CN101334869A - Order form planning scheduling system and method - Google Patents
Order form planning scheduling system and method Download PDFInfo
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- CN101334869A CN101334869A CNA2007102009091A CN200710200909A CN101334869A CN 101334869 A CN101334869 A CN 101334869A CN A2007102009091 A CNA2007102009091 A CN A2007102009091A CN 200710200909 A CN200710200909 A CN 200710200909A CN 101334869 A CN101334869 A CN 101334869A
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Abstract
The invention relates to an order plan scheduling method which comprises the following steps: the article number, the quantity and the delivery time of scheduling order goods are obtained from a database; whether a course information exits or not in the order goods is judged according to the article number of the order goods; when the course information exits in the order goods, whether the quantity of inventory of the goods is less than the required quantity in the order for the goods is judged; when the quantity of inventory of the goods is less than the required quantity in the order for the goods, the quantity in the order for the goods minus the quantity of inventory of the goods is the production quantity; when the goods needs going through a post process working station, a schedule is carried out in the post process working station; after the completion of schedule in the post process working station, a schedule is carried out in a front process working station; when the machine schedule of all the front process working station of the order goods is completed, whether the delivery time of the order goods can be achieved or not is judged; when the delivery time of the order goods can be achieved, the schedule of the order goods is stored in the database. Besides, the invention also provides an order plan scheduling system.
Description
Technical field
The present invention relates to a kind of order form planning scheduling system and method.
Background technology
Generally speaking, the processing and manufacturing of a collection of order goods need during problems such as the time of occurrence delay of standing each worker, all can influence the shipment on time of this order through many processing worker stations, therefore need carry out scheduling in the processing and manufacturing at each worker station to the order goods.So-called scheduling is the demand according to order, according to raw-material to the material situation, the behaviour in service of board equipment, combined factors such as productive capacity are considered, thereby a worked-out rational production schedule finally satisfies client's shipment demand on time.The operating type of production division mostly is the scheduling of manually carrying out the production schedule now, and promptly the production schedule of all order goods is all by experienced personnel's deploying in the production division.Because order is many, the scheduling personnel of the production schedule can not control the raw-material to the material situation of order demand fully in addition, the behaviour in service of each board, factors such as productive capacity, so may there be irrational place in the production schedule scheduling of its deploying, cause order shipment on time, in addition, the efficient of artificial deploying is also very low.
Automatically scheduling is carried out in the order operation with computer system, the order demand information is converted to the production capacity information at worker station, improves the efficient and the accuracy of deploying work, reduces the risk of order shipment on time.
Summary of the invention
In view of above content, be necessary to propose a kind of order form planning scheduling system, can calculate the needed Work station capacity of order automatically according to reverse scheduling, satisfy worker's production capacity planning of standing fast.
In view of above content, be necessary to propose a kind of order form planning scheduling method, can calculate the needed Work station capacity of order automatically according to reverse scheduling, satisfy worker's production capacity planning of standing fast.
A kind of order form planning scheduling system, comprise main frame and the database that links to each other with this main frame, store the deploying situation at order and each worker station in this database, described main frame comprises: acquisition module is used for obtaining from this database article No., quantity and the friendship phase of the order goods that carries out scheduling; Judge module is used to judge whether the article No. of this order goods has the way data, and when the article No. of this order goods had the way data, whether the stockpile number of judging this goods was less than quantity required in this order; Computing module is used for when the stockpile number of this goods during less than the required quantity of this order, and the stockpile number that the quantity that this order is required deducts this goods obtains production quantity; Described judge module also be used for according to the way data of this goods judge this goods whether needs through processing procedure worker station later; Arranging module, being used for need be when later the processing procedure worker stands when this goods, carries out the back processing procedure worker scheduling of standing, and is used for not standing scheduling when finishing when this goods does not need to carry out stand scheduling or described processing procedure worker afterwards of back processing procedure worker, carries out the preceding processing procedure worker scheduling of standing; Described judge module also be used to judge described before processing procedure worker station board whether all deploying finish, and the board deploying of standing as processing procedure workers before all of this order goods judges whether the friendship phase of this order goods can reach when finishing; And preserve module, and be used for when the friendship phase of this order goods reaches, the scheduling of this order goods is saved in the database.
A kind of order form planning scheduling method, this method comprise the steps: to obtain article No., quantity and the friendship phase of the order goods that carries out scheduling from database; Judge according to the article No. of this order goods whether this order goods has the way data; When this order goods has the way data, judge that whether this goods stockpile number is less than quantity required in this order for goods; When the stockpile number of this goods in less than this order for goods during required quantity, the stockpile number that quantity required in this order is deducted this goods obtains production quantity; According to the way data of this goods judge this goods whether needs through processing procedure worker station later; Need be when later the processing procedure worker stand when this goods, carry out the back processing procedure worker scheduling of standing; When after the processing procedure worker stand carry out after deploying is finished before the processing procedure worker scheduling of standing; Whether whole deploying is finished whether to finish the board at processing procedure worker station before all that judge this order goods according to the deploying at first worker station at preceding processing procedure worker station; When the board deploying at processing procedure worker station before all of this order goods is finished, stand date of manufacture of deploying judge whether the friendship phase of this order goods can reach according to first worker at preceding processing procedure worker station; And when the friendship phase of this order goods reaches, the scheduling of this order goods is saved in the database.
Compared to prior art, order form planning scheduling system provided by the present invention and method can be converted to the order demand information production capacity information that the worker stands, and realize Work station capacity planning, improve the efficient and the accuracy of work.
Description of drawings
Fig. 1 is the hardware structure figure of order form planning scheduling system preferred embodiment of the present invention.
Fig. 2 is the functional block diagram of main frame shown in Figure 1.
Fig. 3 is the process flow diagram of order form planning scheduling method of the present invention preferred embodiment.
Fig. 4 is the stand process flow diagram of scheduling of back processing procedure worker among Fig. 3.
Fig. 5 be among Fig. 3 before the stand process flow diagram of scheduling of processing procedure worker.
Embodiment
As shown in Figure 1, be the system architecture diagram of order form planning scheduling system preferred embodiment of the present invention.This system mainly comprises main frame 1, database 2, display 3, keyboard 4 and mouse 5.Described database 2 links to each other with main frame 1, is used to store client's the order and the production deploying situation at each worker station etc.Can store the way data of every kind of goods in the described database 2, described way data comprise goods article No., finish worker's station name, worker that this goods need the pass through way preface of standing.Described main frame 1 is used for the information such as deploying data according to each worker station of described database 2 storages, described order is carried out the scheduling of the production schedule.Described main frame 1 is connected with display 3, keyboard 4 and mouse 5, the input of correlation parameter and output device when being used for order form planning scheduling.
As shown in Figure 2, be the functional block diagram of main frame 1 among Fig. 1.Described main frame 1 comprises acquisition module 10, judge module 12, computing module 14, arranging module 16, preserves module 18 and output module 20.
Described acquisition module 10 is used for obtaining from database 2 information of the order that carries out scheduling.The information of this order comprises article No., quantity and the friendship phase of goods.
Described judge module 12 is used for judging according to the article No. Query Database 2 of this order goods whether this order goods has the way data.
Described judge module 12 also is used for when this order goods has the way data, and whether the stockpile number of judging this goods is less than the required quantity of order.
Described computing module 14 is used for when the stockpile number of this goods during less than the required quantity of order, and the quantity that order is required deducts above-mentioned stockpile number and obtains production quantity.
Described judge module 12 also be used for according to worker's station name of described way data judge this order goods whether needs through processing procedure worker station later.Wherein, processing procedure worker station before the worker station before " hollow plate " worker stands is referred to as; Be referred to as processing procedure worker station, back at the worker station that " hollow plate " worker stands later, back processing procedure worker station comprises assembling worker station and surface mount worker station.
Described arranging module 16 is used for need carrying out back processing procedure worker when standing when the order goods, carries out the back processing procedure worker scheduling of standing.At first, when goods need be through the assembling worker stand the time, arranging module 16 reverse traversals assembling workers all production lines of standing are other, and the production quantity that order is required, time deploying are other to production line.For example: if the required production quantity of order is 100K, the friendship phase is June 20.If there is this goods stockpile number 20K at assembling worker station, then to assemble worker's actual production quantity of standing be 80K in deploying.If there are production line other 1 and production line other 2 in this assembling worker station, production line other 1 has precedence over production line other 2, production line other 1 is in idle condition and production capacity is 60K, production line other 2 is in idle condition and production capacity is 60K, then deploying production line other 1 was produced 60K June 20, and production line other 2 was produced 20K June 20.Further, described arranging module 16 is judged vacation whether same day June 20, if June 20 be Sunday, then need calculate forward to June 19 (this day is production day).Then, when goods need be through the surface mount worker stand the time, all production lines at arranging module 16 reverse traversal surface mount workers stations are other, and the production quantity that order is required, time deploying are other to production line.The deploying method at surface mount worker station is with the deploying method at assembling worker station.
Described arranging module 16 is used for back processing procedure deploying when finishing, the processing procedure worker scheduling of standing before carrying out.At first, the preceding processing procedure worker station name that this order goods need pass through in the arranging module 16 reverse traversal way data is according to the production quantity and the production time at order production quantity, each worker station of order form delivery time deploying.For example: if the production quantity of this goods is 100K, the friendship phase is June 20, needs the worker station of process to cut, NC, deceives hole, copper facing, pre-treatment circuit, dry film, exposure.At first, last worker of deploying stands, and to produce the start time be June 20 in exposure, and production quantity is 100K, if there is this goods stockpile number 20K at this worker station, then this worker of deploying actual production quantity of standing is 80K.Further, described arranging module 16 is judged vacation whether same day June 20, if June 20 be Sunday, then need calculate forward to June 19 (this day is production day).After the activity duration at " exposure " worker station, quantity are determined, continue the activity duration at its last worker station of reverse according to the method described above deploying.Then, the board formation at processing procedure workers station before the reverse traversals one of arranging module 16 is according to stand production time, the production quantity of each board of production capacity deploying of each board of this worker.A worker station can comprise several boards, and the priority according to board when deploying is carried out deploying.For example: the production quantity of deploying on the 19th in June is 1000k if last worker station " exposure " worker stands, there are board 1 and board 2 in this worker station, board 1 deploying has precedence over board 2 in proper order, board 1 is in idle condition and production capacity is 400k, and board 1 can not satisfy the production quantity of deploying fully, checks board 2, board 2 is in idle condition and production capacity is 800K, the production capacity that board 1 adds board 2 is greater than the stand production quantity of deploying of this worker, and then deploying board on June 19 1 is produced 400k, and board 2 is produced 600k; If board 1 in running order and full load on June 19, board 2 is in idle condition, production capacity is 800K, the production capacity of board 2 is less than the stand production quantity of deploying of this worker, then push away and check 20 this day of June board situation of 1 one day after, if June 20, board 1 was in idle condition, production capacity is 400k, then deploying board on June 19 2 is produced 800k, and June 20, board 1 was produced 200k." exposure " worker stands after the board production time determines, and the like, determine that each worker stands production time of board.
Whether all the board that described judge module 12 also is used to judge this goods processing procedure workers station before all deploying is finished.First worker in the current fabrication process worker station stands deploying when finishing, and judge module 12 judges that the board deploying at processing procedure workers station is finished before all; First worker in the current fabrication process worker station stands deploying when not finishing, and the board deploying at processing procedure worker station was not finished before judge module 12 was judged.
Described judge module 12 also be used for when this goods before all processing procedure workers stand deploying when finishing, whether reach friendship phase that production time of board deploying and current time judge this order of standing according to first worker.First worker at current fabrication process worker station stands date of manufacture of deploying before the deploying date on the same day time, judges that the friendship phase of order goods can not reach; Stand date on date of manufacture of deploying and deploying same day of first worker at current fabrication process worker station is identical or after deploying day phase on the same day time, judges that the friendship phase of order goods can reach.For example: if the current time is June 10, first worker is June 12 at stand production time of board, judges that then the friendship phase of order can reach; If the current time is June 10, first worker is June 8 at stand production time of board, judges that then order form delivery time can not reach.
Described preservation module 18 is used for when the friendship phase of this order reaches, and the operation scheduling of this order is saved in the database 2.
Described output module 20 is used for when this order goods does not have the way data or the stock of this goods during greater than the quantity of order or friendship phase of this order can not reach the time, and output abnormality information is with the prompting staff.
As shown in Figure 3, be the process flow diagram of order form planning scheduling method of the present invention preferred embodiment.At first, step S10, acquisition module 10 obtain the information of carrying out operation scheduling order from database 2.The information of this order comprises article No., quantity and the friendship phase of goods.
Step S12, judge module 12 judges according to the article No. Query Database 2 of this order goods whether this order goods has the way data.
Step S14, when this order goods had the way data, whether the stockpile number that judge module 12 is judged this goods was less than the quantity of this order for goods.
Step S16, when the stockpile number of this goods during less than the quantity of this order for goods, computing module 14 deducts above-mentioned stockpile number with the quantity of this order for goods and obtains production quantity.
Step S18, judge module 12 according to the worker's station name in the described way data judge this goods whether needs through processing procedure worker station later.Wherein, processing procedure worker station before the worker station before " hollow plate " worker stands is referred to as; Be referred to as processing procedure worker station, back at the worker station that " hollow plate " worker stands later, back processing procedure worker station comprises assembling worker station and surface mount worker station.
Step S20, when this goods need carry out back processing procedure worker when standing scheduling, arranging module 16 is carried out the back processing procedure worker scheduling of standing.As shown in Figure 4, the concrete steps of back processing procedure plan scheduling are: step S202, and judge module 12 is judged this goods according to the worker's station name in this goods way data, and whether needs are through assembling worker station; If this goods need be through assembling worker station, then step S204 judge module 12 judges that stock that this goods stands the assembling worker is whether less than the quantity on order of this goods; If this goods is at the stock at the assembling worker station quantity on order less than this goods, then step S206 arranging module 16 traversal assembling workers all production lines of standing are other, and production quantity, the time deploying of this order for goods is other to production line; Step S208, judge module 12 is judged this goods according to the worker's station name in this goods way data, and whether needs are through surface mount worker station; If this goods need be through surface mount worker station, then step S210 judge module 12 judges that stock that this goods stands the surface mount worker is whether less than the quantity on order of this goods; If this goods is at the stock at the surface mount worker station quantity on order less than this goods, then step S212 arranging module 16 traversal surface mount workers all production lines of standing are other, and production quantity, the time deploying of this order for goods is other to production line.
Step S22, when back processing procedure worker stands deploying when finishing, the processing procedure worker scheduling of standing before arranging module 16 is carried out.As shown in Figure 5, the concrete steps of preceding processing procedure plan scheduling are: step S220, the preceding processing procedure worker station name that needs process in this goods way data of reverse traversal is according to the production quantity of this order for goods, hand over the production quantity and the production time at phase deploying processing procedure worker station before each.Step S222, whether the stockpile number of judging described preceding processing procedure worker station is less than production quantity.Step S224, when the stockpile number at processing procedure worker station was less than production quantity before described, the board formation at processing procedure worker station before reverse traversal is described was according to stand production time, the production quantity of the corresponding board of production capacity deploying of board of processing procedure worker before described.
Step S24, whether judge module 12 finishes the board of judging this order goods processing procedure worker station before all according to the deploying at first worker station at preceding processing procedure worker station, and whether whole deploying is finished.First worker in the current fabrication process worker station stands deploying when finishing, and judge module 12 judges that the board deploying at processing procedure workers station is finished before all; First worker in the current fabrication process worker station stands deploying when not finishing, and the board deploying at processing procedure worker station was not finished before judge module 12 was judged.
Step S26, if the board deploying at all workers of this order goods station finishes, then judge module 12 stand production time of board deploying judges whether the friendship phase of this order reach according to first worker.First worker at current fabrication process worker station stands date of manufacture of deploying before the deploying date on the same day time, judges that the friendship phase of order goods can not reach; Stand date on date of manufacture of deploying and deploying same day of first worker at current fabrication process worker station is identical or after deploying day phase on the same day time, judges that the friendship phase of order goods can reach.
Step S28 if friendship phase of this order reaches, then preserves module 18 plan scheduling of this order goods is saved in the database 2.
In step S12, there is not the way data as if this order goods, then process ends after the step S30 output abnormality information.
In step S14, if the stockpile number of this order goods is more than or equal to the quantity of this order, then process ends after the step S30 output abnormality information.
In step S18, if this goods does not need through processing procedure worker station later processing procedure plan scheduling before then carrying out to step S22.
In step S24, if the board deploying at preceding processing procedure worker station do not finish, then be back to step S22 carry out before the processing procedure worker scheduling of standing.
In step S26, if friendship phase of this order do not reach process ends to the step S30 output module 18 output abnormality information then.
Claims (12)
1. an order form planning scheduling system comprises main frame and the database that links to each other with this main frame, stores the production deploying data at order and each worker station in this database, it is characterized in that described main frame comprises:
Acquisition module is used for obtaining from this database article No., quantity and the friendship phase of the order goods that carries out scheduling;
Judge module is used to judge whether the article No. of this order goods has the way data, and when the article No. of this order goods had the way data, whether the stockpile number of judging this goods was less than quantity required in this order;
Computing module is used for when the stockpile number of this goods during less than the required quantity of this order, and the stockpile number that the quantity that this order is required deducts this goods obtains production quantity;
Described judge module also be used for according to the way data of this goods judge this goods whether needs through processing procedure worker station later;
Arranging module, being used for need be when later the processing procedure worker stands when this goods, carries out the back processing procedure worker scheduling of standing, and is used for not standing scheduling when finishing when this goods does not need to carry out stand scheduling or described processing procedure worker afterwards of back processing procedure worker, carries out the preceding processing procedure worker scheduling of standing;
Described judge module also be used to judge described before processing procedure worker station board whether all deploying finish, and the board deploying of standing as processing procedure workers before all of this order goods judges whether the friendship phase of this order goods can reach when finishing; And
Preserve module, be used for when the friendship phase of this order goods reaches, the scheduling of this order goods is saved in the database.
2. order form planning scheduling system as claimed in claim 1 is characterized in that, described main frame also comprises:
Output module is used for when the article No. of this order goods does not have the way data or the stock of this goods during greater than the required quantity of order or friendship phase of this order goods can not reach the time, output abnormality information.
3. order form planning scheduling system as claimed in claim 1, it is characterized in that, described way data comprise goods article No., finish the title at the worker station that this goods need pass through, the way preface at worker station, described judge module is judged this goods whether through processing procedure worker station later according to described worker's station name, and first worker at processing procedure worker station whether deploying of standing was finished and judged whether the board deploying that the processing procedure worker stands before all is finished before described judge module was stood in the preface of way according to described worker.
4. an order form planning scheduling method is characterized in that, this method comprises the steps:
From database, obtain article No., quantity and the friendship phase of the order goods that carries out scheduling;
Judge according to the article No. of this order goods whether this order goods has the way data;
When this order goods has the way data, judge that whether this goods stockpile number is less than quantity required in this order for goods;
When the stockpile number of this goods in less than this order for goods during required quantity, the stockpile number that quantity required in this order is deducted this goods obtains production quantity;
According to the way data of this goods judge this goods whether needs through processing procedure worker station later;
Need be when later the processing procedure worker stand when this goods, carry out the back processing procedure worker scheduling of standing;
When after the processing procedure worker stand carry out after deploying is finished before the processing procedure worker scheduling of standing;
Whether whole deploying is finished whether to finish the board at processing procedure worker station before all that judge this order goods according to the deploying at first worker station at preceding processing procedure worker station;
When the board deploying at processing procedure worker station before all of this order goods is finished, stand date of manufacture of deploying judge whether the friendship phase of this order goods can reach according to first worker at preceding processing procedure worker station; And
When the friendship phase of this order goods reaches, the scheduling of this order goods is saved in the database.
5. order form planning scheduling method as claimed in claim 4 is characterized in that, this method also comprises step:
If the goods of this order do not have the way data or the stock can not reach process ends after the output abnormality information then greater than the required quantity of this order goods or the friendship phase of this order.
6. order form planning scheduling method as claimed in claim 4 is characterized in that, describedly judges whether this goods needs to comprise through the step of standing of processing procedure worker later:
When comprising in worker's station name of the way data of this goods that back processing procedure worker stands, judge module judges that this goods need be through processing procedure worker station later; When not comprising in worker's station name of the way data of this goods that back processing procedure worker stands, judge module judges that this goods is without processing procedure worker station, back.
7. order form planning scheduling method as claimed in claim 4 is characterized in that, whether all the described board of judging processing procedure workers station before all of this order goods step finished of deploying comprises:
First worker at current fabrication process worker station stands deploying when finishing, and judge module judges that the board deploying at processing procedure workers station is finished before all of this order goods; First worker at current fabrication process worker station stands deploying when not finishing, and judge module judges that the board deploying at the preceding processing procedure worker station of this order goods do not finish.
8. order form planning scheduling method as claimed in claim 4 is characterized in that, the step whether described friendship phase of judging the order goods can reach comprises:
First worker at current fabrication process worker station stands date of manufacture of deploying before the deploying date on the same day time, judges that the friendship phase of order goods can not reach; Stand date on date of manufacture of deploying and deploying same day of first worker at current fabrication process worker station is identical or after deploying day phase on the same day time, judges that the friendship phase of order goods can reach.
9. order form planning scheduling method as claimed in claim 4 is characterized in that, the described back processing procedure worker scheduling of standing comprises step:
Whether needs are through assembling worker station to judge this goods according to the back processing procedure worker station name in this goods way data;
Need be stand the time when this goods through the assembling worker, judge this goods the stock at assembling worker station whether less than the required quantity of this order for goods;
When this goods the stock at assembling worker station during less than the required quantity of this order for goods, traversal assembling worker all production lines of standing are other, the production quantity that this order for goods is required, time deploying are other to production line;
Whether needs are through surface mount worker station to judge this goods according to the back processing procedure worker station name in this goods way data;
Need be stand the time when this goods through the surface mount worker, judge this goods the stock at surface mount worker station whether less than the required quantity of this order for goods; And
When this goods the stock at surface mount worker station during less than the required quantity of this order for goods, traversal surface mount worker all production lines of standing are other, the production quantity that this order for goods is required, time deploying are other to production line.
10. order form planning scheduling method as claimed in claim 4 is characterized in that, described before the processing procedure worker scheduling of standing comprise step:
Need the preceding processing procedure worker station name of process in this goods way data of reverse traversal, according to the production quantity and the production time at the required production quantity of this order, order form delivery time deploying processing procedure worker station before each;
Whether the stockpile number of judging described preceding processing procedure worker station is less than production quantity; And
When the stockpile number at processing procedure worker station was less than production quantity before described, the board formation at processing procedure worker station before reverse traversal is described was according to stand production time, the production quantity of the corresponding board of production capacity deploying of board of processing procedure worker before described.
11. order form planning scheduling method as claimed in claim 4 is characterized in that, this method also comprises step:
When this goods does not need to carry out back processing procedure worker when standing, directly go to the stand step of scheduling of processing procedure worker before carrying out.
12. order form planning scheduling method as claimed in claim 4 is characterized in that, this method also comprises step:
If the board deploying at preceding processing procedure worker station is not finished, then be back to the stand step of scheduling of processing procedure worker before carrying out.
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| CN106444643A (en) * | 2016-09-30 | 2017-02-22 | 华中科技大学 | Order distribution scheduling and mixed product ordering system and method |
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