said zone that compresses platform that is arranged on the front, adopt the side compression rail of lengthening, the said rail that compresses is fixed on compressing on the platform subsequently for this reason.But, be that the side compression rail of lengthening has limited the thickness of paperback edition to be processed in this shortcoming., employing only can make the product that uses stiffener when being fixed on the corresponding support on the frame.It is impossible for example making the Switzerland's paperback edition with interior front cover.For these two kinds of deformation programs, when converting special paperback edition to, need the user to carry out the repacking measure by common paperback edition.The paperback edition of processing is not often corresponding to the quality that requires, because bookblock and front cover can not be located with essential precision each other.
Summary of the invention
Therefore the objective of the invention is; Realize a kind of be used to make book and paperback edition especially adhesive binder and a kind of correlation method that is used to make book and paperback edition of Switzerland's paperback edition, Otabind, Repkover and other sky back of the body paperback edition (Freir ü ckenbroschuren); Wherein, the shortcoming of having got rid of prior art.
Above-mentioned purpose solves through adhesive binder of the present invention and method of the present invention.
Adhesive binder of the present invention is used for making book by bookblock and front cover and carries on the back paperback edition with paperback edition especially Switzerland's paperback edition, Otabind, Repkover and other sky.This adhesive binder has a bookblock induction system, stiffener station, one and compresses the station for front cover device, viscose application system and one.The viscose application system has at least one first module and one who is used in the zone of the lower margin section of bookblock and/or the top margin of a page section viscose is applied to the bookblock back in an advantageous manner and is used for viscose is applied to the Unit second on the front cover.The stick portion that applies through first module is an auxiliary viscose face, and this auxiliary viscose face is used to make bookblock and front cover to be connected to each other, and should auxiliary viscose face cuts edge or be removed during so-called three-sided cropping afterwards three.(term is cut edge and is cut and is regarded as synonym).Three-sided cropping comprises that the top margin of a page cuts, lower margin cuts and the front portion cuts.The stick portion that is applied by Unit second is used to make bookblock to be connected the side constantly with front cover.
In another form of implementation, the viscose application system of adhesive binder has at least one first module that is used for applying in the zone of the lower margin section of front cover and/or the top margin of a page section viscose and one and is used for viscose is applied to the Unit second on the front cover.The stick portion that is applied by first module also is an auxiliary viscose face and is used to make front cover temporarily to be connected with bookblock at this.The stick portion that is applied to the front cover side through Unit second is used to make bookblock to be connected the side constantly with front cover.
In a kind of favourable further scheme of adhesive binder, the viscose application system is at the stiffener station and compress between the station.In a kind of form of implementation according to above-mentioned first deformation program, the first module of viscose application system after traffic direction is arranged in the stiffener station and Unit second of this viscose application system be positioned at zone to the front cover device.According to above-mentioned second form of implementation, not only the first module of viscose application system but also Unit second all are arranged in the zone to the front cover device.
At another of adhesive binder in that substitute and the favourable form of implementation, adhesive binder has at least one first module that is used in the zone of the lower margin section of bookblock and/or the top margin of a page section viscose being applied to the bookblock back and one and is used for viscose is applied to the Unit second at least one bookblock side.The stick portion that applies through first module is used to make bookblock to be connected the side enduringly with front cover as temporary transient auxiliary viscose face and through the stick portion that Unit second applies.
In another favourable alternative form of implementation of adhesive binder, the viscose application system has at least one first module that is used for applying in the zone of the lower margin section of front cover and/or the top margin of a page section viscose and one and is used for viscose is applied to the Unit second at least one bookblock side.The stick portion that applies through first module is used to make bookblock to be connected the side enduringly with front cover as interim auxiliary viscose face and through the side stick portion that Unit second applies.
In both of these case, Unit second of viscose application system is positioned at before the stiffener station in an advantageous manner.If auxiliary viscose face is applied to the bookblock back, the first module of so said viscose application system is at the stiffener station and compress between the station.If auxiliary viscose face is applied on the front cover, the first module of viscose application system is arranged in the zone to the front cover device so.
In addition, the present invention also relates to a kind of especially method of Switzerland's paperback edition, Otabind, Repkover and other sky back of the body paperback edition of book and paperback edition that is used to make.At this, this manufacturing realizes with following step in an advantageous manner: through a bookblock transmission system, for example be utilized on the chain around clamper bookblock, page or leaf heap, the signature of being gathered leaves of a book etc. are delivered to a bookblock back of the body processing station.The bookblock back of the body is processed in this bookblock back of the body processing station.In a step subsequently, viscose is applied to the bookblock back, so that each page or leaf or signature are connected to each other.And then can also apply a stiffener.In a step subsequently, in the zone of lower margin section and/or top margin of a page section, viscose is applied on the stiffener as auxiliary viscose face.Viscose is applied on the front cover in giving the zone of front cover device by a viscose applying unit simultaneously.The lasting side that this stick portion is used for bookblock and front cover is connected.In a step subsequently, front cover reclined and be pressed to the bookblock back that stiffener of said usefulness covers.Through auxiliary viscose face, the bookblock back of the body that stiffener of front cover and said usefulness covers is bonding in the zone of lower margin section and/or top margin of a page section.Through said auxiliary viscose face, front cover and bookblock keep fixing and can be continued transported to the next one without a doubt compressing in the station relative to each other, recline and are pressed on the bookblock side at the there front cover.At this, front cover and bookblock side are bonding enduringly.In a last step, carry out three side cuts of bookblock, thereby wherein also remove the auxiliary viscose face of said lower margin section and top margin of a page section and removal.
In a kind of similar advantageous method, prefabricated paperback edition is delivered to adhesive binder.This paperback edition for example can be by sticking dress, adhesion or traditional thread binding.Therefore these method steps have been cancelled: promptly process the bookblock back of the body, viscose is applied to the bookblock back and applies a stiffener.The aid adhesion part can be applied directly to the back of prefabricated paperback edition in the zone of said lower margin section and/or top margin of a page section.Method step subsequently is consistent with method above-mentioned.
In another method favourable and that substitute, carry out similarly with the first method of describing.But replace viscose is applied to ground on the front cover, a wide side gluing is applied at least one bookblock side.This stick portion is used to make bookblock to be connected enduringly with front cover.
In a kind of favourable form of implementation of one of them method of said method, the cancellation processing bookblock back of the body.When adhesive binder being infeeded traditional thread binding bookblock or especially being exactly this situation during by the signature of the line of being gathered leaves of a book envelope.
In a kind of favourable further scheme of said method, in the zone of lower margin section and/or top margin of a page section, there is not viscose to be applied to stiffener or the auxiliary viscose face of bookblock back conduct.The substitute is; Viscose is applied in the zone of lower margin section or top margin of a page section on the front cover as auxiliary viscose face; Exactly be such, promptly when front cover reclines and be pressed to the bookblock back, should caused front cover and bookblock to carry on the back bonding in the zone of lower margin section and/or top margin of a page section by auxiliary viscose face.
Consult other descriptions and with reference to the explanation of accompanying drawing as for other favourable configuration of the present invention to embodiment.
Description of drawings
Below by means of the present invention of embodiment illustrated in detail.Wherein illustrate in schematic form:
Fig. 1 is the bookblock with auxiliary viscose face,
Fig. 2 is the front cover with auxiliary viscose face,
Fig. 3 is the partial view of adhesive binder of the present invention in first deformation program,
Fig. 4 is the partial view of adhesive binder of the present invention in second deformation program,
Fig. 5 is the partial view of adhesive binder of the present invention in another deformation program.
The specific embodiment
Fig. 1 illustrates a bookblock 10 by clamper 6 clampings.Bookblock 10 is carried along traffic direction L through clamper 6.The page or leaf of a bookblock 10 or page or leaf are opened bonded to each other and this bookblock is provided with a stiffener
or an interior front cover 11.In the zone of top margin of a page section 31 and in the zone of lower margin section 32, applying an auxiliary viscose face 20 on the stiffener 11.Alternatively, also can only in the zone of lower margin section 32, perhaps only in the zone of top margin of a page section 31, apply an auxiliary viscose face 20.Said top margin of a page section 31 is such zones with lower margin section 32, and they are cut book device, three through one three face before and cut book device or trimmer removal after cover page 12 (not shown) and bookblock 10 unifications and processing book.Cutting line 30 has been shown in Fig. 1.
Fig. 2 illustrates a cover page 12, and this cover page is provided with viscose 20,21,22 and moves to one along traffic direction L and compresses the station (not shown).In order to make Switzerland's paperback edition, cover page 12 is provided with viscose on position 21.After this viscose face 21 is used for bookblock 10 bonding (not shown).In order to make Otabind or Repkover, cover page 12 is provided with viscose on position 22.The position of viscose face 22 limits through the front cover rill on the cover page 12 33.Bonding with bookblock 10 on viscose face 22 in cover page 12 method step afterwards.At this, according to the present invention, a bookblock as shown in Figure 1 10 and a cover page 12 as shown in Figure 2 and aforesaid are connected to each other.If on bookblock 10, do not apply auxiliary viscose face 20, can as illustrated in Figure 2ly in the zone of top margin of a page section 31 and in the zone of lower margin section 32, an auxiliary viscose face 20 be applied on the cover page 12 so.Said auxiliary viscose face 20 also is arranged in such zone at this, and cutting that said zone passage is later removed along cutting line 30.
Fig. 3 and 4 illustrates the partial view of adhesive binder of the present invention respectively.This adhesive binder has a bookblock induction system 1, is used for carrying bookblock 10 by clamper 6 (not shown respectively) along traffic direction L.In a stiffener station 2, can a stiffener can be applied on the bookblock, front cover be divided singly and with a corresponding cover page 12 for front cover device 3 and cling on the bookblock 10, they are connected to each other in compressing station 4.At this, compress station 4 comprise one be arranged on the front compress platform 4.1 and the platform that compresses with side compression rail 4.2.The bookblock 10 that is connected with cover page 12 is transported to a three-knife trimming (not shown) along traffic direction L.
In addition, this adhesive binder also has a viscose application system 5, wherein, and in the different forms of implementation of accompanying drawing 3,4 with the application system of viscose shown in 5.In Fig. 3, one first injection nozzle or contact nozzle 5.1 are located immediately at 2 back, stiffener station along traffic direction L.Viscose applying unit 5.1 is used for auxiliary viscose face 20 is applied to a bookblock as shown in Figure 1 10.One second injection nozzle or hydrojet nozzle 5.2 are arranged in to front cover device 3.Viscose applying unit 5.2 is used for a viscose face 21 or two viscose faces 22 are applied to cover page as shown in Figure 2 12.In being arranged on the zone that compresses platform 4.1 of front, bookblock 10 is connected with cover page 12 on auxiliary viscose point 20 and is bonding.In the zone that compresses platform 4.2, cover page 12 is pressed onto on the bookblock 10 through the side compression rail from the side and the two is bonded to each other on this viscose face 21 or these viscose faces 22.
In the deformation program of Fig. 4, the zone that two viscose applying units 5.1 of viscose application system 5 and 5.2 are arranged in to front cover device 3.Through an injection nozzle or contact nozzle 5.2 a viscose face 21 perhaps is applied to two viscose faces 22 on the cover page 12 through two injection nozzles or contact nozzle 5.2.Through another injection nozzle or contact nozzle 5.1 an auxiliary viscose face 20 is applied in the zone of top margin of a page section 31 and/or lower margin section 32 of cover page 12 (to this also can referring to Fig. 2).Cover page 12 and a bookblock 10 of being provided with viscose are bonded to each other in compressing station 4.At this; Be arranged on the compressing in the platform 4.1 of front said; Bookblock 10 also is connected to each other on auxiliary viscose face with cover page 12 and is bonding, and has the compressing in the platform 4.2 of side compression rail, and bookblock 10 and cover page 12 are perhaps bonded to each other in the zone of these viscose faces 22 at this viscose face 21.
In the deformation program of Fig. 5, the viscose applying unit 5.2 of viscose application system 5 is positioned at before the stiffener station 2.In a side gumming mechanism 5.3, a viscose face 21 or two viscose faces 22 are applied on the side or two sides of bookblock 10.Through another injection nozzle after stiffener station 2 or contact nozzle 5.1, in the zone of the top margin of a page section 31 of bookblock 10 and/or lower margin section 32, apply auxiliary viscose face 20 (see figure 1)s.Bookblock 10 and a cover page 12 of being provided with viscose are bonded to each other in compressing station 4.At this; Said the compressing in the platform 4.1 of front be set; Bookblock 10 also is connected to each other on auxiliary viscose face with cover page 12 and is bonding, and has the compressing in the platform 4.2 of side compression rail, and bookblock 10 and cover page 12 are perhaps bonded to each other in the zone of viscose face 22 at viscose face 21.
The Reference numeral table
1 bookblock induction system
2 stiffener stations
3 give the front cover device
4 compress the station
4.1 be arranged on the platform that compresses of front
4.2 have the platform that compresses of side compression rail
5 viscose application systems
5.1 injection nozzle or contact nozzle (position 1)
5.2 be used for injection nozzle or the contact nozzle (position 2) of Switzerland's paperback edition, Otabind or Repkover
5.3 side gumming mechanism
6 clampers
10 bookblocks
11 stiffeners or interior front cover
12 cover pages
20 auxiliary viscose faces
21 are used for the viscose face of Switzerland's paperback edition
22 are used for the viscose face of Otabind or Repkover
30 cutting lines
31 top margin of a page sections
32 lower margin sections
33 front cover rills
The L traffic direction