CN101318291B - Automatic processing product line for source nipple of gas cylinder - Google Patents
Automatic processing product line for source nipple of gas cylinder Download PDFInfo
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- CN101318291B CN101318291B CN2008100698997A CN200810069899A CN101318291B CN 101318291 B CN101318291 B CN 101318291B CN 2008100698997 A CN2008100698997 A CN 2008100698997A CN 200810069899 A CN200810069899 A CN 200810069899A CN 101318291 B CN101318291 B CN 101318291B
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Abstract
The invention discloses an automatic processing production line for screw interfaces of gas cylinders, which comprises an PLC apparatus control system and a transmission belt; a countersink lathe machine tool with countersunk lathe composite cutters, a drilling and reaming machine tool with drilling and reaming composite cutters, a refined reaming and chamfering machine tool with refined reaming and chamfering composite cutters and a tapping machine tool with tapping lead screw are sequentially arranged at one side of the transmission belt; the processing parts of the countersink lathe machine tool, the drilling and reaming machine tool, the refined reaming and chamfering machine tool and the tapping machine tool are correspondingly provided with clamp fixed blocks and clamp motion blocks; an ejecting block used for ejecting a dynamic cylinder and the truncated cone hole of the clamp fixed blocks are in the matching arrangement. The processing production line of the invention can improve the efficiency and reduce the equipment cost as well as the manpower cost; the processed work pieces are high in precision and meet the national standard requirements completely, thus improving the production efficiency and reducing the manpower cost; the equipment is provided with the automatic processing function.
Description
Technical field
The present invention relates to a kind of part automatic production line, especially automatic processing product line for source nipple of gas cylinder.
Background technology
Vehicle gas cylinder is a kind of steel seamless gas cylinder, seamless gas cylinder adopts the seamless steel pipe manufacturing of major diameter chrome-molybdenum steel material, the also many employing chrome-molybdenum steel of this kind gas cylinder manufacturing in the world, chrome-molybdenum steel has good comprehensive mechanical performance, and its great advantage is still to keep good plasticity and enough toughness on high intensity level.The nominal operating pressure of steel cylinder is generally between the 10-20Mpa.The gas cylinder of the processing that this problem relates to is the vehicle gas cylinder of large volume, and its weight is between the 50-200 kilogram, and material is 30CrMo or 35CrMo, product hardness≤HRC30.
In the prior art, the processing mode of machine tool is adopted in the processing of gas cylinder or vehicle gas cylinder usually, process be with driving lift on the conveyer belt arrange ten several, the workman need add man-hour, need the gas cylinder of processing by artificial the rolling, enter the clamping position of certain chassis bed, after artificial the clamping, cut off and turning.Manually unclamp anchor clamps again, driving lifts on the roller conveyer belt, and the workman of another station rolls this gas cylinder to another lathe, carries out next step processing again after artificial the clamping.This process labour intensity is very big, and production efficiency is very low, and needs just can process a gas cylinder in about 15 minutes.Under the situation that the business demand amount increases, can only lean on increase equipment at present, increase the increase that staff is realized the unit interval processing capacity; And, the processing mode of employing machine tool, the machining accuracy of the screw thread mouth of vehicle gas cylinder is low, and whole machining accuracy is not high, can not satisfy user's needs.If adopt the turning center to process, machining tool quantity is a lot, and equipment investment is too big, and economy is very poor, and common processing factory can't bear.So need the main problem of solution at present badly is exactly efficiency and the not high problem of machining accuracy.
Summary of the invention
The present invention is directed to the problem that working (machining) efficiency is low, machining accuracy is not high that existing gas cylinder or vehicle gas cylinder adopt the machine tool processing mode to exist, a kind of automatic production line is provided; When increasing substantially working (machining) efficiency, can reduce manpower, the cost that lightens one's labor, can improve machining accuracy, can adapt to the processing needs of the steel cylinder of different-diameter, different length.
Technical scheme of the present invention: automatic processing product line for source nipple of gas cylinder comprises PLC electrical apparatus control system and conveyer belt; It is characterized in that: in a side of conveyer belt, be disposed with the ream turning machine, the lathe that drills and reams that has drill reamer that have ream car compound tool, have and finish ream finish reaming the chamfering lathe and having the tapper of tapping screw mandrel of chamfering compound tool; At ream turning machine, the lathe that drills and reams, finish ream the working position of chamfering lathe and tapper, all be provided with anchor clamps and decide piece, at the conveyer belt opposite side, decide the piece opposite position with anchor clamps and be provided with the anchor clamps motion block, the anchor clamps motion block moves under the effect of clamping power cylinder, decides on piece and the anchor clamps motion block positioning round table hole to be set at anchor clamps; Ejecting the angled slide block of power cylinder and positioning round table hole that anchor clamps are decided piece is equipped with;
Described ream car compound tool is connected on the machine tool chief axis of ream turning machine, and ream car compound tool is made up of cutter body, lathe tool and end face countersink, and lathe tool and end face countersink are detachable to be installed on the cutter body; Lathe tool is arranged on the cutter body through sleeve, screw;
Described drill reamer is connected on the machine tool chief axis of the lathe that drills and reams, and drill reamer is made up of the cutter hub that drills and reams, drill bit and reamer, and drill bit is arranged on the front end of the cutter hub that drills and reams, and the drill bit back is provided with reamer, and drill bit and reamer weld together;
The described chamfering compound tool that finish reams is connected on the line shaft that cuts with scissors the chamfering lathe, finish reaming the chamfering compound tool forms by finish reaming chamfering cutter hub, conical bore reamer and counterbit, the detachable front end that finish reams the chamfering cutter hub that is arranged on of conical bore reamer, counterbit is arranged on conical bore reamer back, and detachable being arranged on finish reamed on the chamfering cutter hub;
Described tapping screw mandrel is connected on the line shaft of tapper.
Further feature is: at ream turning machine, the lathe that drills and reams, finish ream the working position of chamfering lathe and tapper, both sides at conveyer belt all are provided with the lifting power cylinder, after steel cylinder to be processed and V-type supporting plate arrive working position, left and right two lifting power cylinders rise synchronously, and the V-type supporting plate is lifted together with steel cylinder to be processed.
The positioning round table hole that anchor clamps are decided piece is provided with breach, and the top peak with heading of angled slide block and the breach in positioning round table hole are equipped with.
Automatic processing product line for source nipple of gas cylinder of the present invention with respect to prior art, has following characteristics:
1, can raise the efficiency, reduce equipment cost, reduce human cost.
2, the workpiece accuracy that processes is very high, and requirement fully can be up to state standards
3, compare with the existing mode of production, improved production efficiency greatly, reduced human cost, equipment has automatic machining functions.Compare with turning center, improved production efficiency, improved machining accuracy, reduced equipment cost, reduced human cost, the economy height.Compare with machining center and to greatly reduce equipment cost, practicality is stronger, the economy height.
Description of drawings
The present invention is described further below in conjunction with drawings and Examples:
Fig. 1 is a production line perspective view of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is conveyer belt of the present invention (part a 1) three-dimensional structure diagram;
Fig. 4 is ream turning machine of the present invention (part a 4) structural representation;
Fig. 5 is ream car compound tool (part a 5) structural front view;
Fig. 6 is the vertical view of Fig. 5;
Fig. 7 is the left view of Fig. 5;
Fig. 8 is the present invention's lathe (part 6) structural representation that drills and reams;
Fig. 9 is drill reamer (part a 7) structural front view;
Figure 10 is that chamfering lathe (part 8) structural representation is finish reamed in the present invention;
Figure 11 finish reams chamfering compound tool (part 9) structural front view;
Figure 12 is tapper of the present invention (part a 10) structural representation;
Figure 13 is lifting power cylinder (part 18) and V-type supporting plate (part 2) structural representation;
Figure 14 is the fiting relation figure in angled slide block (part 17) and positioning round table hole (part 15).
The specific embodiment
In Fig. 1,2,1-conveyer belt, 2-V type supporting plate, 3-steel cylinder to be processed, 4-ream turning machine, 5-ream car compound tool, the 6-lathe that drills and reams, the 7-drill reamer, 8-finish reams the chamfering lathe, and 9-finish reams the chamfering compound tool, 10-tapper, 11-tapping screw mandrel, the 12-anchor clamps are decided piece, 13-anchor clamps motion block, and 14-clamps power cylinder, 15-positioning round table hole, 16-ejects power cylinder, the 17-angled slide block, 18-lifting power cylinder, the 19-lifting platform
Automatic processing product line for source nipple of gas cylinder of the present invention, comprise PLC electrical apparatus control system and conveyer belt 1, the PLC electrical apparatus control system is selected the programmable control system of prior art for use, can control the process time of automatic production line of the present invention, the opening and closing of power cylinder, the opening and closing of each machining tool, the opening and closing of electric element etc., reach the requirement of automatic production.Conveyer belt 1 is a conveyer belt of carrying steel cylinder 3 to be processed, adopts the belt transmission or the chain transmission of prior art, under driven by motor, will be placed on the V-type supporting plate 2 steel cylinder to be processed 3 from a station be transported to next station.
Side at conveyer belt 1, be disposed with the ream turning machine 4 that has ream car compound tool 5, the lathe 6 that drills and reams that has drill reamer 7, have and finish ream finish reaming chamfering lathe 8 and having the tapper 10 of tapping screw mandrel 11 of chamfering compound tool 9, ream turning machine 4, lathe 6 drills and reams, finish reaming chamfering lathe 8 and tapper 10 all is existing machining tool, the ream car compound tool 5 of ream turning machine 4 usefulness is treated processing steel cylinder 3 and is carried out spot facing and turning face two procedures Compound Machining, the drill reamer 7 of lathe 6 usefulness that drill and ream is treated processing steel cylinder 3 and is holed, thick hinge taper hole two procedures Compound Machining is holed after 4 processing of ream turning machine, the processing of thick hinge taper hole; 9 pairs of fronts of the chamfering compound tool taper hole that lathe 6 carried out the processing of thick hinge taper hole that drills and reams that finish reams that finish reams chamfering lathe 8 usefulness finish reams taper hole and end face is carried out 45 ° of chamferings; 11 pairs of fronts of the tapping screw mandrel of tapper 10 usefulness are finish reamed the taper hole that chamfering lathe 8 carried out finish reaming and are carried out tapping, cutting thread processing.
At ream turning machine 4, the lathe 6 that drills and reams, finish ream the working position of chamfering lathe 8 and tapper 10, all be provided with anchor clamps and decide piece 12, opposite side at conveyer belt 1, decide piece 12 opposite positions with anchor clamps and be provided with anchor clamps motion block 13, anchor clamps motion block 13 moves and clamping work pieces under 14 effects of clamping power cylinder; Because steel cylinder 3 to be processed is revolution class workpiece of two closing in type, so decide on piece 12 and the anchor clamps motion block 13 positioning round table hole 15 to be set at anchor clamps, the two ends of steel cylinder 3 to be processed are all stretched into anchor clamps respectively and are decided in the positioning round table hole 15 of piece 12 and anchor clamps motion block 13, make steel cylinder 3 to be processed obtain the location and clamp; Anchor clamps are decided piece 12 can be identical with the positioning round table hole 15 on the anchor clamps motion block 13, also difference can be arranged.On the next door that anchor clamps are decided piece 12, be provided with and eject power cylinder 16, after steel cylinder 3 completion of processing to be processed, anchor clamps motion block 13 retreats under 14 effects of clamping power cylinder, removes the clamping for the treatment of processing steel cylinder 3; But the front end of steel cylinder 3 to be processed still in anchor clamps are decided the positioning round table hole 15 of piece 12, is decided to withdraw from the piece 12 from anchor clamps, need provide power with ejecting power cylinder 16, and steel cylinder 3 to be processed is decided to withdraw from the piece 12 from anchor clamps; The angled slide block 17 that ejects power cylinder 16 is equipped with the positioning round table hole 15 that anchor clamps are decided piece 12.At ream turning machine 4, the lathe 6 that drills and reams, finish ream the working position of chamfering lathe 8 and tapper 10, both sides at conveyer belt 1 all are provided with lifting power cylinder 18, under the effect of travel switch, after steel cylinder 3 to be processed and V-type supporting plate 2 arrived working position, left and right two lifting power cylinders 18 rose synchronously, and V-type supporting plate 2 is lifted synchronously together with steel cylinder 3 to be processed, when reaching the position that sets in advance, under the effect of travel switch, lifting power cylinder 18 stops lifting, and pressurize.Clamping under power cylinder 14 promotions then, steel cylinder 3 to be processed is decided to clamp automatically between piece 12 and the anchor clamps motion block 13 at anchor clamps.At the two ends of conveyer belt 1, all be provided with lifting platform 19, be convenient to pick and place steel cylinder 3 to be processed and V-type supporting plate 2.
In Fig. 3, the mechanism of conveyer belt 1 of the present invention by the motor drives sprocket wheel, drives main axis rotation again, and sprocket wheel follows main axis rotation to drive moving of chain again.Conveyer belt 1 of the present invention is bilevel double-decker; In order to realize automation control, pallet need return, and chaindriven overall dimensions is little, one deck delivery tray and workpiece in the above, one deck delivery tray returns below, adopts lifting platform 19 as hoisting frame between up and down two-layer, realizes that pallet passes to lower floor from the upper strata.
In Fig. 4,5,6,7,25-motor, 26-hydraulic pressure moving platform, 27-support, 28-hydraulic cylinder, 29-machine tool chief axis, 30-cutter body, 31-lathe tool, 32-screw, 33-end face countersink, 34-sleeve, 35-straight pin;
Ream turning machine 4 of the present invention, can adopt the machining tool of prior art, mainly contain motor 25, hydraulic pressure moving platform 26, support 27, hydraulic cylinder 28 and machine tool chief axis 29 are formed, and motor 25 drives machine tool chief axis 29 and rotates when rotating, ream car compound tool 5 is connected on the machine tool chief axis 29, treats processing steel cylinder 3 and processes.Under hydraulic cylinder 28 effects, hydraulic pressure moving platform 26 slides on support 27, produces processing feeding effect.Ream car compound tool 5 mainly is made up of cutter body 30, lathe tool 31 and end face countersink 33, lathe tool 31 and end face countersink 33 detachable being installed on the cutter body 30; Lathe tool 31 is arranged on the cutter body 30 through sleeve 34, screw 32, and end face countersink 33 is connected on the cutter body 30 through straight pin 35, and lathe tool 31 and end face countersink 33 carry out spot facing and turning face two procedures Compound Machining.
In Fig. 8,9, the 40-cutter hub that drills and reams, the 41-drill bit, the 42-reamer,
The lathe 6 that drills and reams of the present invention, its basic structure is identical with ream turning machine 4, mainly contain motor, hydraulic pressure moving platform, support, hydraulic cylinder and machine tool chief axis, composition, driving machine tool chief axis when motor rotates rotates, drill reamer 7 is connected on the machine tool chief axis of the lathe 6 that drills and reams, and treats processing steel cylinder 3 and processes.Drill reamer 7 mainly is made up of the cutter hub 40 that drills and reams, drill bit 41 and reamer 42, and drill bit 41 is arranged on the front end of the cutter hub 40 that drills and reams, and drill bit 41 back are provided with reamer 42, and drill bit 41 welds together with reamer 42.The drill bit 41 of drill reamer 7 and reamer 42 are holed and thick hinge taper hole two procedures Compound Machining.
In Figure 10,11,45-motor, 46-mechanical skid plateform, 47-support, 48-stepper motor, 49-line shaft; 50-finish reams the chamfering cutter hub, 51-conical bore reamer, 52-counterbit, 53-pin;
The chamfering lathe 8 that finish reams of the present invention, can adopt the machining tool of prior art, mainly form by motor 45, mechanical skid plateform 46, support 47, stepper motor 48 and line shaft 49, motor 45 drives line shaft 49 and rotates when rotating, finish ream chamfering compound tool 9 and be connected on the line shaft 49, finish ream taper hole and end face chamfer machining treating processing steel cylinder 3; Under stepper motor 48 effects, mechanical skid plateform 46 slides on support 47, produces processing feeding effect.Finish reaming chamfering compound tool 9 mainly forms by finish reaming chamfering cutter hub 50, conical bore reamer 51 and counterbit 52, the conical bore reamer 51 detachable front ends that finish ream chamfering cutter hub 50 that are arranged on, counterbit 52 is arranged on conical bore reamer 51 back, detachable being arranged on finish reamed on the chamfering cutter hub 50, and the connected mode with pin 53 among the figure connects.Finish reaming the taper hole that the conical bore reamer 51 of chamfering compound tool 9 and 52 pairs of counterbits carried out thick hinge taper hole processing finish reams taper hole and end face is carried out 45 ° of chamferings.
In Figure 12, tapper 10 of the present invention, its basic structure is with to finish ream chamfering lathe 8 identical, mainly form by motor, mechanical skid plateform, support, stepper motor and line shaft, driving line shaft when motor rotates rotates, tapping screw mandrel 11 is connected on the line shaft, treats the tapping process operation that processing steel cylinder 3 carries out machining screw.Tapping screw mandrel 11 can be selected the product of prior art for use.Be not described further at this.
In Figure 13, lifting power cylinder 18 is arranged on the both sides of conveyer belt 1, on one side one, specifically be arranged on ream turning machine 4, the lathe 6 that drills and reams, finish ream the working position of chamfering lathe 8 and tapper 10; Under control, two lifting power cylinders 18 rise, and V-type supporting plate 2 is lifted synchronously together with steel cylinder 3 to be processed, and when reaching the position that sets in advance, under the effect of travel switch, lifting power cylinder 18 stops lifting, and pressurize.Clamping under power cylinder 14 promotions then, steel cylinder 3 to be processed is decided to clamp automatically between piece 12 and the anchor clamps motion block 13 at anchor clamps.
In Figure 14,55-breach, 56-top peak with heading;
The positioning round table hole 15 that anchor clamps are decided piece 12 is provided with breach 55, one end of angled slide block 17 with eject power cylinder 16 and be connected, move ejecting under power cylinder 16 effect, the top peak with heading 56 of the other end of angled slide block 17 is equipped with the breach 55 in positioning round table hole 15, and top peak with heading 56 stretches in the breach 55.Top peak with heading 56 can slide and clog breach 55, and angled slide block 17 is ejecting under power cylinder 16 effects and can eject and regain.When workpiece angled slide block 17 returns, the top peak with heading 56 of angled slide block 17 is just in time filled the breach 55 in round platform hole 15 tight.
Claims (3)
1. automatic processing product line for source nipple of gas cylinder comprises PLC electrical apparatus control system and conveyer belt (1); It is characterized in that: in a side of conveyer belt (1), be disposed with the ream turning machine (4), the lathe that drills and reams (6) that has drill reamer (7) that have ream car compound tool (5), have and finish ream finish reaming chamfering lathe (8) and having the tapper (10) of tapping screw mandrel (11) of chamfering compound tool (9); At ream turning machine (4), the lathe that drills and reams (6), finish ream the working position of chamfering lathe (8) and tapper (10), all be provided with anchor clamps and decide piece (12), opposite side in conveyer belt (1), decide piece (12) opposite position with anchor clamps anchor clamps motion block (13) is set, anchor clamps motion block (13) moves under clamping power cylinder (14) effect, decides on piece (12) and the anchor clamps motion block (13) positioning round table hole (15) to be set at anchor clamps; The angled slide block (17) that ejects power cylinder (16) is equipped with the positioning round table hole (15) that anchor clamps are decided piece (12);
Described ream car compound tool (5) is connected on the machine tool chief axis (29) of ream turning machine (4), ream car compound tool (5) is made up of cutter body (30), lathe tool (31) and end face countersink (33), and lathe tool (31) and end face countersink (33) are detachable to be installed on the cutter body (30);
Described drill reamer (7) is connected on the machine tool chief axis of the lathe that drills and reams (6), drill reamer (7) is made up of the cutter hub that drills and reams (40), drill bit (41) and reamer (42), drill bit (41) is arranged on the front end of the cutter hub that drills and reams (40), and drill bit (41) back is provided with reamer (42);
The described chamfering compound tool (9) that finish reams is connected on the line shaft (49) that cuts with scissors chamfering lathe (8), finish reaming chamfering compound tool (9) forms by finish reaming chamfering cutter hub (50), conical bore reamer (51) and counterbit (52), the detachable front end that finish reams chamfering cutter hub (50) that is arranged on of conical bore reamer (51), counterbit (52) is arranged on conical bore reamer (51) back, and detachable being arranged on finish reamed on the chamfering cutter hub (50);
Described tapping screw mandrel (11) is connected on the line shaft of tapper (10).
2. automatic processing product line for source nipple of gas cylinder according to claim 1, it is characterized in that: at ream turning machine (4), the lathe that drills and reams (6), finish ream the working position of chamfering lathe (8) and tapper (10), all be provided with lifting power cylinder (18) in the both sides of conveyer belt (1), after steel cylinder to be processed (3) and V-type supporting plate (2) arrive working position, left and right two lifting power cylinders (18) rise synchronously, and V-type supporting plate (2) is lifted together with steel cylinder to be processed (3).
3. automatic processing product line for source nipple of gas cylinder according to claim 1 and 2, it is characterized in that: the positioning round table hole (15) that anchor clamps are decided piece (12) is provided with breach (55), and the top peak with heading (56) of angled slide block (17) is equipped with the breach (55) in positioning round table hole (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100698997A CN101318291B (en) | 2008-06-27 | 2008-06-27 | Automatic processing product line for source nipple of gas cylinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100698997A CN101318291B (en) | 2008-06-27 | 2008-06-27 | Automatic processing product line for source nipple of gas cylinder |
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| Publication Number | Publication Date |
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| CN101318291A CN101318291A (en) | 2008-12-10 |
| CN101318291B true CN101318291B (en) | 2010-06-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2008100698997A Expired - Fee Related CN101318291B (en) | 2008-06-27 | 2008-06-27 | Automatic processing product line for source nipple of gas cylinder |
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