CN103358752A

CN103358752A - Production line for forming bookblock by gluing pages two by two

Info

Publication number: CN103358752A
Application number: CN201310277124XA
Authority: CN
Inventors: 罗贝托·蔡奇尼
Original assignee: Zechini Gra-For S R L
Current assignee: Zechini Gra-For S R L
Priority date: 2012-07-04
Filing date: 2013-07-03
Publication date: 2013-10-23
Also published as: ITCO20120035A1; WO2014006483A1

Abstract

The invention provides a production line for forming bookblocks by gluing pages two by two. The production line comprises a continuous recording module (32) which receives sheets (37) needed recording, a module (33) folding the recorded sheet (37), and a module (34) gluing the sheets (37) in a gluing area. For a basic production line (30), the production line further comprises a module (35) which rotates and transfers folded and sheets (37) which are glued in advance, and then presses and couples the sheets to form a bookblock (38), wherein the processing modules (32,33,34,35) are connected with each other through respective conveyor belts (36,36a). The conveyor belts can be installed and can be synchronous so as to maintain continuous operation of a whole production line (30). The module (35) of the basic production line (30) can be integrated with one or more supplement processing module on upstream and/or one or more completion module on downstream to form an integrated production line (30A).

Description

Glue together in twos the production line that the page forms bookblock

Technical field

According to claim 1, preamble is described, the present invention relates to glue together in twos the production line that the page forms bookblock.

Background technology

The bookblock theme that the present invention relates to is the bookblock of known children's book, and its interior page or leaf is to glue together in twos, and outer page or leaf then is to be bonded at subsequently outermost layer, therefore, add front cover after, first page and last page also are to glue together in twos, form bookblock.In these books, the opening that provides children to open and close by the mode of hinge shape between every page of bookblock, i.e. so-called " window ".

In the past more than one in century, producing children's book all is to use such basic technology, however hourly efficiency at that time is low-down.

In recent years, in fact except children's book, demand to such books also is continuous rise, this books have higher value usually, for example: wedding autograph book, photograph album, catalogue, especially for the sales promotion handbook of expensive product, the product introduction of this classes such as villa, ships and light boats, yacht, jewelry.The demand of the books of the in twos page or leaf gummed of therefore making for these paper usings and synthetic material is along with the development of time is increasing.Wherein grammes per square metre and the thickness of the paper that uses have many types.Give an example the paper that has cellophane paper, onionskin, printing paper and synthetic material to make for paper.Use sheet material grammes per square metre scope that paper and synthetic material make greatly about 130 and 2.000g/m2 between, about 0.3 millimeter and 4 millimeter between, wherein according to purposes function and the size of each expection select greatly by the type of paper or synthetic material and corresponding thickness for thickness range.

Fig. 1 and Fig. 2 schematic representation the formation principle of this reference book.In Fig. 1, shown in A, B, C, four paper of D, respectively with the downward doubling of folding line P, every paper is divided into two pages: A1, A2; B1, B2; C1, C2; D1, D2, wherein, the outside of page B1, C1 and D1 scribbles glue, as in the illustration than shown in the thick line.When making relevant bookblock Z, as shown in Figure 2, single page A, B, closed and recline mutually each other after C and the D doubling, therefore, observe along arrow F direction: for bonding page B, positive B1 with adhesive must be bonding with the back side A2 that does not have adhesive, positive C1 with adhesive must be bonding with the back surface B 2 that does not have adhesive, positive D1 with adhesive must be bonding with the back side C2 that does not have adhesive, so just can be with single front surface A 1 and back side D2 and two interior page or leaf A2-B1; B2-C1 and C2-D1 form bookblock Z.Front cover U dots, and is bonded on outer page or leaf A1 and the D2, can say that also homepage and last page also are the pair of pages forms, namely: U-A1 and D2-U.

Now, usually make the technology that children's book uses this making bookblock, it is easy to be easy-to-use.At first prefabricated record sheet, then folding, be coated with gluing in these zones subsequently, subsequently accurate mutually coupling between page or leaf and the page or leaf has formed bookblock after pressing.

Realize between this page that machine with the glue coupling is envisioned for the stand-alone machine that a kind of manual operation person of needs records number of pages, folding and prefabricated gluing, wherein be used for carrying out recording early stage number of pages, step folding and gluing develops into separately individual machine, think that manually-operated facilitates, afterwards, by intermittent operation, guarantee inactive number of times, several operators' need be summed to above-mentioned uniset device be installed to the demand on large plane and manually made page realize automation in the method for operating that machinery compartment moves.As previously mentioned, the resulting productivity ratio of independent machine is very low.。

In fact, the productivity ratio per minute of the manufacturing equipment of known children's book or production line is approximately pressed 20 to 30 times, because having used newer machine (larger, more high-quality and the machine of high value more) per minute presses and reaches about 80 to 90 times, its regulation, for example the record sheet machine is associated with the machine of folding record page, the record operation is finished by the obverse and reverse of blade, yet folding step is finished by the pocket system.Said record sheet machine is associated with the machine of folding record page machine speed is improved, reduced manpower, compare and before machine, and really increased desired front cover and installed, compare but especially press traditional bookblock production line line of 250 to 300 times with per minute, it is still too low that per minute is pressed 80 to 90 times coupling productivity ratio.

Document US 2018558A has shown a kind of folding and bookbinding machine, but it can not carry out page gummed at whole front cover or in its major part, just only in the fillet edge-glued of fold domain, therefore this machine can not produce children's book and this class in twos the page gummed page substantially exceed the books of full page or main front cover, just can produce the sort of being called " register ", or with the similar books of register, all pages can be opened fully, but only there is a page to open with flat form, subsequently more or less have a bending, but children's book, photograph album and similar books thereof, all pages all should be opened with flat form.The productivity ratio of existing folding bookbinding machine shows that it is very slow.

Document EP 2292445A1 has disclosed a kind of method of producing photograph album with automatic form, and wherein, the gummed of the page is finished by the gummed page or leaf of having introduced between a kind of page.This method can not be carried out together with actual gummed step.In arbitrary example, even for fully automatic machine, because the glue material is quite expensive, the productivity ratio of this method is very low.In addition, should be noted that the method does not allow to provide window and opening.

Document EP 1531060A2 has showed a kind of with the bookbinding machine of binding apparatus in advance.Mentioned a paper feeding device for the 21st section.50 are used for representing a common paper feeding device, and it can not process the cardboard binding apparatus 200 of desired manufacturing children's book and similar books, not by the glue gummed but by the staple binding.

The 24th section has shown and a kind ofly obtains to be nailed together the bookblock of making by many pages by folding-cutting-recording process.

The 27th section, page one page connects and is folded after one page is piled up.Can not be folded respectively.

Described a kind of structure with belt and related guide block for the 39th section, this belt comes and goes at two pulley rooms, and one of them is by the engine rotation of a connection.

The 46th segment table shows a common register system, and it does not allow to operate grammes per square metre paper and hardboard.

Shown binder and pre-folded device, after record cell, the page is gathered, is bound then folding.The product of making is actually a file brochure.

5,6 pages of document JP 49002265A explanations have been folded to form in advance V-type and have been installed among the groove 20b with the space, it is comprised of with two star-wheels 20 curve blade 21 flexibly, wherein said in advance folded edge is discharged on the open V-type with vertical direction by the extraction platform of receiving level, this extraction platform is connected on the described star-wheel 20, and finishes by near the lower position of the V-type pre-folded sheet material of the additional opening of thrust piston unit 42 pleated sheet from the pushing action of other sheet materials extraction single pages in the front.Fig. 1 and Fig. 2 do not show bonding device, and therefore, shown device is a simple outlet/gathering-device in vertical direction.

Document EP 1777078A1 has shown a kind of method of coming output product printed matter from some belts transmission print products.

Document EP 2508353A2 has disclosed a kind of machine of making books, the books with photo and/or illustration of especially publishing after the present invention application.

The labor of the technology that adopts by machine or equipment to single production children's book bookblock, the inventor finds no matter use how perfect of the machine of various operating procedures or module, the combination of its generation or the production efficiency of production line are very low, mainly be that the step that page or leaf and the perfect geometry location of page or leaf maintenance are also glued together is relative slow owing to a gummed page or leaf supply equipment in advance is coupled and then presses these pages or leaves carrying out with current method.

Now, this problem by the inventor by produce the children's book bookblock with equipment complex, carry out continuously simultaneously directional transmissions,, be coupled and the method for pressing in advance the page of gummed solves,, wherein said equipment glues together the page in advance with the continuous reception of suitable speed-upwards-folding reaching, rotating the in advance page of gummed of transmission, can be with unexpected high-speed production, reliable to the location of discharging page, equally also permission is coupled at a high speed and presses.This equipment is open in Italian application for patent n ° CO2012A000005, but does not deliver, at this for reference only.

Brief summary of the invention

The purpose of this invention is to provide a kind of basic production line that is formed bookblock by the gummed page or leaf of specified type in twos, its can be quick and continuous with at a high speed and productivity ratio production bookblock, this production line also makes the use of manpower greatly reduce, and reduces simultaneously the installed surface of production line.

Above-mentioned purpose of the present invention is to realize by a basic production line with gummed page or leaf formation bookblock with claim 1 feature.

Another object of the present invention provides a kind of basic production line, integrate and form a kind of resilient modularization production line, in most probable continuous single handling process, all processes that bookblock is provided such as the collection of the page, printing, cutting, record, fold, glue together, be coupled and press, and complete operation or next make bookblock and once finish.

According to this invention, further improvement and the optimum embodiment of production line can embody from dependent claims.

According to this invention, the production line with integrating on basis has many important advantages.

A basic production line is provided, equipment or module by the combination of at least one known record/pleated sheet or module and ensuing gummed module and coupling/press sheet material form, to continue the rotation mode operation, or without any mutual motion, allow greatly to improve the production line speed of service or greatly boost productivity, and can eliminate known ineffective time.

Yet, although carousel obtains folding and glue together in advance the transmission speed of the page can be very fast, for example reach per minute about 1200 times, yet the record of known device, folding and gummed processing speed is approximately per minute 200 times, according to the present invention, provide folding and glue together in advance the page, suitably separate mutually, to transmitting, coupling and the speed of pressing die block, can be according to single record, folding reaching glued together the unit or passed through two or more records, folding and gummed unit obtains, it discharges the page folding and in advance gummed to conveyer belt, is sent to coupling and by die block in the alternately stagger arrangement mode that is fit to.By the synchronous of each module of control is installed on request, the page on the conveyer belt is answered in the juxtaposition commutation, just as this field those skilled in the art.

The advantage of integrated production line is not only high production rate, and its collector that can also separate the single page or provide extra elastic force to collect by sheet material arranges the later page of bookblock.In other words, for example produce one 10 pages and add 4 pages of other language with the Italian bookblock of illustration with by 10 pages of Italian with illustration, such as English, 14 pages bookblock of formation also is possible, and this solution also may be used in particular for school's book industry.The present invention has more large-duty further advantage, also can embody in the following fact, its now can integrated formation bookblock the fine finishining downstream procedures for example collect bookblock, cutting bookblock, front cover insertion, press the treatment step of step and other any centres, be used for mark etc. such as inserting inserts or brochure.

Description of drawings

The gummed page or leaf forms basis and the further characteristics of integrated production line of bookblock in twos, advantage and detailed description will more embody in the following description and the drawings, illustrate a preferred embodiment and can be used as the reference any details that illustrates in enough detailed mode in specification.

In the accompanying drawings:

Fig. 1 and Fig. 2 have shown known children's book bookblock or the formation principle of gluing together in twos page or leaf;

Fig. 3 has shown a top perspective, and expression transmits the coupling glue together in advance the page and to be associated by presenting a theatrical performance as the last item on a programme, and it is open in n ° of CO2012A000005 of aforesaid disclosures in Italian patent application book, is convenient to the understanding of the present invention;

Fig. 4 has shown the schematic diagram that represents basic production line according to the present invention with preferred embodiment;

Fig. 5 has shown the schematic diagram that represents more high efficiency basic production line according to the present invention with preferred embodiment;

Fig. 6 shown according to coupling of the present invention and pressed the stage or be coupled and press the basic production line upstream portion schematic diagram of integration by step, and;

Fig. 7 has shown according to coupling of the present invention and has pressed the stage or the downstream part schematic diagram of the basic production line that the bookblock completing steps is integrated.

The description of preferred embodiment

Fig. 1 and Fig. 2 describe in background technology.

First reference: Fig. 3, according to above-mentioned disclosures in Italian patent application book CO2012A000005, wherein 1 is used in twos interior page of equipment or module that forms bookblock of gummed of expression.

Be used for one of expression by two identical wheels 3 that are installed on the driving shaft 6 with reference to 2, the 4 transmission drums 2 that consist of, many arc satchels 7 are arranged on the wheel excircle, arc satchel from inside to outside crooked direction is opposite with the direction of rotation F1 of described wheel 3,4, and is spaced by being substantially falculate tooth 8, wherein, each tooth 8 has a point 9 outstanding from tooth 8 rear portions, and satchel 7 is tangentially opened again and again by described adjacent tooth 8, forms opening 10.

Satchel 7 has narrow, an arcuate part long and that stretch out, can store again and again folding and primary gluing sheet material 11.

Have extraction and the collecting platform 12 of the substantially level of a forward direction to link with transmitting drum 2, it is as a kind of receiving platform, and the folding sheet material 11 that extracts from transmit drum 2 transmits drum 2 and continues rotation so that it intercouples and presses in the above.

Fig. 3 has also shown the instrument 16 that receives and make sheet material 11 bendings.

As shown in the figure, in the operating process that sheet material 11 folding and in advance gummed is transmitted with forward folding line 19 in advance, according to separating equably each other by the opening 10 on the satchel 7 that transmits drum 2 upper ends with a tangent plane H by arrow F3.

As shown in Figure 3, for example, for forming four pleated sheets 11 of bookblock 21.Can observe, on uppermost first pleated sheet I, not have glue, but sheet material II, III and IV above glue is arranged.Give an example according to diagram solid line and dotted line, on sheet material II, the zone of the opening that centers on and window 22 does not have glue.

On horizontal tangent pleated sheet 11 being supplied with the step that transmits drums 2, is to finish after the step that pleated sheet is converted to upright position substantially from substantially horizontal plane, and this is by the rotation realization of transport drum 2.Pleated sheet 11 perpendicular positioning steps are that it is finished after the step that transmits drum 2 discharges on reception or extraction platform 12, next each after be drawn out of the sheet material 11 that comes sticks on the sheet material 11 that formerly is drawn out of by an accurate pushing action the back side, being stuck without any friction between two sheet materials 11, continuously form bookblock 21, or progressively make up the book piece 23 of bookblock 21.

Simple illustrate the transmission mentioned among the application for patent n ° CO2012A000005, be coupled and press the structure and operation of sheet material after, now can be according to the present invention with reference to the composition of the basic production line 30 of figure 4 explanations, it is formed by

module

32,33 and 34 combinations that constitute jointly 31, be respectively applied to record, folding and gummed, the operation that has respectively known haply rectilinear direction is with the transmission of the rotation transmission type preferably that has been disclosed by n ° of CO2012A000005 of disclosures in Italian patent application book, coupling and by die block 35.

More detailed description, logging modle 32 is the front and backs that comprise a blade, folding module 33 comprises bag-shaped system, gummed module 34 also is a kind of known type, wherein

module

32 and 33 preferably associatings form a composite module 32/33, consider that these those skilled in the art are well known, wherein the detailed description of these modules just has been left in the basket.

36 are used for expression from

module

32,33 transmission sheet materials 37 to a conveyer belt that glues together module 34, simultaneously 36a is used for expression provides gummed sheet material 37 to coupling and by the conveyer belt of die block 35, wherein said conveyer belt 36 and 36a combine the mode that realizes that the control installation drives, do not illustrate, the synchronized method of speed is that those skilled in the art are well-known separately.

Operate as follows: shown in arrow F, sheet material 37 on the conveyer belt 39 is sent to

module

32 and 33 and at first is recorded, folds and pass through conveyer belt 36 and arrive gummed module 34, to form bookblocks 38 by conveyer belt 36a to being coupled and pressing die block 35 subsequently, it has suitable rotatory operation, be adjustable to the speed of service and be approximately per minute 1200 times, therefore than those speed up to the up-stream module 32 of about per minute 80 to 90 times, 33 and 34 fast many.

Therefore, according to the present invention, consider the high speed of service of coupling and delivery module 35, provide the streamline of many times of transmission to record, folded and glue together in advance sheet material 37, it uses the combination 31 and corresponding conveyer belt 36 and 36a of a plurality of module 32-33 and 34, the situation that has represented double supply such as Fig. 5 has wherein kept identical reference data.

According to an important aspect of the present invention, basis production line 30 can be integrated to carry out cemented surface in twos with one or more add-on modules and look unfamiliar and produce the specific flow process that bookblock 38 is desired or estimate, for example: according to the integrated production line 30A shown in Fig. 6 illustration, be provided as coupling and by the up-stream module of die block 35 as lower module is selectable, as:

Collection module 40 or, alternative, spool 41 supply systems, sheet material memory module 42 with sheet material extraction and supply module 43, second logging modle 44, digital printed module 45, barcode scanner module 46, laser cutting or cut-out module 47, UV gummed or glue supply module 48.

According to a further aspect in the invention, also provide one or more insertions coupling and by the completion module in die block 35 downstreams, for example between it:

Module 49 is collected bookblock 38, and module 50 is cut bookblock, and module 51 provides front cover, and module 52 is pressed into front cover on the bookblock, and module 53 is packed, and also has other not specified modules, such as the embedding of inserts and brochure, and application of address etc.

In addition, for the rotation of gluing together in advance sheet material transmit and subsequently coupling, press, the again coupling of straight line path, allow to change module 35 with any other single or multiple same function modules, and the sheet material 37 that allows in a different manner doubling superimposition to glue together in advance carries out the transmission of sheet material, glues together in advance and/or be coupled and/or press.

To 26S Proteasome Structure and Function description and the consequent obtainable assembly line 30A of basic production line 30, in twos gummed page or leaf clearly forms target and the advantage that bookblock 38

production lines

30 and 30A allow effectively to reach formulation according to the present invention.

In fact, those skilled in the art may be clear and definite carrying out further revise and change and propose any combination, as stipulating in claims, in the situation that do not exceed invention scope, be provided as individual module or combination subsequently or its equal production line, the reference index that is embedded in claims only is used to indicate or nonrestrictive purpose.

Claims

1. glue together in twos the production line that page or leaf forms bookblock, the logging modle (32) that comprises continuous reception and recording sheet (37), the module (34) that is used for folding the module (33) of the sheet material (37) that records and gummed is provided in the gummed zone for sheet material (37), it is characterized in that described production line, for basic production line (30), further comprise module (35), to folding and in advance the sheet material (37) of gummed be coupled to press subsequently and form bookblock (38), wherein said processing module (32,33,34,35) conveyer belt (36 by separately, 36a) be interconnected, this conveyer belt can be mounted and make synchronously whole production line (30) to keep the operation of continuation.

2. production line according to claim 1, it is characterized in that the module (35) that is coupled and presses subsequently for to sheet material (37) folding and gummed, shift folding and sheet material (37) primary gluing forming bookblock (38) by rotation with straight line path, wherein said coupling with may have equal configuration by different assemblings by die block (35).

According to claim 1 with 2 described production lines, wherein score-module (32) and folding module (33) merge the single record of formation/folding module (32/33), it is characterized in that that fold and sheet material primary gluing (37) are fed to coupling/can reappear in two or more records/folding module (32 by die block (35), 33) with separately gummed module (34), wherein said record/folding and gummed module (34) folding and glue together in advance sheet material (37) and be produced to be sent to the upper supply of conveyer belt (36a) sheet material (37) folding and in advance gummed to be coupled/press die block (35) moves with lasting rotation mode or other operator schemes.

According to claim 1 with 2 described production lines, it is characterized in that sheet material (37) is fed to module or record/folding module (32,33) occurs by the mode of collection modules (40), it is from magazine/stacking supply module (42) or the module (41) that is provided by spool.

According to claim 1 with 2 described production lines, it is characterized in that basic production line (30) and one or more other module integrated execution be coupled/the press adjunctive program upstream and/or the downstream of composite module (35).

6. production line according to claim 5, it is characterized in that one or more modules are incorporated into the upstream, can be from as selecting the lower module: a module of alternative the module that provides from collection modules (40) with by spool (41), for extracting and supply a sheet material magazine module (42) and a relating module (43) of sheet material (37), carry out for the second time module (44) of record, digital printed module (45), bar code reading module (46), laser cutting or puncture module (47), UV gummed or search glue module (48), etc.

7. production line according to claim 5, it is characterized in that one or more modules are incorporated into the downstream, can be from as selecting the lower module: the module (49) of collecting bookblock (38), the module (50) of cutting bookblock, the module (51) of additional front cover is pressed into module (52) on the bookblock, packing module (53) or any other completion module with front cover, for example embed the module of inserts or brochure, module of application address etc.