KR101345967B1 - Board book bookbinding method using general paper - Google Patents

Abstract

The present invention relates to a board book binding method using general paper. According to the board book binding method, when relatively thin general papers such as snow white papers, art papers are bonded and adjusted, a blade roller having a silicon roll coating unit on an external circumferential surface is adjusted to firmly come into contact with an adhesion roller including a silicon roll coating unit having multiple adhesive inlet grooves on an outer circumferential surface in order to evenly apply adhesive whose amount is appropriate for the thickness of inner papers, and the inner papers are adjusted, dried for 8 to 10 seconds, and compressed for 8 to 10 seconds, and the other three sides are trimmed. Next, the inner papers are matched to a cover. As a result, book's weight, manufacturing costs, and a manufacturing time can be considerably reduced compared to a board book made of thick inner paper, and existing board books for children can be manufactured at a low price. [Reference numerals] (S1) Cut inner pages to have a width which is twice as long as the width of a corresponding book, wherein figures or articles are printed on one side of the inner pages; (S2) Fold the inner pages in half vertically to position the surface on which the figures or articles are printed inside and glue the inner pages; (S3) Preserve the glued inner pages by stacking the inner pages up, binding the inner pages with a binding band, and keep the inner pages in a dry place for 48 hours; (S4) Match the inner pages by applying adhesive supplied by an adhesion roller on the inner pages by having the inner pages passed between the adhesion roller included in a roller unit for lining in a matching device and a guide roller; (S5) Match and attach a surface on which adhesive is applied to another surface on which adhesive is not applied according to the number of book pages and complete total book pages by attaching one side of the last page; (S6) Dry the competed pages for 8 to 10 seconds after completing the total book pages by attaching the last page; (S7) Stack at least five or eight dried total book pages up and compress the stacked pages for 8 to 10 seconds by a front pressurizer; (S8) Trim the top, side, and bottom edges of the total book pages excluding the side to be bound by a cutting machine; (S9) Complete a book by attaching a cover to the first and last inner pages of the total book pages which have been cut

Description

Board book bookbinding method using general paper}

The present invention relates to a book book binding method using plain paper, and more particularly, to improve the bookbinding method of the board book made of thick inlays, such as a booklet for children, by laminating the general paper produced in a relatively thin thickness binding The present invention relates to a board book binding method using plain paper, which makes it possible to reduce the weight of a booklet and significantly lower the selling price, and to significantly reduce the bookbinding time, compared to a board book in which pages are thickly laminated.

Generally, a book manufacturing process is completed through a printing process and a bookbinding process. The printing process is a process of printing on an inlay and a bookbinding process is a process of sorting and combining printed inlays.

Bookbinding is used to secure the back of booklets by means of threading and glue attachment, and the binding of inlays is made by laminating the inlays by applying glue to the face and sides of the inlays, and attaching a cover to the outside in the form of a book. It will be bound.

Conventional booklet inlay is to cut the printed inlay to book size size, fold the cut inlay in half, align the folded inlay in page order, apply adhesive to one side of the inlay through the adhesive device, Bookbinding is completed as a process of aligning and attaching each inlay coated with an adhesive to a page and adhesively finishing the cover.

Inlay binding is a binding method of applying an adhesive (glue) to one side of the inlay and attaching it to another inlay, so the paper is very vulnerable to moisture and the glue (pool) has a lot of moisture. It is impossible to combine.

In particular, booklets such as picture books and fairy tale books that children aged 2 to 6 can see and learn are usually laminated with inlays with a thickness of 0.4mm or more for durability. Padded board is produced in the form of a thickness.

Most children's board book type booklets can be easily flipped through the book pages as shown in FIG. Here, the cover (B) and the inlay (A) is bound by binding a relatively thick cardboard to prevent wrinkles and tearing.

The inlay A used when binding the booklet in the form of a board book as described above has a thick thickness of at least 1 to 1.2 mm when the thickness is doubled.

In laminating the inlay belonging to the thick side of 0.4mm or more as described above, the adhesive applied to one surface of the inlay is attached to the extent that it does not wiggle when lamination of the inlay.

However, when laminating a general inlay having a thickness of 0.4mm or less in the form of a cardboard, as described above, it is difficult to control the amount of adhesive applied, so that the phenomenon of curling or lifting occurs.

Therefore, the conventional board book which is bound thickly has more volume and weight, and it is natural that the selling price of the booklet increases due to the reason that the booklet volume is thicker than the number of pages.

The present invention has been invented to solve the conventional problems as described above, by improving the binding method of the board book is made of a thick inlay, such as a booklet for infants by laminating the general paper made of a relatively thin thickness bound by inlay This provides a method of binding a book book using plain paper, which makes it possible to reduce the weight of a booklet and to lower the selling price significantly, and to significantly reduce the bookbinding time, compared to a board book in which pages are thickly laminated. There is a purpose.

According to the present invention for achieving the above object, in the board book binding method,

Cutting the inlay, in which a picture or a text is printed on one surface of snow white paper or art paper manufactured with a thickness of 0.20 to 0.25 mm, to a length twice the horizontal direction of the booklet page; Folding and folding the cut inlay so that the side where the picture or text is printed is inwardly placed in half of the book page; Arranging the grounded inlays in multiple layers and binding them with a binding band and leaving them in a dry place for 48 hours to preserve the grounding state of the inlays; While the adhesive roller and the guide roller constituting the backing roller unit of the matching machine are passed through the inlay, the adhesive is applied by a silicon roll coating part having a plurality of adhesive inlet grooves formed on the outer periphery of the adhesive roller. Adjusting the adhesion of the adhesive to the inlay thickness by closely adjusting the silicon roll coating portion with the blade roller formed on the outer circumference as an adhesive adjusting member, and then matching the inlay thickness to 0.4 to 0.5 mm; Attaching each inlay coated with an adhesive to one side so as to match the uncoated surface and the applied surface according to the number of book pages, and then attaching one side of the inlay belonging to the last page to complete a booklet page amount; Attaching an inlay belonging to the final page and having a drying time of 8 seconds to 10 seconds after the booklet page amount is completed; Stacking at least 5 to 8 volumes of dried booklet pages and having a compression time of 8 seconds to 10 seconds with a front pressurizer; Putting the compressed booklet amount into a cutting machine and finishing cutting the upper, lower, and edge portions of the page except for the bound side of the page; And attaching a cover to the first page and the last page of the inlay constituting the booklet page amount of the finished booklet; completing the booklet.

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Board bookbinding method according to the present invention, in the bonding and matching of relatively thin plain paper, such as snow white paper or art paper to the inlay of the booklet, with respect to the adhesive roller having a silicon roll coating formed with a plurality of adhesive inlet grooves on the outer periphery Closely adjust the blade roller having the silicon roll coating on the outer circumference to the adhesive roller so that the amount of adhesive can be uniformly applied to the thickness of the inlay, and then match the inlay, and dry for 8 to 10 seconds, 8 to 10 Compression, three-side finishing and bonding to the cover for three seconds, significantly reduces the weight, production cost, and production time of booklets compared to thicker inlay boards. Provides the effect of mass production.

1 is a perspective view showing a general board book,
2 is a process flowchart showing a book book binding process using the inventor's plain paper;
3 is a process for sequentially showing a book book binding process according to the present invention,
4 and 5 are side cross-sectional views showing the bound state of the cover in FIG.
6 is a perspective view showing a separate configuration of the roller unit for welding according to the present invention;
Figure 7 is a cross-sectional view showing a state of adjusting the degree of adhesion of the blade roller to the adhesive roller by extracting the adhesive adjusting member in Figure 6,
8 is a partially enlarged view illustrating an inlay of a board book according to the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

Prior to this, terms and words used in the present specification and claims should not be construed as limited to ordinary or dictionary terms, and the inventor should appropriately interpret the concepts of the terms appropriately It should be interpreted in accordance with the meaning and concept consistent with the technical idea of the present invention based on the principle that it can be defined.

Therefore, the embodiments described in the present specification and the configurations shown in the drawings are only the most preferred embodiments of the present invention, and not all of the technical ideas of the present invention are described. Therefore, It should be understood that various equivalents and modifications may be present.

The board bookbinding method according to the present invention is a page of 0.4 to 0.5mm thickness using inlay (A) of any one of snow white paper or art paper, which is manufactured from 0.18 to 0.25 mm in thickness, which is used as general paper rather than thick paperboard. The bookbinding is made to be thick.

For reference, the snow white paper is a paper produced by coating white clay and adhesive components on the surface and smoothly inserting it between rollers in order to increase the whiteness and smooth the surface of white paper (imitation paper). The same level of price is widely used for various purposes.

Therefore, when binding the book book booklet by using snow white paper and art paper has the following advantages.

If the printed content printed on the inlay maintains a thin thickness, it is possible not only to obtain a good print quality in the printing process, but also to finely adjust the amount of adhesive through the adhesive adjusting member described later according to the paper thickness. Unlike cardboard, it is also possible to use paper made of 0.18 ~ 0.25mm thick, which is close to the thickness of business cards.

Using the plain paper as described above cuts the inlay (A) printed pictures or text on one side to a length twice the horizontal direction of the booklet page.

The inlay cut as described above is made in the form of the top, bottom and the edge of the page is relaxed rather than the page of the booklet to be produced.

The cut inlay (A) is folded and folded to be half the length of the book page so that the side where the picture or text is printed is placed inward.

As described above, the grounded inlays are arranged in a multi-layered bundle with a binding band (D) for the purpose of maintaining the folded state, and then left in a dry place for 48 hours to preserve the grounded state of the inlays.

This is to pass the inlay to the adhesive roller and the guide roller to be described later, so that the inlay can be passed without lifting in a grounded state.

Pass the inlay through the adhesive roller 3 and the guide roller 4 constituting the backing roller unit of the matcher to match the inlay, and apply the adhesive on the adhesive roller 3 to one surface of the inlay A. Match it. The backing roller unit is divided into a plurality of rows in the matching machine so that each inlay is matched in the order for the page.

Attached Figure 6 shows the configuration of the roller unit for welding according to the present invention, which is rotatable both sides on the adhesive container (1) for receiving the liquid adhesive, and the support (2) provided on both sides where the adhesive container is located. The silicon roll coating portion 3-1 having the adhesive inlet groove 3a is installed to facilitate the application of the adhesive evenly to the inlay so that the outer surface is covered with an adhesive to apply the adhesive to one surface of the inlay A. The adhesive roller (3) coupled to the above), the guide roller (4) installed on the front and back side of the adhesive roller (3) to convey the inlay in close contact with the adhesive roller 3 side, and the adhesive roller is installed The silicon roll coating part 5-1 is provided on the rotating shaft 5-2 so that both ends are rotatably installed on the supporting object and are in contact with the adhesive roller so that a certain amount of the adhesive on the surface of the adhesive roller is buried. 5-2) on both sides at the center of the bearing (5-3) The blade roller 5 and the blade roller 5 provided with the guides 5-4 are provided in close contact with the adhesive roller 3 by the adhesive adjusting member 10 from both sides of the support 2. It is composed.

The adhesive adjusting member 10 is formed with guide grooves 12a for guiding the guides 5-4 provided on both sides of the blade roller 5 up and down as shown in FIG. 6, and the guide grooves 12a are provided. Screw fastening holes 12b are formed at both sides of the upper portion, and a support block 12 provided with a compression spring 11 for providing elasticity by supporting the bottom surface of the guide 5-4 inside the guide groove 12a. A guide groove 14a is formed to receive the upper portion of the guide 5-4, and a screw adjusting hole 14b is formed at the center of the guide groove 14a, and both sides of the upper side of the support block 12 are formed. The support block 14 and the support block 14 which prevent the detachment of the guide 5-4 are formed by forming a coupling hole 14c which is fitted to the screw fastening hole 12b so as to be installed as a fastening screw 13. It is fastened to the screw adjustment hole (14c) of the guide block 12 is composed of a fastening adjustment screw 16 for adjusting the height of the guide (5-4) from the guide groove (12a).

As shown in FIG. 7, the adhesive adjusting member 10 further rotates the fastening adjustment screw 16 fastened to the screw adjusting hole 14c of the support block 14 in the fastening direction. The end presses the upper part of the guide 5-4, and the guide 5-4 flows downward from the guide groove 14a of the support block 14 and the guide groove 12a of the support block 12. At this time, the guide 5-4 in the state of being lowered by the compression spring 11 of the support block 12 side is to be able to adjust the degree of close contact in the form of elastic support.

The inlay (A) coated with the adhesive through the adhesive adjusting member as described above is attached to match the surface and the coated surface, the adhesive is not applied according to the number of book pages, then attach one side of the inlay belonging to the last page of the booklet Complete the page amount A1. Here, the inlay corresponding to the last page is to be attached in the state that the adhesive application is omitted.

Attach the final inlay and have a drying time of 8 seconds to 10 seconds when the booklet page amount A1 is completed. This is because the amount of adhesive is adjusted and applied according to the thickness of the inlay made of relatively thin snow white paper or art paper, so that the drying time of booklet pages can be proceeded to the next process faster than that of the conventional paper inlay. have.

The booklet page amount A1 dried as described above is stacked at least 5 to 8 books to have a compression time of 8 seconds to 10 seconds with the front presser (C).

The reason for limiting the compression time to 8 seconds to 10 seconds is to prevent the thickness of the inlay (A) from becoming thinner as the compression time becomes longer, which satisfies the condition of the board book (infant booklet) having a certain thickness. To do so.

The booklet page amount A1, which is compressed as described above, is placed in the cutting machine D to cut the top, bottom, and edges of the page, except for the binding side of the page, to finish the end neatly.

This is to cut the edge of the inlay glued in the registration, and to cut the edges of the page to be rounded. This operation allows all three sides of the page to be uniform. Keep it straight.

Meanwhile, a cover B is attached to the first page and the last page of the inlay forming the booklet page amount A1, thereby completing the booklet.

If the cover (B) is the same thickness as the inlay, as shown in Figure 4 attached, to further insert a 0.4mm thick cardboard (B1) to complete the booklet.

That is, to bind the cover B thicker than the thickness of the inlay A.

On the other hand, as shown in Figure 5 attached to the cover (B) is a paperboard of 1.2mm ~ 1.5mm thick, within 12 hours to print a booklet (B2) for printing on the outer surface of the booklet Complete

Both sides of the printing paper (B2) completes the booklet in the form of wrapping the outer surface of the cover before attachment of the booklet page amount (A1) and the cover (B).

As described above, the present invention has been described by specific embodiments such as specific components and the like. For those skilled in the art, various modifications and variations are possible from these descriptions.

Accordingly, the spirit of the present invention should not be construed as being limited to the embodiments described, and all of the equivalents or equivalents of the claims, as well as the following claims, belong to the scope of the present invention .

A: Inlay A1: Book Pages
B: front cover: B1: carton
B2: Printing paper D: Bonding band
2: support 3: adhesive roller
3-1, 5-1: Silicon roll coating 3a: Adhesive inlet groove
4: guide roller 5: blade roller
10: adhesive adjusting member

Claims (5)

In the board book binding method,
Cutting the inlay (A) with a picture or text printed on one surface of snow white paper or art paper manufactured with a thickness of 0.20 to 0.25 mm in the horizontal direction of the corresponding book page (S1);
Folding and cutting the cut inlay A to be half the length of the book page so that the surface on which the picture or text is printed is inward (S2);
Aligning the grounded inlays in multiple layers and binding them in a binding band and leaving them in a dry place for 48 hours to preserve the grounding state of the inlays (S3);
The silicon roll coating part in which several adhesive inlet grooves 3a are formed on the outer circumference of the adhesive roller 3 by passing the inlay grounded to the adhesive roller 3 and the guide roller 4 constituting the backing roller unit of the matching machine ( While the adhesive is applied by 3-1), the adhesive roller 3 is the adhesive adjusting member 10, and the silicone roller coating portion 5-1 is closely adhered to the blade roller 5 formed on the outer circumference. Coating the coating amount according to the thickness of the inlay (A), and then matching the thickness of the inlay to 0.4 to 0.5 mm (S4);
Attach each inlay (A) coated with adhesive on one side to match the uncoated side with the coated side according to the number of book pages, and then attach one side of the inlay belonging to the last page to make the book pages (A1) Completing the step (S5);
Attaching an inlay belonging to the final page and having a drying time of 8 seconds to 10 seconds after the booklet page amount A1 is completed (S6);
Stacking at least five to eight volumes of the dried booklet page volume (A1) and having a compression time of 8 seconds to 10 seconds with the front presser (C) (S7);
Putting the compressed booklet amount A1 into a cutting machine D to finish cutting the upper, lower and edge portions of the page except for the bound surface of the page (S8);
And a step (S9) of attaching a cover (B) to the first and last pages of the inlay constituting the cut book page amount (A1) to complete the booklet (S9). delete delete delete delete

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